A kind of levelling machine
Technical field
The present invention relates to a kind of levelling machine, particularly a kind of is the levelling machine of the tabular part of 0.2-1.0mm small size strip for smoothing thickness.
Background technology
Levelling machine in the market all is to flattening before the punching press of raw material material, yet many workpiece need to heat-treat after punching press and other destressing manufacturing process in the actual production process.In heat treatment or other destressing manufacturing process, distortion can be produced for many materials such as temperature-sensitive material etc., thereby need of production can't be satisfied.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of thickness of effectively smoothing is the tabular part of 0.2-1.0mm small size strip produces distortion in heat treatment or destressing manufacturing process levelling machine.
Technical scheme of the present invention is a kind of levelling machine, comprises base, is arranged on levelling machine on the base, is used for providing the drive unit of driving force to levelling machine;
Described levelling machine comprises and is arranged on the base upper plate, is arranged on the first riser and second riser at base plate two ends; Be arranged on simultaneously the transverse slat on the first riser and the second riser top;
Be arranged in the first riser notch and along the first riser vertical direction slide the first slide block and the second slide block, be arranged in the second riser notch and along the slip of the second riser vertical direction the 3rd slide block and Four-slider; Described the first slide block and the 3rd slide block are symmetrical; The second alleged slide block and Four-slider are symmetrical;
Rotation is arranged on the first turning cylinder between the first slide block and the 3rd slide block, rotates the first upper roller that is arranged on the first turning cylinder;
Rotation is arranged on the second turning cylinder of at least three between the second slide block and the Four-slider; Rotation is arranged on the second upper roller on every the second turning cylinder; The axis of described the first turning cylinder is parallel with whole the second turning cylinder axis and be positioned on the same level face;
Rotation is arranged between the first riser and the second riser and is positioned at the 3rd turning cylinder under the first turning cylinder, rotation is arranged on the first bottom roller on the 3rd turning cylinder, be arranged on the transmitting gear on the first bottom roller, described transmitting gear is positioned near on the first bottom roller of the second riser; Described transmitting gear and the first bottom roller rotate synchronously;
Rotation is arranged at least four the 4th turning cylinders between the first riser and the second riser; Rotation is arranged on the second bottom roller on every the 4th turning cylinder, is arranged on the tooth sector on each second bottom roller, and described tooth sector is positioned near on the second bottom roller of the second riser end; Described tooth sector and the second bottom roller rotate synchronously; The axis of described the 3rd turning cylinder is parallel with the axis of whole the 4th turning cylinders and be positioned on the same level face; The center of two the 4th turning cylinders that the center of described the second turning cylinder is adjacent with this second turning cylinder in twos line is equilateral triangle; The in twos line of centres of two the second turning cylinders in center that the center of described the 4th turning cylinder is adjacent with the 4th turning cylinder is equilateral triangle;
Rotation is arranged at least four the 5th turning cylinder on the second riser, and described the 5th turning cylinder is positioned at the below of whole the 4th turning cylinders and the 3rd turning cylinder; Be arranged on every driving tooth sector on the 5th turning cylinder, described driving tooth sector is " one " font and arranges; Described each drive tooth sector from left to right successively adjacent with the whole tooth sectors that are positioned at the top two be meshed, last tooth sector above last drives tooth sector and is positioned at is meshed with transmitting gear;
Rotation is arranged on the driving shaft on the second riser, is arranged on the driven wheel of driving shaft one end; Described driven wheel is meshed with the driving tooth sector of driving tooth sector one end that is the arrangement of " one " font; The other end of described driving shaft links to each other with drive unit.
Further improvement of the present invention drives the first slide block and the second slide block by adjusting device and slides along the vertical direction of the first riser.
Further improvement of the present invention, described adjusting device comprise rotates at least one the first slide block adjusting screw(rod) be arranged on the transverse slat, and the bottom of described the first slide block adjusting screw(rod) links to each other with the first slide block; The first slide block that rotation is arranged on the first slide block adjusting screw(rod) is regulated clamp nut, be sleeved on the first slide block adjusting screw(rod) and the first stage clip between transverse slat and the first slide block, be arranged at least one the first answer stage clip in the second riser and that link to each other with the first slider bottom; Be arranged at least one the second slide block adjusting screw(rod) on the transverse slat, the bottom of described the second slide block adjusting screw(rod) links to each other with the second slide block; The second slide block that rotation is arranged on the second slide block adjusting screw(rod) is regulated clamp nut, be sleeved on the second slide block adjusting screw(rod) and the second stage clip between transverse slat and the second slide block, be arranged at least one the second answer stage clip in the second riser and that link to each other with the second slider bottom.
Further improvement of the present invention drives the 3rd slide block and Four-slider slides along the second riser vertical direction by adjusting device.Described adjusting device is identical with described adjusting device structure.
Further improvement of the present invention, the quantity of described the second turning cylinder are three.
Further improvement of the present invention, the quantity of described the 4th turning cylinder are four.
Further improvement of the present invention, the quantity of described the 5th turning cylinder are four.
Further improvement of the present invention, described drive unit comprise buncher and the governing box that links to each other with base; Be provided with speed governing knob and speed-regulating switch on the described governing box panel.
The invention has the beneficial effects as follows:
One: the smoothing quality is controlled.
Flatness has a very large lifting before and after using levelling machine.
Two: production efficiency improves, and production cost reduces.
Use artificial smoothing, be 1200PCS/ people when hourly output is maximum before.After using levelling machine, output increased is to 3000PCS/ people per hour. output increased 1.5 times.Greatly reduce cost of labor when enhancing productivity.
Three: staff labor intensity reduces, and alleviates workload.
When using artificial smoothing, product needed employee of every smoothing is put, the school, get three steps of workpiece, and labour intensity is high, employee's fatiguability.After using levelling machine, only need employee's part of knocking off, save time and reduced labour intensity.
Four: the improvement of properties of product reaches the impact on market.
Artificial smoothing needs the multiple-contact heat-sensitive sheet, so that sweat stain on hand, moisture etc. cause the oxidation of heat-sensitive sheet, the contingent performance impact such as get rusty.Smooth simultaneously the control of quality so that the temperature-controlled precision of product promotes, improve the market competitiveness.
Description of drawings
Fig. 1 is three-dimensional icon intention of the present invention.
Fig. 2 is the front view of Fig. 1.
Fig. 3 is the A-A cutaway view of Fig. 2.
Wherein: 1, base, 2, levelling machine, 2-1, base plate, 2-2, the first riser, 2-3, the second riser, 24, transverse slat, 2-6, the first slide block, 2-7, the second slide block, 2-8, the 3rd slide block, 2-9, Four-slider, 2-10 the first turning cylinder, 2-11, the first upper roller, 2-13, the second turning cylinder, 2-14, the second upper roller, 2-15, the 3rd turning cylinder, 2-16, transmitting gear, 2-17, the 4th turning cylinder, 2-18, tooth sector, 2-19, the first bottom roller, 2-20, the second bottom roller, 2-21, drive tooth sector, 2-22, driving shaft, 2-23, driven wheel, 2-24, the 5th turning cylinder, 3, drive unit, 3-1, buncher, 3-2, governing box, 3-2-1, the speed governing knob, 3-2-2, speed-regulating switch, 4, the first adjusting device, 4-1, the first slide block adjusting screw(rod), 4-2, the first slide block is regulated clamp nut, 4-3, the first stage clip, 4-4, first replys stage clip, 4-5, the second slide block adjusting bolt, 4-6, the second slide block is regulated clamp nut, 4-7, the second stage clip, 4-8, second replys stage clip, 5, the second adjusting device.
The specific embodiment
The present invention is further described for 1-Fig. 3 by reference to the accompanying drawings:
A kind of levelling machine of the present invention comprises base 1, levelling machine 2, drive unit 3, the first adjusting device 4 and the second adjusting device 5.As shown in Figure 1.
Levelling machine 2 comprises base plate 2-1, the first riser 2-2, the second riser 2-3, transverse slat 2-4, the first slide block 2-6, the second slide block 2-7, the 3rd slide block 2-8, Four-slider 2-9, the first turning cylinder 2-10, the first upper roller 2-11, the second turning cylinder 2-13, the second upper roller 2-14, the 3rd turning cylinder 2-15, transmitting gear 2-16, the 4th turning cylinder 2-17, tooth sector 2-18, the first bottom roller 2-19, the second bottom roller 2-20, drives tooth sector 2-21, driving shaft 2-22, driven wheel 2-23 and the 5th turning cylinder 2-24.Such as Fig. 2, shown in Figure 3.
Drive unit 3 comprises buncher 3-1, governing box 3-2, speed governing knob 3-2-1 and speed-regulating switch 3-2-2.
The first adjusting device 4 comprises that the first slide block adjusting screw(rod) 4-1, the first slide block adjusting clamp nut 4-2, the first stage clip 4-3, first reply stage clip 4-4, the second slide block adjusting bolt 4-5, the second slide block is regulated clamp nut 4-6, the second stage clip 4-7 and second and replied stage clip 4-8.Such as Fig. 2, shown in Figure 3.
Base plate 2-1 in the levelling machine 2 is installed on the base 1, and the first riser 2-2 and the second riser 2-3 are installed in respectively the both sides of base plate 2-1, and transverse slat 2-4 is installed on the first riser 2-2 and the second riser 2-3; Base plate 2-1, the first riser 2-2, the second riser 2-3 and transverse slat 2-4 are " mouth " word shape.The first slide block 2-6 and the second slide block 2-7 are installed in the first riser 2-2, and the first slide block 2-6 and the second slide block 2-7 all can slide along the vertical direction of the first riser 2-2.The 3rd slide block 2-8 and Four-slider 2-9 are installed in the second riser 2-3, and the 3rd slide block 2-8 and Four-slider 2-9 all can slide along the vertical direction of the second riser 2-3.The first slide block 2-6 and the 3rd slide block 2-8 are symmetrical, and the second slide block 2-7 and Four-slider 2-9 are symmetrical.
The two ends of the first turning cylinder 2-10 are installed between the first slide block 2-6 and the 3rd slide block 2-8 by bearing, and the first turning cylinder 2-10 can rotate by the axis around the first turning cylinder 2-10 between the first slide block 2-6 and the 3rd slide block 2-8 by bearing simultaneously.The first upper roller 2-11 is sleeved on the first turning cylinder 2-10, and the first upper roller 2-11 can rotate around the first turning cylinder 2-10 simultaneously.
Three the second turning cylinder 2-13 all are installed between the second slide block 2-7 and the Four-slider 2-9 by bearing, and three the second turning cylinder 2-13 all can rotate around axis separately.On three the second turning cylinder 2-13 the second upper roller 2-14 is installed all, the second upper roller 2-14 all can rotate around the second turning cylinder 2-13 separately simultaneously.
The axis of the first turning cylinder 2-10 is parallel with three the second turning cylinder 2-13 axis and be positioned on the same level face.
The 3rd turning cylinder 2-15 is installed between the first riser 2-2 and the second riser 2-3 by bearing, and the 3rd turning cylinder 2-15 can be around self axis rotation simultaneously.The 3rd turning cylinder 2-15 be positioned at the first turning cylinder 2-10 under.The first bottom roller 2-19 is sleeved on the 3rd turning cylinder 2-15, and the first bottom roller 2-19 can rotate around the 3rd turning cylinder 2-15 simultaneously.Tooth sector 2-18 is installed on the first bottom roller 2-19 by linking bond, and tooth sector 2-18 is positioned near on the first bottom roller 2-19 of the second riser 2-3 one end.
Four the 4th turning cylinder 2-17 all are installed between the first riser 2-2 and the second riser 2-3 by bearing, and the 4th turning cylinder 2-17 can rotate around axis separately simultaneously.On four the 4th turning cylinder 2-17 the second bottom roller 2-20 is installed all, the second bottom roller 2-20 all can rotate around the 4th turning cylinder 2-17 separately.Four tooth sector 2-18 all are installed on the second bottom roller 2-20 by linking bond, and four tooth sector 2-18 all are positioned near on the second bottom roller 2-20 of the second riser 2-3 one end.
The axis of the 3rd turning cylinder 2-15 is parallel with the axis of the 4th turning cylinder 2-17 and be positioned on the same level face.The center of two the 4th turning cylinder 2-17 that the center of while the second turning cylinder 2-13 is adjacent with this second turning cylinder 2-13 in twos line is equilateral triangle.The center of two the second turning cylinder 2-13 that the center of the 4th turning cylinder 2-17 is adjacent with the 4th turning cylinder 2-17 in twos line is equilateral triangle.
Four the 5th turning cylinder 2-24 are installed on the second riser 2-3 by bearing, and the 5th turning cylinder 2-24 is positioned at the below of whole the 4th turning cylinder 2-17 and the 3rd turning cylinder 2-15; Driving tooth sector 2-21 is installed on the 5th turning cylinder 2-24.Drive tooth sector 2-21 and be the arrangement of " one " font; Each drive tooth sector 2-21 from left to right successively adjacent with the whole tooth sector 2-18 that are positioned at the top two be meshed, last the tooth sector 2-18 above last drives tooth sector 2-21 and is positioned at is meshed with transmitting gear 2-16.Be first of high order end drive tooth sector 2-21 and the side of being located thereon start at from left to right first be meshed with second tooth sector 2-18; First drives tooth sector 2-21 and is meshed with second and the 3rd tooth sector 2-18; The like, until driving tooth sector 2-21, last is meshed with last tooth sector 2-18 and transmitting gear 2-16.
Driving shaft 2-22 is arranged on the second riser 2-3, and driving shaft 2-22 can be around self axis rotation simultaneously.Driven wheel 2-23 is installed in the end of driving shaft 2-22 by linking bond, and driven wheel 2-23 is meshed with the driving tooth sector 2-21 that is driving tooth sector 2-21 one end that " one " font arranges.Be that driven wheel 2-23 is meshed with a leftmost driving tooth sector 2-21, perhaps be meshed with a rightmost driving tooth sector 2-21.Drive unit 3 links to each other with the other end of driving shaft 2-22.Drive unit 3 comprises buncher 3-1 and governing box 3-2.Be provided with speed governing knob 3-2-1 and speed-regulating switch 3-2-2 on the governing box 3-2 panel.
The present invention adopts gear drive, is fit to the demanding product of flattening precision, adopts simultaneously high-precision bearing, and installs lubricating system additional, has prolonged the service life of equipment.
The present invention adopts the first adjusting device 4 to drive the first slide block 2-6 and the second slide block 2-7 and slides along the vertical direction of the first riser 2-2.
The first slide block adjusting bolt 4-1 in the first adjusting device 4 is installed on the transverse slat 2-4, and the vertical direction along the first riser 2-2 that can rotate simultaneously moves up and down.The bottom of the first slide block adjusting bolt 4-1 contacts with the first slide block 2-6.The first slide block is regulated clamp nut 4-2 and is sleeved on the first slide block adjusting bolt 4-1.The first stage clip 4-3 is sleeved on the first slide block adjusting bolt 4-1 and between transverse slat 2-4 and the first slide block 2-6.First replys stage clip 4-4 is installed in the first riser 2-2 tactile with the bottom connection of the first slide block 2-6 simultaneously.In the course of the work, when the first slide block adjusting bolt 4-1 unclamps, when namely the first slide block adjusting bolt 4-1 does not contact with the first slide block 2-6, first replys stage clip 4-4 upwards promotes the first slide block 2-6, so that the first slide block adjusting bolt 4-1 contacts with the first slide block 2-6, can accelerate the return that the first slide block adjusting bolt 4-1 makes progress.The second slide block adjusting bolt 4-5 is installed on the transverse slat 2-4, and the vertical direction along the second riser 2-3 that can rotate simultaneously moves up and down.The bottom of the second slide block adjusting bolt 4-5 contacts with the second slide block 2-7.The second slide block is regulated clamp nut 4-6 and is sleeved on the second slide block adjusting bolt 4-5.The second stage clip 4-7 is sleeved on the second slide block adjusting bolt 4-5 and between transverse slat 2-4 and the second slide block 2-7.Second replys stage clip 4-8 is installed in the second riser 2-3 tactile with the bottom connection of the second slide block 2-7 simultaneously.In the course of the work, when the second slide block adjusting bolt 4-5 unclamps, when namely the second slide block adjusting bolt 4-5 does not contact with the second slide block 2-7, second replys stage clip 4-8 upwards promotes the second slide block 2-7, so that the second slide block adjusting bolt 4-5 contacts with the second slide block 2-7, can accelerate the return that the second slide block adjusting bolt 4-5 makes progress.
The course of work of the present invention:
Preparation:
1, determines whether material is the specification that this levelling machine was suitable for;
2, the direction of workpiece material radian projection is unanimously upwards sent levelling machine to before the smoothing;
3, through the material radian of levelling machine after out still be two downwards in the middle of upwards the time, should adjust the leveling wheel screw, make leveling wheel toward pressing down.
4, through levelling machine material radian two after out upwards in the middle of downwards the time, should adjust the leveling wheel screw, make leveling wheel toward rising.
The course of work:
1, regulates the buncher rotating speed;
2, buncher drives driven wheel 2-23 and rotates driven wheel 2-23 rotation drive tooth sector 2-18 and whole driving tooth sector 2-21 rotations; Tooth sector 2-18 and whole driving tooth sector 2-21 rotate; Driving the first bottom roller 2-19 and whole the second bottom roller 2-20 rotates;
3, workpiece is put between the first upper roller 2-11 and the first bottom roller 2-19, and the first bottom roller 2-19 rotates and the frictional force drive workpiece of the first upper roller 2-11 advances by motor rotation direction; So that workpiece is through the first upper roller 2-11 and the first bottom roller 2-19, second a upper roller 2-14 and two equilateral triangles that the second bottom roller 2-20 forms, the equilateral triangles of second bottom roller 2-20 and two the second upper roller 2-14 formation, the like.Until finish at last the workpiece smoothing.