CN102909102A - Short time reduction activation method of dehydrogenation catalyst - Google Patents

Short time reduction activation method of dehydrogenation catalyst Download PDF

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CN102909102A
CN102909102A CN2011102175562A CN201110217556A CN102909102A CN 102909102 A CN102909102 A CN 102909102A CN 2011102175562 A CN2011102175562 A CN 2011102175562A CN 201110217556 A CN201110217556 A CN 201110217556A CN 102909102 A CN102909102 A CN 102909102A
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dehydrogenation
catalyst
hydrogen
accordance
reduction
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CN102909102B (en
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宋喜军
张海娟
张喜文
李江红
孙潇磊
王振宇
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China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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Abstract

The invention discloses a short time reduction activation method of a dehydrogenation catalyst. The dehydrogenation catalyst is a supported platinum catalyst; and hydrogen is employed as a reduction gas before the dehydrogenation catalyst is used; the method comprises the following steps of reducing for 10-60 min at a temperature of 450-550 DEG C to make the reduction degree of Pt in the catalyst reach 20%-40%, adjusting the temperature to 500-650 DEG C; omitting sulfuration passivation; and directly passing through a raw material gas containing hydrogen to perform dehydrogenation reaction. Compared with a dehydrogenation catalyst reduced and activated by a conventional method, the dehydrogenation catalyst reduced and activated by the method has higher activity and stability.

Description

A kind of short time reduction activation method of dehydrogenation
Technical field
The invention relates to the reduction activation method of a kind of low-carbon alkanes catalytic dehydrogenation alkene catalyst processed, specifically, is about C 2~ C 5The reduction activation method of Oxidative Dehydrogenation alkene catalyst.
Background technology
Along with the universal use of civil natural gas, effective utilization of refinery's liquefied gas becomes the focus of petrochemical industry, utilizes low-carbon alkanes resource valuable in the liquefied gas significant with how becoming more meticulous.Preparing propylene by dehydrogenating propane and preparing isobutene through dehydrogenation of iso-butane just liquefied gas are produced one of important channel of industrial chemicals, and it will become an emphasis of new century petrochemical technology research and development.
The low-carbon alkanes catalytic dehydrogenating reaction is subjected to thermodynamics equilibrium limit, must carry out under the harsh conditions of high temperature, low pressure.Too high reaction temperature makes low-carbon alkanes cracking reaction and degree of depth dehydrogenation aggravation, selective decline; Accelerated simultaneously the catalyst surface carbon deposit, made rapid catalyst deactivation.Because the shortening of catalyst life makes the dehydrogenating low-carbon alkane method be subject to certain restriction when commercial Application under lower alkane conversion and the harsh reaction condition.Therefore, exploitation has the catalyst for preparing propylene with propane dehydrogenation of high selectivity and high stability and the key that supporting technique becomes this technology.At present, the dehydrogenating low-carbon alkane patented technology comprises in the world: the Oleflex technique of Uop Inc., the Catofin technique of ABB Lu Musi company, the Star technique of Kang Fei (Uhde) company, the FBD-4 technique of Snamprogetti/Yarsintz company, the PDH technique of Lin De/BASF AG etc.In the device of having built, former Soviet Union's great majority adopt FBD-4 technique, and Catofin and Oleflex technique have become the leading technique that adopts in the new device.Oleflex technique is mainly catalyst based as main take Pt, and Catafin technique is mainly with Cr 2O 3/ Al 2O 3Be main.
Load type platinum is catalyst based to be an important class in the alkane dehydrogenating catalyst, and the production method of such catalyst is also open in the art.USP4914075, USP4353815, USP4420649, USP4506032, USP4595673, EP562906, EP98622 etc. have reported for propane and other dehydrogenating low-carbon alkane Pt catalyst based, have high alkane conversion and olefine selective.USP3897368 and CN87108352 disclose a kind of method of producing hud typed catalyst, and Pt optionally concentrates and is deposited on the outer surface of catalyst carrier, and the inner Pt content of catalyst carrier is lower, can improve the utilization rate of reactive metal.Above-mentioned this class Pt catalyst must be used hydrogen reducing before use, and the catalyst after the reduction is used for dehydrogenation reaction, in order to increase the stability of catalyst, generally carries out Passivation Treatment.In this class catalyst, reduction adopts pure hydrogen constant temperature to reduce for a long time, and low-temperature reduction does not generally reach the reduction degree of depth, so the long-time reduction temperature of constant temperature is generally 400 ~ 650 ℃, carries out Passivation Treatment after the reduction again.Such as CN101138734A, CN101015802A constant temperature reductase 12 ~ 10h in 400 ~ 600 ℃ of hydrogen streams, CN1844324A is at 400 ℃ of lower hydrogen stream constant temperature reduction 7h, and CN101108362A is constant temperature reduction 4 ~ 6h in 450 ~ 550 ℃ of lower hydrogen streams preferably.Constant temperature reduces for a long time in the High Purity Hydrogen air-flow, although can make the active component of catalyst become the elemental metals attitude, guarantees that metal component reaches drastic reduction, and the catalyst initial activity is higher, and the activity of catalyst descends very fast, less stable.Only have by the sulfuration passivation, could improve the stability of catalyst.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of method of catalyst for dehydrogenation of low-carbon paraffin activation, saved on the basis of existing technology the sulfuration passivating process, shortened the soak time that goes into operation, and further improved the purpose product yield, improved simultaneously the stability of catalyst.
The short time reduction activation method of dehydrogenation of the present invention comprises following content: dehydrogenation is loaded platinum catalyst, dehydrogenation is before use take hydrogen as reducing gas, at 450 ~ 550 ℃ of lower reduction 10 ~ 60min, preferred 20 ~ 50min, make that the reduction degree of Pt reaches 20% ~ 40% in the catalyst, temperature is adjusted to 500 ~ 650 ℃, cancellation sulfuration passivation, and the unstripped gas that directly passes into hydrogen carries out dehydrogenation reaction.
In the inventive method, reducing gas is pure hydrogen, and the General Requirements hydrogen purity is (volume) more than 90%, is preferably more than 95%.
The detailed process of a kind of activation of the present invention is as follows: at first under nitrogen atmosphere, with 0.5 ~ 30 ℃/min heating rate, the heating rate of preferred 5 ~ 15 ℃/min is raised to 450 ~ 550 ℃ with temperature from room temperature, then changes gas composition into reducing gas, constant temperature reduction 10 ~ 60min, preferred 20 ~ 50min; Gas is changed into nitrogen temperature to 550 ~ 650 ℃, the unstripped gas that passes into hydrogen reacts again.
In the dehydrogenation activation method of the present invention, dehydrogenation is the platinum family loaded catalyst, and catalyst is generally take aluminium oxide or faintly acid molecular sieve as carrier, and catalyst is take platinum as active component, take the element active component as vehicle weight 0.01% ~ 2%.Simultaneously can contain suitable auxiliary agent in the dehydrogenation, as in Sn, La, K, the rare earth metal etc. one or more, the content of Sn or La is counted 0.1% ~ 10% of vehicle weight with element, the content of K is counted 0.1% ~ 10% of vehicle weight with element.Dehydrogenation can adopt the method preparation of this area routine, and as adopting infusion process load dehydrogenation active component, auxiliary agent can and/or adopt infusion process to introduce in the carrier preparation process.
Existing dehydrogenation is when activation, take under traditional higher temperature the long-time method of reducing of constant temperature in the hydrogen stream, although this activation method has advantages of the dehydrogenation activity metallic reducing fully and the initial reaction activity is high, stability is relatively relatively poor, along with the carrying out of reaction, active decline comparatively fast.In order to increase its stability, must vulcanize passivation.In the activation method of dehydrogenation of the present invention, platinum based catalyst adopts the conventional method preparation, does not carry out conventional restoring operation, adopts and controls the constant temperature recovery time in the hydrogen stream with the reduction degree of Pt in the control catalyst.Its purpose is that the initial stage cracking performance that suppresses catalyst is beneficial to long-term stability.After catalyst had certain reduction degree, the unstripped gas pass into hydrogen that heats up reacted, and made that Pt is further reduced in the catalyst.Reached active component Pt and reduced while reacting, the active purpose that slowly discharges with the increase catalyst stability.Through after the activation processing, improved the serviceability of catalyst, particularly improved the stability of the selective and long-time reaction of purpose product, the catalyst serviceability after the activation is stable, and activation process is easy to control, and has saved the sulfuration passivating process.
The specific embodiment
The inventive method is reduced for a long time by traditional High Purity Hydrogen air-flow constant temperature, change the short time reduction into, the catalyst activity accumulation of metal of avoiding the reduction of dehydrogenation activity metal depth to cause, initial activity is crossed the not high phenomenon of high stability, also can avoid some adjuvant component of not wishing to reduce by drastic reduction, affect synergism of additives.
Dehydrogenation of the present invention does not need to vulcanize the stability that passivation just can improve the catalyst long time running.Dehydrogenation is preferably take Pt as active component, and take Sn or La as auxiliary agent, auxiliary agent can also comprise K, Na and rare earth metal etc. simultaneously.
Dehydrogenation can adopt conventional preparation method, and as adopting infusion process load dehydrogenation activity metal, auxiliary agent can and/or adopt dipping method to introduce in the alumina support preparation process.
Catalyst of the present invention is to contain Sn aluminium oxide or faintly acid molecular sieve as carrier, and the dehydrogenation activity metal component is platinum, and the content of Sn is counted 0.1% ~ 10% of vehicle weight with element.
The present invention is to contain Sn aluminium oxide or faintly acid in the dehydrogenation of carrier, and Sn introduces the material that contains Sn when aluminium oxide becomes glue, then make carrier.
The present invention is to contain Sn aluminium oxide or faintly acid molecular sieve in the dehydrogenation of carrier, and the dehydrogenation activity metal component can be evenly distributed in the catalyst, and preferred dehydrogenation activity metal component is concentrated and is distributed in the catalyst outer layer, forms hud typed catalyst.
The present invention can contain suitable auxiliary agent simultaneously to contain Sn aluminium oxide or faintly acid molecular sieve in the dehydrogenation of carrier, such as in alkali metal, alkaline-earth metal, the rare earth metal etc. one or more.
The below introduces detailed process and the condition of a kind of typical dehydrogenation method for preparing catalyst and activation method:
(1) take alumina globule or faintly acid molecular sieve as carrier impregnation SnCl 4Solution, wherein content can need to determine by using, and preferably counts 0.1% ~ 5% of aluminium oxide or faintly acid molecular sieve weight with element;
(2) contain 800 ℃ of roastings of carrier of Sn after, adopt the supersaturation infusion process to introduce dehydrogenation active component; Can by conditions such as the control pH value of dipping solution and dip times, dehydrogenation active component mainly be concentrated in the certain thickness skin of carrier surface;
(3) catalyst intermediate after the heat treatment is carried out the steam dechlorination in the step (2);
(4) add the required alkali metal promoter of catalyst in the catalyst that step (3) obtains, the auxiliary agent use amount can be determined by this area general knowledge as required.
(5) catalyst that obtains of step (4) adopts the control constant temperature recovery time to carry out the constant temperature reduction, and constant temperature reduction temperature scope is at 450 ~ 550 ℃, and the constant temperature recovery time is at 10 ~ 60min.Other condition of reduction is: the volume space velocity of reducing gas is 500 ~ 5000h -1, absolute pressure 0.1 ~ 0.5MPa.
(6) dehydrogenation reaction is carried out under as the atmosphere of diluent at hydrogen.
The alumina support that contains Sn in the step (1) is introduced Sn when aluminium oxide becomes glue, then preparation contains the alumina support of Sn.The described Sn of containing alumina support prepares in cogelled mode, when becoming glue, introduces in aluminium oxide the material that contains Sn, the material that contains Sn is generally soluble-salt, such as nitrate, chloride etc., then by the existing method moulding in this area, as dripping ball forming, extrusion modling etc., aluminium oxide becomes glue to be known by the technical staff.The preparation method of above-mentioned carrier is the known method of technical staff.
Wherein the described dehydrogenation activity metal of step (2) is platinum, preferably counts 0.1% ~ 2% of vehicle weight with element.
The described steam dechlorination of step (3) is that the atmosphere of dechlorination is for containing the air of 10v% ~ 30v% water vapour 300 ~ 700 ℃ of lower processing 1 ~ 20 hour, and chlorinity is less than 0.15wt%.
The described dehydrogenation reaction conditions of step (6) is: 500 ~ 650 ℃ of reaction temperatures, volume space velocity (comprising unstripped gas and hydrogen) 500 ~ 5000h -1, absolute pressure 0.1 ~ 0.5MPa, unstripped gas are low-carbon alkanes, hydrogen: the molar ratio of low-carbon alkanes is between 1:1 ~ 6:1.Described low-carbon alkanes is C 3~ C 5Alkane, such as propane, normal butane, iso-butane, pentane, isopentane etc.
Enforcement below by dehydrogenation of isobutane is described further technology of the present invention.Wherein the percentage composition of clear and definite benchmark is not weight percentage.The implication of the reduction degree of Pt is that the ratio of the amount of total Pt in amount and the catalyst of the Pt that is reduced in the catalyst multiply by 100% in the dehydrogenation, measures or analytical method is TPR, TPD hydroxide titration method, ICP method or inorganic analysis method.
Example 1
Preparation contains the alumina support of Sn.Behind the aluminum trichloride solution and the mixing of 0.01M butter of tin solution with a certain amount of 0.98M, add a certain amount of 8% ammoniacal liquor, under 60 ~ 80 ℃, in neutralizing tank, mix, control pH value 7.0 ~ 9.0, after filtration, washing, the acidifying, the balling-up of pressurizeing in the oil ammonia column is through super-dry, aging, 650 ~ 750 ℃ of roastings 4 hours, namely get the alumina globule that contains Sn 0.8wt%.
To contain the alumina globule carrier of 0.8% Sn at 800 ℃ of roasting 3h, with the carrier after the roasting and the aqueous solution that contains chloroplatinic acid dipping 6h under 70 ℃, at 120 ℃ of oven dry 2h, 500 ℃ of lower roasting 4h.Then in containing the air of water vapour, activate 4h.Then descend and contain KNO at 70 ℃ 3Aqueous solution dipping 2h, dry, roasting under the same condition.The load capacity of each component is in the catalyst: Pt 0.3wt%, Sn 0.8wt%, K 0.7wt%.
Activation condition:At first under nitrogen atmosphere, be warming up to 500 ℃, 500 ℃ of constant temperature reductase 12s of pure hydrogen 0min, the volume space velocity of reducing gases is 3000h in the activation process -1The reduction degree of Pt is 23% in the dehydrogenation.
Appreciation condition: catalyst volume 2.0ml, volume space velocity 3000 h -1, reaction pressure 0.1MPa, reaction temperature is 580 ℃, hydrogen: the ratio of iso-butane is at 2:1.
The result shows: this catalyst is being estimated 48h continuously, and the iso-butane conversion ratio is 39.58%, and selective isobutene is 95.26%, conversion ratio and selectively substantially constant, and coke content is 0.65% only, demonstrates good catalytic activity and stability.
Comparative example
The preparation of catalyst is with example 1, and different is that long-time reduction obtains catalyst through constant temperature in 500 ℃ of flow of pure hydrogen.
Activation condition:500 ℃ of Cheng Hengwen reduction 3h in the High Purity Hydrogen air-flow, the volume space velocity of reducing gases is 3000h -1The reduction degree of Pt is 92% in the dehydrogenation.
Conditions of vulcanization: the volume space velocity of the mixed gas of hydrogen sulfide and hydrogen is 900 h -1, molar ratio is 1:9,500 ℃ of temperature, passivation time 1h.
Appreciation condition: catalyst volume 2.0ml, volume space velocity 3000 h -1, reaction pressure 0.1MPa, reaction temperature is 580 ℃, hydrogen: the ratio of iso-butane is at 2:1.
The result shows: this catalyst is being estimated 48h continuously, and the iso-butane conversion ratio is 35.2%, and selective isobutene is 95.5%, and conversion ratio descends 4.2 percentage points, and selectively substantially constant, coke content is 1.52%.
Example 2
Preparation contains the alumina support of Sn.Behind the aluminum trichloride solution and the mixing of 0.01M butter of tin solution with a certain amount of 1.08M, add a certain amount of 10% ammoniacal liquor, under 60 ~ 80 ℃, in neutralizing tank, mix, control pH value 7.0 ~ 9.0, after filtration, washing, the acidifying, the balling-up of pressurizeing in the oil ammonia column is through super-dry, aging, 650 ~ 750 ℃ of roastings 4 hours, namely get the alumina globule that contains Sn 1.0wt%.
To contain the alumina globule carrier of 1.0% Sn at 800 ℃ of roasting 3h, with the carrier after the roasting and the aqueous solution that contains chloroplatinic acid dipping 4h under 70 ℃, at 120 ℃ of oven dry 2h, 500 ℃ of lower roasting 4h activate 4h in containing the air of water vapour.Then descend and contain KNO at 70 ℃ 3Aqueous solution dipping 2h, dry, roasting under the same condition.The load capacity of each component is in the catalyst: Pt 0.7wt%, Sn 1.0wt%, K 1.0wt%.
Activation condition:At first under nitrogen atmosphere, be warming up to 500 ℃, 500 ℃ of constant temperature reduction of high-purity hydrogen 40min, the volume space velocity of reducing gases is 3000h in the activation process -1The reduction degree of Pt is 33% in the dehydrogenation.
Appreciation condition: catalyst volume 3.0ml, volume space velocity 3000 h -1, reaction pressure 0.1MPa, reaction temperature is 580 ℃, hydrogen: the ratio of iso-butane is at 3:1.
The result shows: this catalyst is being estimated 72h continuously, and the iso-butane conversion ratio is 35.77%, and selective isobutene is 96.16%, and conversion ratio descends 1.6 percentage points, has selectively increased by 0.8 percentage point, and coke content is 2.26% only, demonstrates good catalytic activity and stability.
Example 3
Prepare dehydrogenation according to embodiment 1 identical method.
Activation condition:At first under nitrogen atmosphere, be warming up to 500 ℃, 500 ℃ of constant temperature reduction of high-purity hydrogen 50min, the volume space velocity of reducing gases is 3000h in the activation process -1The reduction degree of Pt is 39% in the dehydrogenation.
Appreciation condition: catalyst volume 3.0ml, volume space velocity 2000 h -1, reaction pressure 0.1MPa, reaction temperature is 590 ℃, hydrogen: the ratio of iso-butane is at 2:1.
Evaluation result: this catalyst is after estimating 24h continuously, and the iso-butane conversion ratio is 40.12%, and selective isobutene is 95.64%, conversion ratio and selectively substantially constant, and coke content is 0.48% only, demonstrates good catalytic activity and stability.

Claims (10)

1. the short time reduction activation method of a dehydrogenation, it is characterized in that comprising following content: dehydrogenation is loaded platinum catalyst, dehydrogenation is before use take hydrogen as reducing gas, at 450 ~ 550 ℃ of lower reduction 10 ~ 60min, make that the reduction degree of Pt reaches 20% ~ 40% in the catalyst, temperature is adjusted to 500 ~ 650 ℃, cancellation sulfuration passivation, and the unstripped gas that directly passes into hydrogen carries out dehydrogenation reaction.
2. it is characterized in that in accordance with the method for claim 1: the recovery time is 20 ~ 50min.
3. it is characterized in that in accordance with the method for claim 1: it is more than 90% that reducing gas requires hydrogen purity.
4. it is characterized in that in accordance with the method for claim 1: be reduced to the constant temperature reduction.
5. in accordance with the method for claim 1, it is characterized in that: at first under nitrogen atmosphere, be warmed up to 450 ~ 550 ℃, then change gas composition into reducing gas and reduce, gas is changed into nitrogen temperature to 550 ~ 650 ℃, the unstripped gas that passes into hydrogen reacts again.
6. it is characterized in that in accordance with the method for claim 1: active component platinum is take the element active component as 0.01% ~ 2% of vehicle weight in the dehydrogenation.
7. according to claim 1 or 6 described methods, it is characterized in that: contain auxiliary agent in the dehydrogenation, auxiliary agent is in Sn, La, K, the rare earth metal one or more.
8. in accordance with the method for claim 7, it is characterized in that: the content of auxiliary agent Sn or La is counted 0.1% ~ 10% of vehicle weight with element, and the content of auxiliary agent K is counted 0.1% ~ 10% of vehicle weight with element.
9. in accordance with the method for claim 1, it is characterized in that: 500 ~ 650 ℃ of dehydrogenation reaction temperature, volume space velocity 500 ~ 5000h -1, absolute pressure 0.1 ~ 0.5MPa, hydrogen: the molar ratio of low-carbon alkanes is between 1:1 ~ 6:1.
10. it is characterized in that in accordance with the method for claim 9: low-carbon alkanes is C 2~ C 5Alkane.
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