Car is integrated in the novel biomass stalk collection
Technical field
The present invention relates to a kind of novel biomass stalk collection and integrate car.
Background technology
China produce nearly 800,000,000 tons of biomass straw per year, and biomass energy also more and more receives people's concern as a kind of clean environment firendly energy as large agricultural country.Development and use living beings new forms of energy solve energy crisis instantly, have become an important subject.But at present biomass energy is but failed fine development and use and is formed industrial chain, cause large tracts of land to be burned, contaminated environment, the social concerns such as initiation fire occur, mainly there is following reason in it: one, along with the development of society, the crops such as human employing mechanized harvest paddy wheat are during harvesting, machinery is with stalks cutting and be scattered in Tanaka, and the stalk collection in later stage has been caused certain difficulty; Two, stalk is soft, the loose object of a germplasm, common collection stalk, and it is excessive to make stalk take loading space, and causes cost of transportation too high; Three, stalk collection machinery degree is not high, needs to cause human cost too high by a large amount of manpower collections; Four, along with the raising of people's living standard, people diminish to the desire of stalk collection, and it is not high to cause gathering enthusiasm.And there are many drawbacks in present wheeled collection stalk machinery, and wheeled applicability is not strong, uses complicated operation, severe operational environment.
Summary of the invention
Not strong in order to overcome existing collection stalk machinery applicability, use complicated operation, the shortcomings such as severe operational environment, the invention provides a kind of stalk that can mechanization gathers, simultaneously also can the mechanized harvest weeds, and the stalk that will gather or gather in is arranged the novel biomass stalk collection of unloading with the form of stalk piece at last and is integrated car by transmitting, throw, compressing.
The technical solution used in the present invention is:
Car is integrated in the novel biomass stalk collection, it is characterized in that: comprise that collection harvesting module, flood dragon delivery module, stalk throw module and stalk compression row unloads module;
Described collection harvesting module is located at the front end of described integration car and links to each other with described flood dragon delivery module;
Described flood dragon delivery module comprises that the stalk that described collection harvesting module is sent is sent to the flood dragon with grasping teeth that described stalk throws module, and the power transmission shaft of described flood dragon is connected with described collection harvesting module;
Described stalk throws module and comprises throwing device and be located at the pipe that throws on the described throwing device, and describedly throws the import of pipe with the power transmission shaft end of described flood dragon is in transmission connection, and outlet and described stalk compress to arrange and unload module and be connected;
Described stalk compression row unloads module and comprises that compression bin, compressing mechanism and row unload door, and the described outlet that throws pipe links to each other with the import of described stalk compression bin, and the outlet of described compression bin and described row unload and be connected; Be provided with described compressing mechanism in the described compression bin.
Further, described collection harvesting module comprises straw collection dish and weeds harvesting dish, described straw collection dish comprises collection elastic claw, the first rotating disc and the first transmission mechanism, described the first rotating disc along the circumferential direction is provided with a plurality of described collection elastic claws, and described the first transmission mechanism is located on described the first rotating disc; Described weeds harvesting dish comprises cutting blade, the second rotating disc and the second transmission mechanism, and described the second rotating disc along the circumferential direction is provided with a plurality of described cutting blades, and described the second transmission mechanism is located on described the second rotating disc; Described first, second transmission mechanism links to each other with the power transmission shaft of described flood dragon delivery module respectively.
Further, described throwing device comprises rotating shaft and is located at successively cutting blade in the described rotating shaft, breaks up sheet and throw sheet that described rotating shaft one end is connected with the transmission shaft driven of described flood dragon.
Further, be gear drive between the power transmission shaft of described rotating shaft and described flood dragon.
Further, described compression bin and described throwing are provided with a stalk temporary storing bin between the pipe.
Further, described flood dragon be provided with outward can resupinate flood dragon cover.
Further, described stalk compression row unloads the module below and is provided with the counterweight link module, and described stalk compression row unloads the balancing weight that module comprises the balance vehicle body and is convenient to the unload mechanical linkage of outer stalk of the row of reception.The as required automation elongation of described mechanical linkage, and connect trailer, the outer stalk piece of unloading is arranged in convenient reception, reduces to gather operation.
Further, described integration car also comprises being arranged on and describedly throws the driver behavior module of pipe top and be arranged on the described module of travelling that throws the pipe below.The described module of travelling mainly is comprised of strong power crawler belt and the little crawler belt of supplemental support, powerful, and driving safety is steady; Described driver behavior module takes into full account the man-machine performance of user's operation and the comfortableness of driving, guarantees that the user is easy and simple to handle and comfortable; Simultaneously, design detachable ceiling, can install according to user's demand, demonstrated fully the hommization of design.
Straw collection dish and weeds harvesting dish that collection harvesting module of the present invention is the car front end adopt modularized design, use by turns according to different collection needs, have two kinds of use patterns so that gather the integration car, gather and integrate straw pattern and harvesting integration weeds pattern, greatly improved the applicability of locomotive.Wherein straw collection dish can large tracts of land effectively gather the straw that is scattered; Weeds is effectively cut in the design of weeds harvesting dish double-layer blades, and the weeds Cutting Length can be controlled.
Stalk of the present invention throws stalk further chopping under the effect of cutting blade that module sends flood dragon; By after breaing up sheet and further breaing up, throw to the stalk temporary storing bin by throwing pipe by throwing sheet again; Stalk enters the temporary storing bin cabin and collects when a certain amount of, and to the compression bin compression forming, behind the stalk forming, locomotive obtains induction by force feed, and row unloads door and opens behind the car, and the stalk piece is ejected outside the car.
Operation principle of the present invention:
1, the stalk acquisition module gathers the method for stalk: the operator provides instruction, so that front end the first rotating disc and elastic claw rotation, when locomotive slowly travelled Tanaka, elastic claw was dialled in locomotive two inboards with the stalk in locomotive the place ahead.
2, weeds harvesting module gathers the method for weeds: the operator provides instruction, so that front end the second rotating disc and double-deck cutting blade counter-rotating, when slowly travel in locomotive meadow out of office, cutting blade cuts off locomotive the place ahead weeds, and utilizes centripetal force that it is sent into locomotive two inboards.
The present invention enters the stalk of locomotive two inboards, send and transmits through grabbing of flood dragon, arrives in order the throwing device section, and stalk is thrown sheet to throw to the stalk temporary storing bin after cutting is broken up through throwing device.In the temporary storing bin stalk accumulation a certain amount of after, locomotive obtains feedback, sends instruction so that stalk is transferred in the compression bin, be compressed into the stalk piece through compressing mechanism after, system obtains feedback, row unloads door and the compression door is opened behind the car, the stalk piece is delivered to outside the car by bullet.After the operator assigned instruction, the mechanical linkage hydraulic stem was elongated to correct position, the connecting rod of trailer was connected with mechanical linkage connect, and reduced the operation that stalk gathers.
Beneficial effect of the present invention is embodied in:
1, the rice straw collection gathers with weeds and combines, and the modularized design of two kinds of modes swap improves the locomotive applicability greatly;
2, novel straw transmits and throws form, and it is unobstructed that stalk is transmitted;
3, stalk compression packing and automatic row unload;
4, mechanical linkage can be collected stalk in conjunction with trailer, reduces the operation that stalk gathers;
5, the whole locomotive of balancing weight balance strengthens the locomotive safety;
6, the strong impetus crawler belt guarantees the stability travel;
7, human oriented design driving cabin can be equipped with ceiling as required, guarantees man-machine performance and the comfortableness of operation.
Description of drawings
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is the design sketch after driving cabin of the present invention is installed ceiling.
Fig. 3 is stalk collection dish of the present invention.
Fig. 4 is weeds harvesting dish of the present invention.
Fig. 5 a is stalk collection dish off working state schematic diagram of the present invention.
Fig. 5 b is stalk collection dish working state schematic representation of the present invention.
Fig. 6 a is weeds harvesting dish off working state schematic diagram of the present invention.
Fig. 6 b is weeds harvesting dish working state schematic representation of the present invention.
Fig. 7 is that the present invention gathers the installation side view that harvesting module, flood dragon delivery module and stalk throw module.
Fig. 8 is flood dragon delivery module overall structure schematic diagram of the present invention.
Fig. 9 is that stalk of the present invention throws the module profile.
Figure 10 is locomotive balancing weight and mechanical linkage schematic diagram.
Figure 11 is compression stalk schematic diagram in the compression bin of the present invention.
Embodiment
Referring to figs. 1 through Figure 11, car is integrated in the novel biomass stalk collection, comprises that collection harvesting module 1, flood dragon delivery module 2, stalk throw module 3 and stalk compression row unloads module 4;
Described collection harvesting module 1 is located at the front end of described integration car and links to each other with described flood dragon delivery module 2;
Described flood dragon delivery module 2 comprises that the stalk that described collection harvesting module 1 is sent is sent to the flood dragon 19 with grasping teeth 20 that described stalk throws module 3, and the power transmission shaft 21 of described flood dragon 19 is connected with described collection harvesting module 1;
Described stalk throws module 3 and comprises throwing device 17 and be located at and throwing pipe 18 on the described throwing device 17, and the described import that throws pipe 18 is in transmission connection with power transmission shaft 21 ends of described flood dragon 19, and outlet and described stalk compress to arrange and unload module 4 and be connected;
Described stalk compression row unloads module 4 and comprises that compression bin 28, compressing mechanism 27 and row unload door 5, and the described outlet that throws pipe 18 links to each other with the import of described stalk compression bin 28, and the outlet of described compression bin 28 is unloaded door 5 with described row and is connected; Be provided with described compressing mechanism 27 in the described compression bin 28.
Further, described collection harvesting module 1 comprises straw collection dish and weeds harvesting dish, described straw collection dish comprises collection elastic claw 11, the first rotating disc 12 and the first transmission mechanism 13, described the first rotating disc 12 along the circumferential direction is provided with a plurality of described collection elastic claws 11, and described the first transmission mechanism 13 is located on described the first rotating disc 12; Described weeds harvesting dish comprises cutting blade 14, the second rotating disc 15 and the second transmission mechanism 16, and described the second rotating disc 15 along the circumferential direction is provided with a plurality of described cutting blades 14, and described the second transmission mechanism 16 is located on described the second rotating disc 15; Described first, second transmission mechanism 13,16 links to each other with the power transmission shaft 21 of described flood dragon delivery module respectively.
Further, described throwing device 17 comprises rotating shaft 22 and is located at successively cutting blade 23 in the described rotating shaft 22, breaks up sheet 24 and throw sheet 25 that the power transmission shaft 21 of described rotating shaft 22 1 ends and described flood dragon 19 is in transmission connection.
Further, be gear drive between the power transmission shaft 21 of described rotating shaft 22 and described flood dragon.
Further, described compression bin 28 and described throwing between the pipe 18 are provided with a stalk temporary storing bin 6.
Further, described flood dragon 19 outer being provided with can resupinate flood dragon cover.
Further, described stalk compression row unloads the module below and is provided with the counterweight link module, and described stalk compression row unloads the balancing weight 9 that module comprises the balance vehicle body and is convenient to the unload mechanical linkage 26 of outer stalk of the row of reception.The as required automation elongation of described mechanical linkage 26, and connect trailer, the outer stalk piece of unloading is arranged in convenient reception, reduces to gather operation.
Further, described integration car also comprises being arranged on and describedly throws the driver behavior module 7 of pipe 18 tops and be arranged on the described module 8 of travelling that throws pipe 18 belows.The described module 8 of travelling mainly is comprised of strong power crawler belt and the little crawler belt of supplemental support, powerful, and driving safety is steady; Described driver behavior module 7 takes into full account the man-machine performance of user's operation and the comfortableness of driving, guarantees that the user is easy and simple to handle and comfortable; Simultaneously, design detachable ceiling 10, can install according to user's demand, demonstrated fully the hommization of design.
Straw collection dish and weeds harvesting dish that collection harvesting module of the present invention is the car front end adopt modularized design, use by turns according to different collection needs, have two kinds of use patterns so that gather the integration car, gather and integrate straw pattern and harvesting integration weeds pattern, greatly improved the applicability of locomotive.Wherein straw collection dish can large tracts of land effectively gather the straw that is scattered; Weeds is effectively cut in the design of weeds harvesting dish double-layer blades, and the weeds Cutting Length can be controlled.
Stalk of the present invention throws stalk further chopping under the effect of cutting blade that module sends flood dragon; By after breaing up sheet and further breaing up, throw to the stalk temporary storing bin by throwing pipe by throwing sheet again; Stalk enters the temporary storing bin cabin and collects when a certain amount of, and to the compression bin compression forming, behind the stalk forming, locomotive obtains induction by force feed, and row unloads door and opens behind the car, and the stalk piece is ejected outside the car.
Operation principle of the present invention:
1, the stalk acquisition module gathers the method for stalk: the operator provides instruction, so that front end the first rotating disc and elastic claw rotation, when locomotive slowly travelled Tanaka, elastic claw was dialled in locomotive two inboards with the stalk in locomotive the place ahead.
2, weeds harvesting module gathers the method for weeds: the operator provides instruction, so that front end the second rotating disc and double-deck cutting blade counter-rotating, when slowly travel in locomotive meadow out of office, cutting blade cuts off locomotive the place ahead weeds, and utilizes centripetal force that it is sent into locomotive two inboards.
The present invention enters the stalk of locomotive two inboards, send and transmits through grabbing of flood dragon 19, arrives in order the throwing device section, and stalk is thrown sheet to throw to stalk temporary storing bin 6 after cutting is broken up through throwing device.After temporary storing bin 6 interior stalk accumulation were a certain amount of, locomotive obtained feedback, sends instruction, so that stalk is transferred in the compression bin 28, after process compressing mechanism 27 was compressed into the stalk piece, system obtained feedback, behind the car row unload the door 5 and the compression door open, the stalk piece is delivered to outside the car by bullet.After the operator assigned instruction, mechanical linkage 26 hydraulic stems were elongated to correct position, the connecting rod of trailer were connected with mechanical linkage connect, and reduced the operation that stalk gathers.
The described content of this specification embodiment only is enumerating the way of realization of inventive concept; protection scope of the present invention should not be regarded as only limiting to the concrete form that embodiment states, protection scope of the present invention also reaches in those skilled in the art conceives the equivalent technologies means that can expect according to the present invention.