CN102896552A - Active cooling process for machine tools - Google Patents
Active cooling process for machine tools Download PDFInfo
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- CN102896552A CN102896552A CN2011102112597A CN201110211259A CN102896552A CN 102896552 A CN102896552 A CN 102896552A CN 2011102112597 A CN2011102112597 A CN 2011102112597A CN 201110211259 A CN201110211259 A CN 201110211259A CN 102896552 A CN102896552 A CN 102896552A
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- machine tools
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Abstract
The invention discloses an active cooling process for machine tools. A cooling system utilizing the active cooling process mainly comprises a controller, a frequency converter, a pump and a flow rate monitor. Parameters such as rotational speed of workpieces, actual power of machine tool spindles, or rotational speed of tools and feed rate during operation of the machine tools are input by the controller in an automatic extracting or by-hand input manner, and by treatment of the cooling system utilizing the active cooling process, supply of cooling liquid can keep dynamically balanced with a running state of the machine tools on the premise of meeting cooling requirements of operations of the machine tools, so that the purpose of reducing energy consumption of the machine tools is achieved. By the active cooling process of the machine tools, the machine tools are cooled effectively, energy utilization rate is increased, and energy saving effect is remarkable.
Description
Technical field
The invention belongs to Machine Tool design and manufacturing technology field, the flow of cooling fluid can be according to the automatic lathe Active Cooling of regulating of the duty of lathe when being specifically related to a kind of lathe work.
Background technology
Cooling system is the important component part of lathe, and the purpose of cooling is in order to reduce the temperature of processing district, to avoid workpiece burn, improving the crudy of workpiece and the durability of cutter (or emery wheel).
The cooling technology that existing lathe adopts usually is to utilize pump that cooling fluid is pumped directly to the position that the processing district need to be cooled off with constant flow.The defective that this cooling technology exists is no matter which type of duty lathe is in, as long as the lathe cooling system is opened, pump just all the time with constant power running, that is to say that its energy consumption is exactly constant as long as cooling system is started working.This sees it is science not from environmental protection and energy-conservation angle, and is irrational.Simultaneously, be not that lathe all needs cooling fluid to keep larger flow under all duties yet.
In fact, lathe when work, the parameters such as the actual demand amount of cooling fluid and machine tool rotating speed, workpiece rotational frequency, tool feeding amount there are much relations.When cutter and workpiece rotational frequency are higher, when the tool feeding amount was larger, workpiece and cutter caloric value were large, and be also large to the demand of cooling fluid, and this just needs cooling fluid to have larger flow, can have more coolant pump to send into the processing district in the unit interval.On the contrary, when cutter and workpiece rotational frequency lower, the tool feeding amount hour, workpiece and cutter caloric value are little, demand to cooling fluid is also little, and cooling fluid just can satisfy lathe operation needs under less flow, and pump does not just need full-speed operation so, if pump still remains under the relatively high power and works, part energy will waste.
Summary of the invention
The deficiency that exists for overcoming present lathe cooling technology, the invention provides a kind of lathe Active Cooling, this technology makes the supply of cooling fluid under the prerequisite that satisfies lathe operation cooling requirement, can keep with the duty of lathe a kind of dynamic balance, thereby realize reducing the purpose of lathe energy consumption.
For achieving the above object, the present invention adopts following technical scheme:
The front end that described lathe Active Cooling is pump in cooling system increases controller and frequency converter, at delivery side of pump flow monitor is installed, workpiece rotational frequency during by the automatic extraction of controller or manual input lathe work, the parameters such as the actual power of machine tool chief axis or cutter rotating speed and tool feeding amount, by controller these parameters are processed, obtain lathe under this duty, the suitable parameter of required coolant rate in unit interval, and convert the curtage signal to and send to frequency converter, regulated the real work rotating speed of pump by frequency converter, thereby regulate the flow of the cooling fluid of pump output, simultaneously, the actual flow of the flow monitor Real-Time Monitoring pump output terminal cooling fluid by being installed in pump output terminal, and with the signal feedback that monitors to controller, the running parameter of cooling system is revised and optimized by controller, thereby satisfy the cooling requirement of lathe under the different operating state, realize the dynamic equilibrium of lathe duty and cooling effective supply, reach energy-saving and cost-reducing purpose.
Described lathe Active Cooling, its controller gathers lathe real work parameter and can realize by dual mode, and the one, automatically extracted by controller, the 2nd, by the mode of manual input, artificial real work parameter typing with lathe.
Actual power or cutter rotating speed and the tool feeding amount of workpiece rotational frequency, machine tool chief axis when described lathe Active Cooling, the lathe real work parameter of its controller collection are mainly lathe work.
Described lathe Active Cooling adopts the mode of the flow parameter of the manual cooling fluid that pump output is set, and satisfies the cooling requirement under the special operation condition.
Because adopt technique scheme, the present invention has advantages of the following aspects:
1. know-why of the present invention is fairly simple, implements easily, and cost is lower.
2. the present invention can be according to the actual working state of lathe, and the supply of active adjustment cooling fluid improves cooling effect.
3. the present invention's power of active adjustment pump according to actual needs, capacity usage ratio is high, and energy-saving effect is obvious.
Description of drawings
Fig. 1 is lathe Active Cooling principle schematic of the present invention
Among the figure: the 1-controller; The 2-frequency converter; The 3-pump; The 4-flow monitor; The 5-import; The 6-outlet.
The specific embodiment
Fig. 1 is the principle schematic of a kind of lathe Active Cooling of the present invention, in conjunction with Fig. 1, the cooling system of this technology mainly contains controller 1, frequency converter 2, pump 3 and flow monitor 4 and forms, the front end of pump 3 connects frequency converter 2, frequency converter 2 links to each other with controller 1, and flow monitor 4 is installed in outlet 6 places of pump 3.
During lathe work, workpiece rotational frequency during by controller 1 automatic extraction or manual input lathe work, the parameters such as the actual power of machine tool chief axis or cutter rotating speed and tool feeding amount, by controller 1 these parameters are processed, obtain lathe under this duty, the suitable parameter of the flow of required cooling fluid, and convert the curtage signal to and send to frequency converter 2, regulated the electric current input of pump 3 by frequency converter 2, and then the rotating speed of adjustment pump 3, thereby regulate the flow of pump discharge 6 place's cooling fluids, simultaneously, by being installed in the flow monitor 4 at pump discharge 6 places, the actual flow of Real-Time Monitoring pump discharge 6 place's cooling fluids, and with the signal feedback that monitors to controller 1, revise and optimize by the running parameter of 1 pair of cooling system of controller, thereby satisfy the cooling requirement of lathe under the different operating state, realize the dynamic equilibrium of lathe duty and cooling effective supply, reach energy-saving and cost-reducing purpose.
Described lathe Active Cooling, its controller 1 gathers lathe real work parameter and can realize by dual mode, and the one, automatically extracted by controller 1, the 2nd, by the mode of manual input, artificial real work parameter typing with lathe.
Described lathe Active Cooling, actual power or cutter rotating speed and the tool feeding amount of workpiece rotational frequency, machine tool chief axis when the lathe real work parameter that its controller 1 gathers is mainly lathe work.
Described lathe Active Cooling adopts the mode of the flow parameter of the manual cooling fluid that pump 3 outputs are set, and satisfies the cooling requirement under the special operation condition.
Claims (4)
1. lathe Active Cooling, the cooling system of this technology mainly contain controller 1, frequency converter 2, pump 3 and flow monitor 4 and form, and the front end of pump 3 connects frequency converter 2, and frequency converter 2 links to each other with controller 1, and flow monitor 4 is installed in outlet 6 places of pump 3.Workpiece rotational frequency during by the controller 1 automatic mode typing lathe work of extracting or inputting by hand, the parameters such as the actual power of machine tool chief axis or cutter rotating speed and tool feeding amount, by controller 1 these parameters are processed, obtain lathe under this duty, the suitable parameter of the flow of required cooling fluid, and convert the curtage signal to and send to frequency converter 2, regulated the electric current input of pump 3 by frequency converter 2, and then the rotating speed of adjustment pump 3, thereby regulate the flow of pump 3 outlets 6 place's cooling fluids, simultaneously, by being installed in the flow monitor 4 at pump 3 outlets 6 places, the actual flow of Real-Time Monitoring pump 3 outlets 6 place's cooling fluids, and the signal feedback that monitors revised by the running parameter of 1 pair of cooling system of controller to controller 1 and optimize, thereby satisfy the cooling requirement of lathe under the different operating state, realize the dynamic equilibrium of lathe duty and cooling effective supply, reach energy-saving and cost-reducing purpose.
2. lathe Active Cooling according to claim 1, it is characterized in that, its controller 1 gathers lathe real work parameter and can realize by dual mode, and the one, automatically extracted by controller 1, the 2nd, by the mode of manual input, artificial real work parameter typing with lathe.
3. lathe Active Cooling according to claim 1 is characterized in that, actual power or cutter rotating speed and the tool feeding amount of workpiece rotational frequency, machine tool chief axis when the lathe real work parameter that its controller 1 gathers is mainly lathe work.
4. lathe Active Cooling according to claim 1 is characterized in that, under special circumstances, adopts the mode of the flow parameter of the cooling fluid that pump 3 outputs are set by hand, satisfies the cooling requirement under the special operation condition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102112597A CN102896552A (en) | 2011-07-27 | 2011-07-27 | Active cooling process for machine tools |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102112597A CN102896552A (en) | 2011-07-27 | 2011-07-27 | Active cooling process for machine tools |
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|---|---|
| CN102896552A true CN102896552A (en) | 2013-01-30 |
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| CN2011102112597A Pending CN102896552A (en) | 2011-07-27 | 2011-07-27 | Active cooling process for machine tools |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103949940A (en) * | 2014-05-09 | 2014-07-30 | 中国重型机械研究院股份公司 | Automatic oil dripping mechanism for cutter head of side shearing disc scissor |
| CN104289964A (en) * | 2013-07-17 | 2015-01-21 | 发那科株式会社 | Machine tool including coolant apparatus |
| CN104503368A (en) * | 2014-12-09 | 2015-04-08 | 上海航天精密机械研究所 | Cooling liquid control system, numerical control machine tool and machining method |
| CN104802092A (en) * | 2015-03-11 | 2015-07-29 | 东北大学 | Intelligent cooling liquid supply method |
| CN109202524A (en) * | 2018-11-14 | 2019-01-15 | 北京工业大学 | A kind of numerically-controlled machine tool cutting adjustable Intelligent cooling device of flow quantity |
| CN110757243A (en) * | 2019-09-25 | 2020-02-07 | 纽威数控装备(苏州)股份有限公司 | Non-uniform strength cooling system and use method thereof |
| CN116652688A (en) * | 2023-07-26 | 2023-08-29 | 通用技术集团机床工程研究院有限公司 | Machine tool cutter lubrication cooling system and lubrication cooling method |
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| CN201330716Y (en) * | 2008-12-30 | 2009-10-21 | 江苏省镇江船厂有限责任公司 | Seawater pump control circuit of marine central cooling system |
| JP2011031341A (en) * | 2009-08-03 | 2011-02-17 | Honda Motor Co Ltd | Coolant feeder |
| JP2011031342A (en) * | 2009-08-03 | 2011-02-17 | Honda Motor Co Ltd | Coolant feeder |
| CN201783673U (en) * | 2010-08-27 | 2011-04-06 | 玉环县新跃机床有限公司 | Self-adjusting constant-pressure cooling system for deep-hole drilling |
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| CN1793746A (en) * | 2005-12-31 | 2006-06-28 | 东莞市广大制冷有限公司 | Method for automatic regulating and controlling cooling water and frozen water flow of central air conditioning system |
| CN201330716Y (en) * | 2008-12-30 | 2009-10-21 | 江苏省镇江船厂有限责任公司 | Seawater pump control circuit of marine central cooling system |
| JP2011031341A (en) * | 2009-08-03 | 2011-02-17 | Honda Motor Co Ltd | Coolant feeder |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104289964A (en) * | 2013-07-17 | 2015-01-21 | 发那科株式会社 | Machine tool including coolant apparatus |
| US9498863B2 (en) | 2013-07-17 | 2016-11-22 | Fanuc Corporation | Machine tool including coolant apparatus |
| CN103949940A (en) * | 2014-05-09 | 2014-07-30 | 中国重型机械研究院股份公司 | Automatic oil dripping mechanism for cutter head of side shearing disc scissor |
| CN104503368A (en) * | 2014-12-09 | 2015-04-08 | 上海航天精密机械研究所 | Cooling liquid control system, numerical control machine tool and machining method |
| CN104802092A (en) * | 2015-03-11 | 2015-07-29 | 东北大学 | Intelligent cooling liquid supply method |
| CN104802092B (en) * | 2015-03-11 | 2017-04-05 | 东北大学 | A kind of intelligent coolant supply method |
| CN109202524A (en) * | 2018-11-14 | 2019-01-15 | 北京工业大学 | A kind of numerically-controlled machine tool cutting adjustable Intelligent cooling device of flow quantity |
| CN110757243A (en) * | 2019-09-25 | 2020-02-07 | 纽威数控装备(苏州)股份有限公司 | Non-uniform strength cooling system and use method thereof |
| CN116652688A (en) * | 2023-07-26 | 2023-08-29 | 通用技术集团机床工程研究院有限公司 | Machine tool cutter lubrication cooling system and lubrication cooling method |
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Application publication date: 20130130 |