CN102888688A - Colored polyester transition silk colorful carpet hand-knitted yarn and manufacturing method thereof - Google Patents
Colored polyester transition silk colorful carpet hand-knitted yarn and manufacturing method thereof Download PDFInfo
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- CN102888688A CN102888688A CN2012103501830A CN201210350183A CN102888688A CN 102888688 A CN102888688 A CN 102888688A CN 2012103501830 A CN2012103501830 A CN 2012103501830A CN 201210350183 A CN201210350183 A CN 201210350183A CN 102888688 A CN102888688 A CN 102888688A
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Abstract
The invention relates to a carpet hand-knitted yarn, in particular to a colored polyester transition silk colorful carpet hand-knitted yarn and a manufacturing method of the colored polyester transition silk colorful carpet hand-knitted yarn, which mainly solve the technical problems in the prior art that plied yarns, which are dyed pure-color yarns, are dull in color, high in cost, and single in the body and handle style, and lack of full colors of multicolor and combined filament yarns as well as hard and soft-combined three-dimensional touch feeling and smooth feeling; that color-mixed transition silks in the processes of coloring with stock solution and spinning polyester have certain color, while the base color purity does not meet the uniformity requirement of colored silks; and that even if recycling for regeneration is carried out, a great amount of energy can be consumed, and the like. The silk yarn structurally comprises a core layer and a skin layer, wherein the core layer is of a color-mixed transition silk in the processes of coloring with stock solution and spinning polyester, and colored plied yarn thereof, the skin layer is of a low-melting-point polypropylene fiber monofilament, the skin layer is crossly wrapped outside the core layer so as to bundle up silk yarns of the core layer, arranged in parallel, so as to form combined filament bundle yarns.
Description
Technical field
The present invention relates to a kind of carpet hand woven line, especially relate to a kind of color polyester transition silk colorful carpet hand woven line and manufacture method thereof.
Background technology
At present, the hand-made carpet weaving thread of selling on the market mostly is pure wool staple fibre twine or hair/wash blending, the hair/staple fibre twines such as nitrile blending.Chinese patent discloses a kind of yarn for carpet, and (publication number: CN 102154755A), its yarn for carpet comprises the yarn main body; The yarn main body is comprised of multi-strand yarns, and above-mentioned multi-strand yarns braiding forms network structure; Yarn main body yarn identical by multiply or unlike material forms.But these twines are dyeing pure color yarn, and dull coloring and cost are high, body bone and feel style are single, lack the mixed fine full color of polychrome and the hard and soft and three-dimensional touch that holds with smooth dried.The toning transition silk of original liquid coloring terylene spinning process has had certain color, but purity of hone does not meet the uniformity requirement of colored silk, is used as waste silk or rubbish industrial treatment in the chemical fibre factory; Even reclaiming also will consume mass energy, extremely uneconomical also ecological, environmental protective not.
Summary of the invention
The present invention provides a kind of color polyester transition silk colorful carpet hand woven line and manufacture method thereof, it mainly is to solve the existing twine of prior art to be dyeing pure color yarn, dull coloring and cost are high, body bone and feel style are single, lack the mixed fine full color of polychrome and the hard and soft and three-dimensional touch that holds with smooth dried; The toning transition silk of original liquid coloring terylene spinning process has had certain color, but purity of hone does not meet the uniformity requirement of colored silk; Even also there is the technical problem will consume mass energy etc. in reclaiming.
The above-mentioned technical problem that the present invention is directed to is mainly solved by following technical proposals:
The colorful carpet hand woven of a kind of color polyester transition silk of the present invention line, comprise sandwich layer and cortex, described sandwich layer is toning transition silk and the colored twine thereof of original liquid coloring terylene spinning process, cortex is the low melting point polypropylene filament, and described cortex is outside described sandwich layer and intersects the silk thread that the looping shape is arranged in parallel sandwich layer and be bound in together to form mixed fine collection cable loom.The present invention adopts a kind of method of physics deep processing, the ingenious many kinds of small lot that are particularly suitable for hand-made carpet establishment usefulness that are processed into of toning transition silk and twine thereof of original liquid coloring terylene spinning process are tied up the how different colorful weaving thread of cladded type, both can turn waste into wealth, enriched again the variety design of hand-made carpet weaving thread, one of the recycling economy of the discarded chemical fiber wire comprehensive utilization of genus and ecological, environmental protective deep process technology approach.
As preferably, described cortex is colourless or with the low melting point polypropylene filament of colour system.
As preferably, described sandwich layer adopts the colored silk thread of the DTY of different fineness or the colored silk thread of FDY, and its linear structure is network yarn or twine.Wherein, the plying lines are done thick, good springiness, and the effect of playing whole silk thread skeleton makes carpet hand woven line that the body bone be arranged; The synnema bars such as network yarn, DTY, FDY are done thin, and fiber softening makes the thick sense of carpet hand woven line comfortable.
Carpet hand woven line comprises that also sandwich layer adopts FDY and DTY silk and the twine thereof of different fineness and section morphology, after the cortex intersection is tied up the coating heat-shaping, be collected at greatly the centre of whole silk thread owing to a thick FDY percent thermal shrinkage, thin dawn DTY silk thread percent thermal shrinkage is little and the extruding flexing arches upward in the periphery of whole silk thread, forms the skin-core structure of " an iron hand in a velvet glove ".Carpet hand woven line comprises that also sandwich layer adopts the silk thread boundling of different color (form and aspect and purity) and line style (synnema and twine thereof), after the cortex intersection is tied up the coating heat-shaping, form the colorful coating weaving thread of tying up, form double helix microgroove appearance style.The mutual fusion that diffuse after surface reflection and the refraction, its whole silk thread color plentiful simple and honest, gloss is naturally pleasing.
The manufacture method of the colorful carpet hand woven of a kind of color polyester transition silk line, it is characterized in that described method comprises: the fiber wire of sandwich layer is controlled by program control tensioner, move back solution out Deng the linear speed traction from sandwich layer silk thread bobbin, and pass twice cortex silk thread bobbin and hollow ingot; Forward and backward twice cortex tie up covering filament respectively from cortex silk thread bobbin and hollow ingot move back solution out separately, rotation twisting through cortex silk thread bobbin, the covering filament intersection of tying up of twice cortex is tied up the sandwich layer fiber surface, so be wound on the take-up package, form the mixed fine collection cable loom of tying up coating.
As preferably, described cortex silk thread bobbin and hollow ingot are done positive reverse lay to twisting respectively by behind the variable gearing, realize that forward and backward twice cortex ties up covering filament the intersection of sandwich layer fiber wire is coated.
As preferably, described cortex low melting point polypropylene filament from cortex silk thread bobbin and hollow ingot move back solution get off cross-shaped be wrapped in described sandwich layer fiber surface after, also after infrared emanation or hot air heating apparatus heat appropriate melting, cool off, be bound in integrally formed stable mixed fine bundle structure thereby the core silk thread that sandwich layer is arranged in parallel is bonding.Being conducive to so the whole silk thread of hand woven process is unlikely to tangle because of the loose flower of silk thread tip untwisting disintegration out of control.
Therefore, the present invention forms layer intersection by the silk thread that adopts different color, fineness, line style and heat-shrinkable and ties up the mixed fine structure of coating core-skin, thereby can have multiple different pattern and different-style, has elasticity body bone and soft characteristic concurrently; In addition, coat by cooling adopt the study course of low melting point polypropylene filament to tie up appropriate melting at cortex after, form stable mixed fine bundle structure, be conducive to the whole silk thread of hand woven process and be unlikely to tangle because of the loose flower of silk thread tip untwisting disintegration out of control.
Description of drawings
Accompanying drawing 1 is a kind of structural representation of the present invention;
Accompanying drawing 2 be manufacturing equipment of the present invention a kind of structural representation.
Parts, position and numbering among the figure: sandwich layer 1, cortex 2, colorful weaving thread 3, sandwich layer silk thread bobbin 4, program control tensioner 5, conducting wire pole 6, sandwich layer silk thread buncher 7, cortex silk thread bobbin and hollow ingot 8, change-speed gearing 9, heating system 10, cooling quench machine 11, batch groove drum 12, take-up package 13, power transmission shaft 14, worm and gear 15, variable-frequency motor 16, silk thread buncher 17.
The specific embodiment
Below by embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.
Embodiment 1: the colorful carpet hand woven of a kind of color polyester transition silk line of this example, the carpet style requires to be the tufting that becomes mildewed.Such as Fig. 1, comprise sandwich layer 1 and cortex 2, sandwich layer is toning transition silk and the colored twine thereof of original liquid coloring terylene spinning process, be 6-8 root (111-333) dtex * double-colored twine of 2 toning transition silks, cortex is the low melting point polypropylene filament, and cortex is outside sandwich layer and intersects the silk thread that the looping shape is arranged in parallel sandwich layer and be bound in together to form mixed fine collection cable loom 3.Cortex is colourless or with the low melting point polypropylene filament of colour system.
Manufacturing equipment of the present invention as shown in Figure 2, a plurality of sandwich layer silk thread bobbins 4 are arranged, the silk thread of each sandwich layer silk thread bobbin moves back Xie Chudou and is provided with a program control tensioner 5, the silk thread exit of program control tensioner is provided with conducting wire pole 6, sandwich layer silk thread buncher 7, the direction of advance of silk thread is provided with two cover cortex silk thread bobbin and hollow ingots 8, every cover cortex silk thread bobbin and hollow ingot are all driven by change-speed gearing 9, and change-speed gearing connects variable-frequency motor 16 by power transmission shaft 14, worm and gear 15.The silk thread exit of cortex silk thread bobbin and hollow ingot is provided with heating system 10, cooling quench machine 11, silk thread batches on groove drum 12, the take-up package 13 around twisting in successively at last.The silk thread import department of cortex silk thread bobbin and hollow ingot, heating system is respectively equipped with a silk thread buncher 17.
The manufacture method of the colorful carpet hand woven of a kind of color polyester transition silk line, the steps include: that the silk thread of sandwich layer 1 is respectively by moving back solution out on the sandwich layer silk thread bobbin 4, enter the ingot heart of cortex silk thread bobbin and hollow ingot 8 through program control tensioner 5, conducting wire pole 6, sandwich layer silk thread buncher 7, under the traction of batching groove drum 12, take-up package 13, from cortex silk thread bobbin and hollow ingot 8, pass.The silk thread of cortex 2 also moves back solution out from cortex silk thread bobbin surface under the traction of take-up package 13, under the effect of silk thread buncher 17 with the silk thread of sandwich layer 1 and close.Cortex silk thread bobbin and hollow ingot 8 are made the reverse High Rotation Speed of constant speed under change-speed gearing 9 transmissions, the silk thread that makes cortex 2 intersects looping on the surface of sandwich layer 1 silk thread bundle with the positive reverse lay of certain twist, realizes that cortex 2 silk threads coat tying up of sandwich layer 1 silk thread bundle to make it mixed fine boundling and become one.Then sandwich layer 1 occurs appropriate melt bonded after infrared heating system 10 and 11 effects of cooling quench machine with cortex 2, the final colorful carpet hand woven of the color polyester transition silk line that forms, and under the transmission of groove drum batching apparatus and guiding, be wound on the take-up package 13.
Embodiment 2: the colorful carpet hand woven of a kind of color polyester transition silk line of this example, carpet style require to be the undercoat velveteen.The silk thread of sandwich layer adds the monochromatic DTY toning of 6-8 root (111-333) dtex odd-shaped cross section transition silk for making the monochromatic FDY toning of 4-6 root (111-333) dtex circular cross-section transition silk.
All the other are with embodiment 1.
The above only is specific embodiments of the invention, but architectural feature of the present invention is not limited to this, and any those skilled in the art is in the field of the invention, and the variation of doing or modification all are encompassed among the claim of the present invention.
Claims (6)
1. the colorful carpet hand woven of color polyester transition silk line, comprise sandwich layer (1) and cortex (2), it is characterized in that described sandwich layer (1) is toning transition silk and the colored twine thereof of original liquid coloring terylene spinning process, cortex (2) is the low melting point polypropylene filament, and described cortex is outside described sandwich layer and intersects the silk thread that the looping shape is arranged in parallel sandwich layer and be bound in together to form mixed fine collection cable loom (3).
2. the colorful carpet hand woven of a kind of color polyester transition silk according to claim 1 line is characterized in that described cortex (2) is for colourless or with the low melting point polypropylene filament of colour system.
3. the colorful carpet hand woven of a kind of color polyester transition silk according to claim 1 line is characterized in that described sandwich layer (1) adopts the colored silk thread of DTY or the colored silk thread of FDY of different fineness, and its linear structure is network yarn or twine.
4. the manufacture method of the colorful carpet hand woven of a kind of color polyester transition silk according to claim 1 line, it is characterized in that described method comprises: the fiber wire of sandwich layer (1) is controlled by program control tensioner, move back solution out Deng the linear speed traction from sandwich layer silk thread bobbin, and pass twice cortex silk thread bobbin and hollow ingot; Forward and backward twice cortex (2) tie up covering filament respectively from cortex silk thread bobbin and hollow ingot move back solution out separately, rotation twisting through cortex silk thread bobbin, the covering filament intersection of tying up of twice cortex (2) is tied up the sandwich layer fiber surface, so be wound on the take-up package, the mixed fine collection cable loom (3) of coating is tied up in formation, the colorful carpet hand woven of color polyester transition silk line.
5. the manufacture method of the colorful carpet hand woven of a kind of color polyester transition silk according to claim 4 line, it is characterized in that described cortex silk thread bobbin and hollow ingot are respectively by behind the variable gearing, do positive reverse lay to twisting, realize that forward and backward twice cortex ties up covering filament the intersection of sandwich layer fiber wire is coated.
6. the manufacture method of the colorful carpet hand woven of a kind of color polyester transition silk according to claim 4 line, it is characterized in that described cortex (2) low melting point polypropylene filament from cortex silk thread bobbin and hollow ingot move back solution get off cross-shaped be wrapped in described sandwich layer (1) fiber surface after, also cool off after infrared emanation or hot air heating apparatus heat appropriate melting, the core silk thread that sandwich layer is arranged in parallel is bonding to be bound in integrally formed stable mixed fine bundle structure.
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| CN201210350183.0A CN102888688B (en) | 2012-09-20 | 2012-09-20 | A kind of color polyester transition silk colorful carpet hand woven line and manufacture method thereof |
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| CN201210350183.0A CN102888688B (en) | 2012-09-20 | 2012-09-20 | A kind of color polyester transition silk colorful carpet hand woven line and manufacture method thereof |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103572446A (en) * | 2013-11-06 | 2014-02-12 | 武汉纺织大学 | Manufacturing method for core-spun sewing threads with air textured yarns as core yarns |
| CN103572447A (en) * | 2013-11-06 | 2014-02-12 | 武汉纺织大学 | Manufacturing method of compound core-spun sewing threads |
| CN105463652A (en) * | 2016-01-26 | 2016-04-06 | 江苏优越纺织科技有限公司 | Recycled polyester chenille yarn, manufacturing method thereof and method for manufacturing recycled polyester chenille yarn blanket |
| CN105568529A (en) * | 2014-10-10 | 2016-05-11 | 上海题桥纺织染纱有限公司 | High-count high-density singeing alkali-resisting mercerizing elastic knitted fabric and production method thereof |
| CN105926104A (en) * | 2016-06-20 | 2016-09-07 | 常州科旭纺织有限公司 | Yarn with comfortable hand feel and excellent cutting prevention property, method for producing yarn and application thereof |
| CN107119363A (en) * | 2017-05-08 | 2017-09-01 | 东华大学 | A kind of rock-steady structure auxetic composite yarn and its preparation facilities, method and purposes |
| CN108728967A (en) * | 2018-07-05 | 2018-11-02 | 嘉兴学院 | Looping structure flax, polyester filament section coloured silk composite yarn processing method and composite yarn |
| CN109137187A (en) * | 2018-09-28 | 2019-01-04 | 绍兴文理学院 | Processing method based on the high-strength wearable air-jet eddy-current spinning yarn that can heat vortex tube |
| CN111926431A (en) * | 2020-08-14 | 2020-11-13 | 河北新大东纺织有限公司 | Color spun yarn with controllable color and style |
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| EP0551787B1 (en) * | 1992-01-16 | 1996-03-27 | Emile Tardy S.A. | Machine for producing wrap yarns |
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| EP0551787B1 (en) * | 1992-01-16 | 1996-03-27 | Emile Tardy S.A. | Machine for producing wrap yarns |
Non-Patent Citations (1)
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| 邵申梅: "用DREF-2型摩擦纺工艺纺制用于地毯第二层底布的丙纶纱", 《纺织技术》, no. 7, 31 December 1986 (1986-12-31), pages 17 - 18 * |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103572446A (en) * | 2013-11-06 | 2014-02-12 | 武汉纺织大学 | Manufacturing method for core-spun sewing threads with air textured yarns as core yarns |
| CN103572447A (en) * | 2013-11-06 | 2014-02-12 | 武汉纺织大学 | Manufacturing method of compound core-spun sewing threads |
| CN103572447B (en) * | 2013-11-06 | 2016-06-08 | 武汉纺织大学 | A kind of manufacture method of compound core-spun sewing thread |
| CN105568529A (en) * | 2014-10-10 | 2016-05-11 | 上海题桥纺织染纱有限公司 | High-count high-density singeing alkali-resisting mercerizing elastic knitted fabric and production method thereof |
| CN105463652A (en) * | 2016-01-26 | 2016-04-06 | 江苏优越纺织科技有限公司 | Recycled polyester chenille yarn, manufacturing method thereof and method for manufacturing recycled polyester chenille yarn blanket |
| CN105926104A (en) * | 2016-06-20 | 2016-09-07 | 常州科旭纺织有限公司 | Yarn with comfortable hand feel and excellent cutting prevention property, method for producing yarn and application thereof |
| CN105926104B (en) * | 2016-06-20 | 2019-07-30 | 常州科旭纺织有限公司 | The high cutting-resisting yarn and its production method of comfortable feel and application |
| CN107119363A (en) * | 2017-05-08 | 2017-09-01 | 东华大学 | A kind of rock-steady structure auxetic composite yarn and its preparation facilities, method and purposes |
| CN107119363B (en) * | 2017-05-08 | 2019-02-26 | 东华大学 | A kind of rock-steady structure auxetic composite yarn and its preparation facilities, method and purposes |
| CN108728967A (en) * | 2018-07-05 | 2018-11-02 | 嘉兴学院 | Looping structure flax, polyester filament section coloured silk composite yarn processing method and composite yarn |
| CN109137187A (en) * | 2018-09-28 | 2019-01-04 | 绍兴文理学院 | Processing method based on the high-strength wearable air-jet eddy-current spinning yarn that can heat vortex tube |
| CN111926431A (en) * | 2020-08-14 | 2020-11-13 | 河北新大东纺织有限公司 | Color spun yarn with controllable color and style |
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| CN102888688B (en) | 2015-07-29 |
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