CN102887119B - Clearance control pad, clearance control system and clearance control process - Google Patents
Clearance control pad, clearance control system and clearance control process Download PDFInfo
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- CN102887119B CN102887119B CN201110203084.5A CN201110203084A CN102887119B CN 102887119 B CN102887119 B CN 102887119B CN 201110203084 A CN201110203084 A CN 201110203084A CN 102887119 B CN102887119 B CN 102887119B
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- clearance control
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- sheet
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Abstract
The invention provides a clearance control pad, a clearance control system and a clearance control process which are used for solving the problem of part abrasion and service life shortening caused by zero clearance or interference when two parts having a clearance requirement are arranged in the prior art. The clearance control pad comprises a lamellate fixing component and a clearance control component, wherein the clearance control component comprises a plurality of lamellate clearance control slices with elasticity, the first end of each clearance control slice is connected with a first side surface of the fixing component, and a certain clearance is reserved between every two clearance control slices after connecting. Because the plurality of clearance control slices with elasticity are used as the clearance control component of the clearance control pad, when two parts having a clearance requirement are arranged, the clearance control slices can be arranged between the surfaces of the two parts having the clearance requirement to reduce noise and avoid the abrasion and the electrochemical corrosion of the parts so as to prolong the service life of the parts.
Description
Technical field
The present invention relates to automotive parts attachment technique field, particularly relate to a kind of clearance control pad, clearance control system and clearance control technique.
Background technology
Becoming more meticulous of automobile appearance design becomes a kind of trend, therefore needs the gap between automotive parts more and more less.But automobile is as the product of Mass production, and all auto parts and components of production all exist certain size fluctuation, and the scope of this size fluctuation is decided by concrete manufacturing process.
But, but there are two automotive partss of assemblage gap requirement, due to its size fluctuation, cause when the installation of reality, the gap smaller between two parts, or vanishing gap, even produce between two parts and interfere.
Be Zero clearance or produce when interfering between two automotive partss, not only can cause the defect on automobile appearance, during the assembling of two automotive partss, also due to the collision of automotive parts in the process of installing, damage may be caused on automotive parts surface; In addition, when after two automotive parts assemblings, owing to being Zero clearance between two parts, or produce and interfere, friction can be produced between two parts and form noise, and can wearing parts, when these two parts be electroplated component and metal parts time, also can bring the problem of electrochemical corrosion because of the contact of two parts, thus affect the life-span of part.
Summary of the invention
The invention provides a kind of clearance control pad, clearance control system and clearance control technique, there is the part of clearance requirement when mounted in order to solve in prior art two, because the problem of the parts depreciation that causes of Zero clearance or interference and the lost of life.
The invention provides a kind of clearance control pad, described clearance control pad comprises: fixed parts and clearance control parts;
Described fixed parts is sheet;
Described clearance control parts comprise multiple sheet and have elastomeric clearance control sheet, and the first end of each clearance control sheet is connected to the first side of described fixed parts, there is certain gap between every two the clearance control sheets after connection.
Preferably, described fixed parts comprises the little rectangle of multiple interconnective sheets, forms curved surface after the little rectangle of the plurality of sheet connects.
Preferably, described fixed parts also comprises: the knock hole that the installation site of this clearance control pad on other parts is controlled.
Preferably, described clearance control is paid somebody's debt and expected repayment later and is comprised: be connected to the link between described fixed parts and clearance control parts, and described link is certain angle after being connected with described fixed parts;
Described link is sheet;
One end of described link is connected with the first side of described fixed parts, and the other end of described link is connected with the first end of each clearance control sheet.
Preferably, described link comprises the little rectangle of multiple interconnective sheets;
Be certain angle along the first side of this fixed parts and this fixed parts after the little rectangle of the plurality of sheet connects.
Described clearance control sheet is rectangle, parallelogram or trapezoidal.
The width of described each clearance control sheet is not less than 5mm.
Described clearance control pad adopts TPE material.
The invention provides a kind of clearance control system comprising above-mentioned clearance control pad, this clearance control system also comprises: the first part and the second part that there is clearance requirement;
Wherein, the fixed parts of described clearance control pad is connected on described first part;
The clearance control parts of described clearance control pad exist between the correspondence surface of clearance requirement at described first part and the second part;
The thickness of each clearance control sheet is less than the clearance requirement on described first part and this correspondence surface of the second part.
Preferably, described fixed parts is connected on described first part by Acrylic Foam Tape, and the knock hole on described fixed parts is connected with the respective protrusions on described first part.
Preferably, the large 0.5mm of height more described fixed parts thickness of described projection, or the contact height between described projection and described knock hole is not less than 2mm.
The invention provides a kind of clearance control technique comprising above-mentioned clearance control pad, described clearance control technique comprises:
First part is installed;
The fixed parts of described clearance control pad is connected on described first part, and after connecting, the first surface of described clearance control parts is fitted with the corresponding surface that described first part exists clearance requirement;
Second part is installed, and there is the correspondence surface of clearance requirement in rear described second part of installation and second of described clearance control parts fits.
Preferably, the fixed parts of described clearance control pad is connected on described first part, comprises:
Cohere characteristic according to fixed parts connection location described on the first part, judge whether to use activator at this connection location;
When judging to use activator at this connection location, connecting in this position and using activator, adopting Acrylic Foam Tape that described fixed parts is connected to described connection location afterwards,
Otherwise, adopt Acrylic Foam Tape that this fixed parts is connected to described connection location.
The invention provides a kind of clearance control pad, clearance control system and clearance control technique, this clearance control pad comprises: the fixed parts of sheet and clearance control parts, these clearance control parts comprise multiple sheet and have elastomeric clearance control sheet, the first end of each clearance control sheet is connected with the first side of this fixed parts, there is certain gap after connecting between every two clearance control sheets.Clearance control parts due to this clearance control pad in the present invention are multiplely have elastomeric clearance control sheet, therefore when two parts that there is clearance requirement are installed, this clearance control sheet can be arranged on two parts exists between the surface of clearance requirement, noise-decreasing, avoid wearing and tearing between part and electrochemical corrosion, thus the life-span of part can be extended.
Accompanying drawing explanation
Fig. 1 is the block diagram of this clearance control pad provided by the invention;
Fig. 2 is the front elevation of this clearance control pad provided by the invention;
Fig. 3 is the lateral plan of this clearance control pad provided by the invention;
Fig. 4 is the cutaway view in this clearance control pad A-A direction in Fig. 1;
Fig. 5 is the structural representation of this clearance control system provided by the invention;
Fig. 6 is the birds-eye view after the knock hole of clearance control pad and male cooperation;
Fig. 7 is the cutaway view in the D-D direction after the knock hole of this clearance control pad in Fig. 6 and male cooperation;
Structural representation when Fig. 8 is the cooperation of the first part, clearance control pad and the second part.
Detailed description of the invention
In order to avoid the parts depreciation that the Zero clearance between part or interference cause, extend the life-span of part, provide a kind of clearance control pad, clearance control system and clearance control technique.
Below in conjunction with Figure of description, the present invention is described in detail.
Fig. 1 is the block diagram of this clearance control pad in the present invention, and Fig. 2 is the front elevation of this clearance control pad provided by the invention, and Fig. 3 is the lateral plan of this clearance control pad provided by the invention, and this clearance control pad comprises fixed parts 11 and clearance control parts 12;
Described fixed parts 11 is sheet, and concrete this fixed parts 11 is in the drawings sheet rectangle.And can be connected in the profile of various structures to make this fixed parts 11 in the present invention, this fixed parts 11 can be made up of the little rectangle of multiple sheet, the size of the little rectangle of each sheet can be the same or different, as this fixed parts 11 in Fig. 2 is made up of 5 little rectangles of sheet.And the little rectangle of multiple sheet is when connecting and composing fixed parts, it can form curved surface after connecting, as shown in Figure 3.
Described clearance control parts 12 comprise multiple sheet and have elastomeric clearance control sheet 121, and the first end of each clearance control sheet 121 is connected to the first side of described fixed parts 11, there is certain gap between every two the clearance control sheets 121 after connection.
In the present invention, certain gap is set between every two clearance control sheets, is in order to avoid producing fold when this clearance control sheet is arranged between two piece surfaces that there is clearance requirement, affecting the result of use of part, and is also in order to avoid waste.Therefore the gap between every two clearance control sheets is greater than zero, and simultaneously in order to ensure the effect of clearance control, the distance between every two clearance control sheets is not more than 100mm.
Concrete in order to ensure there are enough area of contact between clearance control sheet and part, the cross-sectional plane of this clearance control sheet can be rectangle, parallelogram in the present invention, or also can be less trapezoidal of upper bottom difference.And in order to ensure the intensity of clearance control sheet, the width of this clearance control sheet is not less than 5mm, its thickness is not less than 3mm.
In addition, because clearance control pad is to ensure clearance requirement between two parts, therefore the thickness of clearance control parts is less than the clearance requirement between the corresponding mounting surface of two parts, and namely the thickness of each clearance control sheet is less than the clearance requirement between the corresponding mounting surface of two parts.
This clearance control pad is when controlling the gap between part, be connected on part by fixed parts, in order to ensure that clearance control pad can play the effect of good clearance control, the fixed parts 11 of this clearance control pad in the present invention also comprises: the knock hole 111 that the installation site of this clearance control pad on other parts is controlled.Configured with corresponding on part by knock hole, the location of clearance control pad, installation can be realized.
When this clearance control pad is used for the clearance control between more smooth part, after fixed parts is connected with clearance control parts, fixed parts and clearance control parts can in one plane, otherwise fixed parts and clearance control parts can not be in one plane.When this fixed parts and clearance control parts not in one plane time, described clearance control is paid somebody's debt and expected repayment later and is comprised: be connected to the link 13 between described fixed parts 11 and clearance control parts 12.
This link 13 is sheet, and this concrete link 13 is sheet rectangle, and this link 13 also can be made up of the little rectangle of multiple sheet, after connection along the first side of fixed parts and the first side of this fixed parts in a certain angle.
One end of described link 13 is connected with the first side of described fixed parts 11, and the other end of described link 13 is connected with the first end of each clearance control sheet 121.
Fig. 4 is the cutaway view in this clearance control pad A-A direction in Fig. 1, in certain angle after this link 13 is connected with fixed parts 11, and link 13 is also in certain angle after being connected with clearance control parts 12, and these two angles can be identical, also can be different.
The elastomeric material that clearance control pad in these clearance control parts adopts can be transparent elastic material, such as thermoplastic elastomer (Thermoplastic Elastomer, TPE), or non-transparent material ethylene propylene diene rubber (Ethylene-Propylene-Diene Monomer, EPDM).The fixed parts of this clearance control pad, link and clearance control parts can adopt integrated injection molding mode shaping in the present invention, therefore in the present invention when carrying out clearance control in order to keep this clearance control pad attractive in appearance that TPE can be adopted to make, otherwise, non-transparent material EPDM can also be used to make.
In order to the gap between realizing part controls, the invention provides a kind of clearance control system, Fig. 5 is the structural representation of this clearance control system provided by the invention, and this clearance control system comprises: clearance control pad 1, there is the first part 2 and the second part 3 of clearance requirement.
Wherein, the fixed parts of described clearance control pad 1 is connected on described first part 2.
The clearance control parts of described clearance control pad 1 exist between the correspondence surface of clearance requirement at described first part 2 and the second part 3.
The thickness of each clearance control sheet is less than the clearance requirement on described first part 2 and this correspondence surface of the second part 3.
The fixed parts of concrete clearance control pad is within the system connected on the first part by Acrylic Foam Tape.And when this fixed parts comprises knock hole, at the correspondence position of this first part, can projection be set, the knock hole of this fixed parts is connected with the projection on the first part, is connected with the first part by the fixed parts of Acrylic Foam Tape clearance control pad afterwards.Projection on first part can be and the first part integrated injection molding, stamping forming, also can for be connected on the first part by other means.
When this clearance control pad adopts TPE material or EPDM material, because this fixed parts has certain elasticity, the twisting that therefore this fixed parts can be a small amount of, as shown in Figure 5, thus meets the requirement of the first any shape in part connection profile place.
Be connected to by the fixed parts of clearance control pad after on the first part, in order to control the gap between the first part and the second part, the clearance control parts of this clearance control pad exist at the first part and the second part between the correspondence surface of clearance requirement.
Specifically as shown in Figure 5, the fixed parts of this clearance control pad is connected to by Acrylic Foam Tape 14 in the corresponding profile of the first part 2, wherein the corresponding profile of the first part is generally positioned at border or the step place of the first part, can play certain positioning action to being connected and fixed parts.Clearance requirement is there is between the surface 21 of the first part 2 and the surface 31 of the second part 3, therefore, after in the corresponding profile fixed parts of this clearance control pad being connected to the first part 2, the clearance control parts of clearance control pad are between the surface 21 and the surface 31 of the second part of the first part.Because clearance control parts have elasticity, the minimum clearance that therefore can control between the surface 21 of the first part and the surface 31 of the second part is not less than the thickness of clearance control parts.
And when the fixed parts of clearance control pad is connected on the first part, this first part also comprises projection, by protruding coordinating with knock hole on fixed parts, further this fixed parts is connected to corresponding position, to ensure that the clearance control parts of clearance control pad are between the surface 21 and the surface 31 of the second part of the first part.Concrete can directly the knock hole of clearance control pad to be enclosed within the projection of the first part when mounted, and this projection be connected with knock hole afterwards between gapless.
The position of the projection on this first part is determined according to the size of clearance control pad, and this projection is positioned at the smooth region of the first piece surface.This projection, in order to coordinate with knock hole, can form for polygon that is cylindrical or that comprise main circular feature.Birds-eye view after the knock hole of this clearance control pad as shown in Figure 6 and male cooperation, Fig. 7 is the cutaway view in the D-D direction after the knock hole of this clearance control pad in Fig. 6 and male cooperation, the cross-sectional plane of protruding 22 is criss-cross, and its profile is circular, be the polygon comprising main circular feature, the outside of this projection 22 coordinates with the inside face of knock hole 111.
In order to ensure the intensity that projection is connected with knock hole in clearance control pad and reliability, the diameter d of this projection 22 can be 3mm ~ 5mm in the present invention, the height h of this projection and the diff-H of knock hole place fixed parts are about 0.5mm, or the contact height on this height between this projection and knock hole is not less than 2mm.
This first part and the second part can be the part of any material in the present invention, such as one of the first part and the second part or be all Plastic Parts, the first part and the second part one of them or be all sheet metal component etc.
In order to meet the clearance requirement between part, the invention provides a kind of clearance control technique, this clearance control technique comprises the following steps:
First part 2 is installed.
The fixed parts of described clearance control pad 1 is connected on described first part 2, and after connecting, the first surface of described clearance control parts is fitted with the corresponding surface that described first part 2 exists clearance requirement.
Second part 3 is installed, and there is the correspondence surface of clearance requirement in rear described second part 3 of installation and second of described clearance control parts fits.
Fig. 8 is the first part, structural representation when clearance control pad and the second part coordinate, during gap between control first part and the second part, first first part is installed, first part is fixed on body structure, the fixed parts of this clearance control pad is connected on the first part by Acrylic Foam Tape, and the first surface of these clearance control parts is fitted with the corresponding surface that there is clearance requirement that this first part exists clearance requirement after connecting, afterwards the second part is fixed on vehicle body, after second part is installed, there is the correspondence surface of clearance requirement and fit with second of these clearance control parts in this second part.
Due to the first part and the second part when mounted, the urgent screw of the installation directly acting on clearance control pad is there is not between two parts, if the fluctuation therefore in the size of part own, or mounting process fluctuates, when gap smaller between rear part is installed, because the clearance control sheet of this clearance control pad is between two parts, this clearance control sheet has after elasticity is subject to the extruding of part, can ensure that the gap now between part is not less than the thickness of clearance control sheet.
In addition, in the present invention, when being connected on the first part by the fixed parts of clearance control pad, cohering characteristic according to fixed parts connection location described on the first part, judging whether to use activator at this connection location;
When judging to use activator at this connection location, using activator at this connection location, adopting Acrylic Foam Tape that described fixed parts is connected to described connection location afterwards,
Otherwise, adopt Acrylic Foam Tape that this fixed parts is connected to described connection location.
Concrete, when this fixed parts connection location is engineering plastics, need to re-use Acrylic Foam Tape after this connection location uses activator, such as when this connection location is polypropylene (PP) material, need to use at this connection location the activator that the trade mark is 3M 4298UV, when this connection location is acrylonitrile-butadiene-styrene copolymer (ABS) material, need to use at this connection location the activator that the trade mark is St Gobain2301A, when this connection location scribbles paint, then can double faced adhesive tape be directly used to connect, when this connection location chromium plating, also can Acrylic Foam Tape be directly used to connect.
The invention provides a kind of clearance control pad, clearance control system and clearance control technique, this clearance control pad comprises: the fixed parts of sheet and clearance control parts, these clearance control parts comprise multiple sheet and have elastomeric clearance control sheet, the first end of each clearance control sheet is connected with the first side of this fixed parts, there is certain gap after connecting between every two clearance control sheets.Clearance control parts due to this clearance control pad in the present invention are multiplely have elastomeric clearance control sheet, therefore when two parts that there is clearance requirement are installed, this clearance control sheet can be arranged on two parts exists between the surface of clearance requirement, noise-decreasing, avoid wearing and tearing between part and electrochemical corrosion, thus the life-span of part can be extended.
Obviously, those skilled in the art can carry out various change and modification to the present invention and not depart from the spirit and scope of the present invention.Like this, if these amendments of the present invention and modification belong within the scope of the claims in the present invention and equivalent technologies thereof, then the present invention is also intended to comprise these change and modification.
Claims (12)
1. a clearance control pad, is characterized in that, described clearance control pad comprises: fixed parts and clearance control parts;
Described fixed parts is sheet;
Described clearance control parts comprise multiple sheet and have elastomeric clearance control sheet, and the first end of each clearance control sheet is connected to the first side of described fixed parts, there is certain gap between every two the clearance control sheets after connection;
Described clearance control is paid somebody's debt and expected repayment later and is comprised: be connected to the link between described fixed parts and clearance control parts, and described link is certain angle after being connected with described fixed parts;
Described link is sheet;
One end of described link is connected with the first side of described fixed parts, and the other end of described link is connected with the first end of each clearance control sheet.
2. clearance control pad as claimed in claim 1, it is characterized in that, described fixed parts comprises the little rectangle of multiple interconnective sheets, forms curved surface after the little rectangle of the plurality of sheet connects.
3. clearance control pad as claimed in claim 1, is characterized in that, described fixed parts also comprises: the knock hole controlled the installation site of this clearance control pad on other parts.
4. clearance control pad as claimed in claim 1, it is characterized in that, described link comprises the little rectangle of multiple interconnective sheets;
After the little rectangle of the plurality of sheet connects along the first side of this fixed parts and this fixed parts in a certain angle.
5. clearance control pad as claimed in claim 1, it is characterized in that, described clearance control sheet is rectangle, parallelogram or trapezoidal.
6. clearance control pad as claimed in claim 1, it is characterized in that, the width of described each clearance control sheet is not less than 5mm.
7. clearance control pad as claimed in claim 1, is characterized in that, described clearance control pad adopts TPE material.
8. comprise a clearance control system for the described clearance control pad of one of the claims 1 ~ 7, it is characterized in that, this clearance control system also comprises: the first part and the second part that there is clearance requirement;
Wherein, the fixed parts of described clearance control pad is connected on described first part;
The clearance control parts of described clearance control pad exist between the correspondence surface of clearance requirement at described first part and the second part;
The thickness of each clearance control sheet is less than the clearance requirement on described first part and this correspondence surface of the second part;
Described clearance control is paid somebody's debt and expected repayment later and is comprised: be connected to the link between described fixed parts and clearance control parts, and described link is certain angle after being connected with described fixed parts;
Described link is sheet;
One end of described link is connected with the first side of described fixed parts, and the other end of described link is connected with the first end of each clearance control sheet.
9. clearance control system as claimed in claim 8, it is characterized in that, described fixed parts is connected on described first part by Acrylic Foam Tape, and the knock hole on described fixed parts is connected with the respective protrusions on described first part.
10. clearance control system as claimed in claim 9, it is characterized in that, the large 0.5mm of height more described fixed parts thickness of described projection, or the contact height between described projection and described knock hole is not less than 2mm.
11. 1 kinds of clearance control techniques comprising the described clearance control pad of one of the claims 1 ~ 7, it is characterized in that, described clearance control technique comprises:
First part is installed;
The fixed parts of described clearance control pad is connected on described first part, and after connecting, the first surface of described clearance control parts is fitted with the corresponding surface that described first part exists clearance requirement; Described clearance control is paid somebody's debt and expected repayment later and is comprised: be connected to the link between described fixed parts and clearance control parts, and described link is certain angle after being connected with described fixed parts;
Described link is sheet;
One end of described link is connected with the first side of described fixed parts, and the other end of described link is connected with the first end of each clearance control sheet;
Second part is installed, and there is the correspondence surface of clearance requirement in rear described second part of installation and second of described clearance control parts fits.
12. clearance control techniques as claimed in claim 11, is characterized in that, be connected on described first part by the fixed parts of described clearance control pad, comprise:
Cohere characteristic according to fixed parts connection location described on the first part, judge whether to use activator at this connection location;
When judging to use activator at this connection location, using activator at this connection location, adopting Acrylic Foam Tape that described fixed parts is connected to described connection location afterwards,
Otherwise, adopt Acrylic Foam Tape that this fixed parts is connected to described connection location.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110203084.5A CN102887119B (en) | 2011-07-20 | 2011-07-20 | Clearance control pad, clearance control system and clearance control process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110203084.5A CN102887119B (en) | 2011-07-20 | 2011-07-20 | Clearance control pad, clearance control system and clearance control process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102887119A CN102887119A (en) | 2013-01-23 |
| CN102887119B true CN102887119B (en) | 2015-05-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110203084.5A Expired - Fee Related CN102887119B (en) | 2011-07-20 | 2011-07-20 | Clearance control pad, clearance control system and clearance control process |
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| CN (1) | CN102887119B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110039215B (en) * | 2019-05-27 | 2021-03-30 | 中国核动力研究设计院 | Preparation method and welding structure of precision gap sample |
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| CN1072335C (en) * | 1994-02-16 | 2001-10-03 | 内山工业股份有限公司 | Bearing sealing device and method of manufacture thereof |
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| JP2006192977A (en) * | 2005-01-11 | 2006-07-27 | Nissan Motor Co Ltd | Mounting structure of roof molding |
| CN101445081A (en) * | 2008-09-02 | 2009-06-03 | 上汽通用五菱汽车股份有限公司 | Ornament capable of adapting assembly space change in vehicle |
| CN201761336U (en) * | 2010-06-04 | 2011-03-16 | 重庆益弘工程塑料制品有限公司 | Lateral decoration strip assembly for automobile windshield |
| CN102108998A (en) * | 2009-12-25 | 2011-06-29 | 上海汽车集团股份有限公司 | Structure for fit installation among components |
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|---|---|---|---|---|
| CN1072335C (en) * | 1994-02-16 | 2001-10-03 | 内山工业股份有限公司 | Bearing sealing device and method of manufacture thereof |
| CN2419107Y (en) * | 2000-02-25 | 2001-02-14 | 祝开三 | Automotive silencing ornament |
| DE10355631A1 (en) * | 2003-11-28 | 2005-07-14 | Decoma (Germany) Gmbh | Element for a system used in motor vehicle construction for fixing paneling parts on body parts comprises a second component fixed in an opening in a second part while extensively closing the opening on engaging loading by a first component |
| JP2006192977A (en) * | 2005-01-11 | 2006-07-27 | Nissan Motor Co Ltd | Mounting structure of roof molding |
| CN101445081A (en) * | 2008-09-02 | 2009-06-03 | 上汽通用五菱汽车股份有限公司 | Ornament capable of adapting assembly space change in vehicle |
| CN102108998A (en) * | 2009-12-25 | 2011-06-29 | 上海汽车集团股份有限公司 | Structure for fit installation among components |
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| CN102887119A (en) | 2013-01-23 |
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Granted publication date: 20150520 |