Summary of the invention
Therefore, the object of the present invention is to provide method and the device of a kind of generation synthetic natural gas (Synthetic Natural Gas, SNG).
The present invention realizes by the following technical solutions.
The invention provides a kind of method of producing synthetic natural gas.See figures.1.and.2, described method comprises the steps:
A) unstripped gas (1) 1:(0.5 ~ 5 by volume after the first heat-exchange equipment (2) is warming up to 150 ~ 400 ℃): (0 ~ 0.5): (0 ~ 0.5) is divided into first strand of unstripped gas (4), second strand of unstripped gas (5), the 3rd strand of unstripped gas (6) and the 4th strand of unstripped gas (7);
B) the first strand of unstripped gas (4) in the step a) and the first steam (39) and first strand of circulation gas (27) being mixed to get temperature is the first gas mixture (8) of 250 ~ 400 ℃, the first gas mixture (8) passed in the first paragraph methanator (9) react, obtain temperature and be 450 ~ 750 ℃ first paragraph gas product (10), this first paragraph gas product (10) is through the second heat-exchange equipment (11,11 ') and the 3rd heat-exchange equipment (13,13 ') be cooled to 250 ~ 400 ℃ of first paragraph gas products (14) after obtaining lowering the temperature;
C) it is the second gas mixture (15) of 250 ~ 400 ℃ that the first paragraph gas product (14) after the cooling that step b) is obtained and described second strand of unstripped gas (5), the second steam (40), second strand of circulation gas (28) are mixed to get temperature, the second gas mixture (15) passed in the second segment methanator (16) react, obtain temperature and be 450 ~ 700 ℃ second segment gas product (17), this second segment gas product (17) is cooled to 200 ~ 400 ℃ of second segment gas products (19) after the cooling that obtains through the 4th heat-exchange equipment (18,18 ');
D) the second segment gas product (19) after the cooling that step c) is obtained is (0.3 ~ 5) by volume: 1 is divided into circulation gas (20) and second strand of second segment gas product (21), described circulation gas (20) is cooled to the circulation gas (25) of sending into after 100 ~ 350 ℃ after recycle compressor (24) supercharging obtains supercharging through the 5th heat-exchange equipment (22), circulation gas after the supercharging (25) is warmed up to 200 ~ 350 ℃ through the 5th heat-exchange equipment (22), and then with its by volume (0.5 ~ 1): (0 ~ 0.5) is divided into described first strand of circulation gas (27) and second strand of circulation gas (28);
E) it is 200 ~ 400 ℃ the 3rd gas mixture (29) that the second strand of second segment gas product (21) that step d) is obtained and described the 3rd strand of unstripped gas (6), the 3rd steam (41) are mixed to get temperature, the 3rd gas mixture (29) passed in the 3rd section methanator (30) react, obtain temperature and be 300 ~ 550 ℃ the 3rd section gas product (31), the three section gas product (32) of the 3rd section gas product (31) after the first heat-exchange equipment (2) is cooled to 60 ~ 350 ℃ of coolings that obtain;
F) it is 60 ~ 200 ℃ the 4th gas mixture (33) that the 3rd section gas product (32) after the cooling that step e) is obtained and described the 4th strand of unstripped gas (7), the 4th steam (42) are mixed to get temperature, described the 4th gas mixture (33) passes in the 4th section methanator (36) after the 6th heat-exchange equipment (34) is warming up to 200 ~ 350 ℃ and reacts, and obtains temperature and be 250 ~ 450 ℃ the 4th section gas product (37);
G) the 4th section gas product (37) that step f) is obtained gone forward side by side through the 6th heat-exchange equipment (34) cooling, and to obtain temperature after promoting the circulation of qi liquid separates be 20 ~ 80 ℃ gas product (38).
Preferably, the molar percentage of described unstripped gas (1) is composed as follows: carbon monoxide 5 ~ 50%, carbonic acid gas 0 ~ 30%, hydrogen 20 ~ 80%, methane 0 ~ 20%.
Preferably, in described step a), the volume ratio of first strand of unstripped gas (4), second strand of unstripped gas (5), the 3rd strand of unstripped gas (6) and the 4th strand of unstripped gas (7) that described unstripped gas (1) is divided into can be 1:(0.5 ~ 2): (0 ~ 0.3): (0 ~ 0.3).
Preferably, in described step d), the circulation gas (20) that described second segment gas product (19) is divided into and the volume ratio of second strand of second segment gas product (21) can be (0.3 ~ 3): 1.
Preferably, in described step d), first strand of circulation gas (27) that described circulation gas (20) is divided into and the volume ratio of second strand of circulation gas (28) can be (0.7 ~ 1): (0 ~ 0.3).
In a kind of preferred embodiment of the present invention, described method also comprises utilizes the methanation reaction heat release in the following manner: make the oiler feed (43 from the battery limit (BL), 43 ') enter drum (44,44 '), make from drum (44,44 ') the first oiler feed (45,45 ') enter the second heat-exchange equipment (11,11 ') or the 3rd heat-exchange equipment (13,13 ') produce the first saturation steam (46,46 ') of 3 ~ 10MPa, make from drum (44,44 ') the second oiler feed (47,47 ') enter the second saturation steam (48 that the 4th heat-exchange equipment (18,18 ') produces 3 ~ 10MPa, 48 '), from the 3rd saturation steam (49,49 ') of drum (44,44 ') through the 3rd heat-exchange equipment (13,13 ') or the second heat-exchange equipment (11,11 ') heat up, obtain temperature and be 300 ~ 550 ℃ superheated vapour (50,50 ').
In the above-mentioned mode of utilizing the methanation reaction heat release, when the first oiler feed (45,45 ') entered the second heat-exchange equipment (11,11 '), the 3rd saturation steam (49,49 ') heated up through the 3rd heat-exchange equipment (13,13 '); When the first oiler feed (45,45 ') entered the 3rd heat-exchange equipment (13,13 '), the 3rd saturation steam (49,49 ') heated up through the second heat-exchange equipment (11,11 ').
According to the method for production synthetic natural gas provided by the invention, the method is take coal or gasifying biomass product as raw material, the production synthetic natural gas, and the molar percentage that contains methane in the synthetic natural gas product of gained is more than 94%.
On the other hand, the present invention also provides the device that is used for above-mentioned production synthesis of natural gas method provided by the invention, and this device comprises:
Methanator comprises be used to the first paragraph methanator (9) that carries out methanation reaction, second segment methanator (16), the 3rd section methanator (30) and the 4th section methanator (36);
Heat-exchange equipment, comprise the first heat-exchange equipment (2), the second heat-exchange equipment (11 for heating and/or cooling gas, 11 '), the 3rd heat-exchange equipment (13,13 '), the 4th heat-exchange equipment (18,18 '), the 5th heat-exchange equipment (22) and the 6th heat-exchange equipment (34);
Recycle compressor comprises for the recycle compressor (24) with the circulation gas supercharging.
In the preferred embodiment of present device, described first paragraph methanator (9), second segment methanator (16), the 3rd section methanator (30) and the 4th section methanator (36) are insulation fix bed methanator.
Preferably, described device also comprises drum (44,44 '), is used to heat-exchange equipment that oiler feed is provided and accepts the saturation steam that heat-exchange equipment produces, and simultaneously saturation steam is delivered to heat-exchange equipment.Particularly, described drum (44,44 ') be used to the second heat-exchange equipment (11,11 ') or the 3rd heat-exchange equipment (13,13 ') that the first oiler feed (45 is provided, 45 '), be that the 4th heat-exchange equipment (18,18 ') provides the second oiler feed (47,47 '), and accept the second heat-exchange equipment (11,11 ') or the 3rd heat-exchange equipment (13,13 ') the first saturation steam (46,46 ') and the 4th heat-exchange equipment (18 that produce, 18 ') the second saturation steam (48 of producing, 48 '), simultaneously the 3rd saturation steam (49,49 ') is delivered to the 3rd heat-exchange equipment (13,13 ') or the second heat-exchange equipment (11,11 ').
Preferably, described heat-exchange equipment is selected from useless pot and vapor superheater.
Preferably, described device also comprises desulphurization reactor, is used for unstripped gas is carried out deep desulfuration.
Preferably, described device also comprises deoxidation reactor, is used for unstripped gas is carried out degree of depth deoxidation.
Preferably, described device also comprises gas-liquid separator, for separating of the water of condensation in the process gas.
The invention provides a kind of continuous processing flow process and device that contains the synthetic natural gas more than the methane 94mol% take coal or gasifying biomass product as raw material production.Technical process provided by the invention is as follows: unstripped gas is divided into four strands after preheating, wherein first strand of unstripped gas with enter the first paragraph methanator after steam, first strand of circulation gas mix and react; Second strand of unstripped gas with enter the second segment methanator after first paragraph gas product, steam, second strand of circulation gas mix and react, the second segment gas product is divided into two strands, enter the first paragraph methanator after the first stock-traders' know-how recycle compressor supercharging, enter the 3rd section methanator after second strand of second segment gas product and the 3rd strand of unstripped gas, the vapor mixing and react; Enter the 4th section methanator after the 3rd section gas product and the 4th strand of unstripped gas, the vapor mixing and react, the 4th section gas product obtains gas product after gas-liquid separation.
Contain independent steam system in the technique of the present invention, steam is mixed into corresponding methanator with unstripped gas respectively, can control preferably the reactor outlet temperature; but the flow modulation of this steam mixes with unstripped gas on the one hand, reduces CO content in the unstripped gas; the control temperature of reaction; but Optimization Technology reduces circulating flow rate on the other hand, reduces system energy consumption; improve energy utilization efficiency; also can be under the condition of unstripped gas fluctuation, control temperature of reaction, guard catalyst.Steam at least a portion derives from the steam of heat-exchange equipment by-product.
Contain the production of steam system of utilizing methanation reaction heat in the technique of the present invention, can produce according to actual needs saturation steam and the superheated vapour of different grades.Oiler feed enters drum, and drum is that heat-exchange equipment is carried oiler feed and collected the saturation steam that heat-exchange equipment produces by riser by downtake, and saturation steam is delivered to heat-exchange equipment heats up and obtain superheated vapour.
If still contain a small amount of carbon monoxide and carbonic acid gas in the gas product of the present invention, the further reaction of gas can be obtained the finished product.
Compared with prior art, the present invention has realized coal or the gasifying biomass product synthetic gas full methanation after purifying is come the production synthetic natural gas, and it is reasonable to have a technical process, possesses operability; Capacity usage ratio is high, save energy, advantages of environment protection.
Embodiment
Below in conjunction with embodiment the present invention is further described in detail, the embodiment that provides is only in order to illustrate the present invention, rather than in order to limit the scope of the invention.
Embodiment 1
Present embodiment is a kind of preferred implementation of the production method of synthetic natural gas provided by the invention, and the process flow sheet of present embodiment as shown in Figure 1.
A) coal or biomass are met the unstripped gas of requirement through gasification unit, converter unit and clean unit.Unstripped gas 1 is warming up to unstripped gas 3 after obtaining heating up after 190 ~ 210 ℃ through the first heat-exchange equipment 2.Unstripped gas 3 after the intensification is divided into four bursts of logistics, that is: first strand of unstripped gas 4, second strand of unstripped gas 5, the 3rd strand of unstripped gas 6 and the 4th strand of unstripped gas 7.
B) first strand of unstripped gas 4 mixed with the first steam 39, first strand of circulation gas 27, obtain temperature and be the first gas mixture 8 of 290 ~ 310 ℃, it is passed into carry out methanation reaction in the first paragraph methanator 9, obtain temperature and be 640 ~ 660 ℃ first paragraph gas product 10.First paragraph gas product 10 is through the second heat-exchange equipment 11 and the cooling of the 3rd heat-exchange equipment 13, obtains temperature and be the first paragraph gas product 14 after 270 ~ 290 ℃ the cooling, simultaneously by-product saturation steam and superheated vapour.
C) the first paragraph gas product 14 after will lowering the temperature mixes with second strand of unstripped gas 5, the second steam 40, second strand of circulation gas 28, obtain temperature and be the second gas mixture 15 of 290 ~ 310 ℃, it is passed into carry out methanation reaction in the second segment methanator 16, obtain temperature and be 600 ~ 620 ℃ second segment gas product 17.Second segment gas product 17 is cooled to second segment gas product 19 after obtaining lowering the temperature after 270 ~ 290 ℃ through the 4th heat-exchange equipment 18.
D) the second segment gas product 19 after will lowering the temperature is divided into two strands: first strand of second segment gas product 20 and second strand of second segment gas product 21.First strand of second segment gas product 20 is cooled to first strand of second segment gas product 23 after obtaining lowering the temperature after 160 ~ 180 ℃ through the 5th heat-exchange equipment 22.First strand of second segment gas product 23 after the cooling enters recycle compressor 24 superchargings, obtains circulation gas 25, and the loop compression acc power is 1163kW.Circulation gas 25 heats up through the 5th heat-exchange equipment 22, obtains temperature and be the circulation gas 26 after 250 ~ 270 ℃ the intensification.Circulation gas 26 after heating up is divided into two strands, that is: first strand of circulation gas 27 and second strand of circulation gas 28.First strand of circulation gas 27 and second strand of circulation gas 28 enter respectively in first paragraph and the second segment methanator and react.
E) second strand of second segment gas product 21 mixes with the 3rd strand of unstripped gas 6 and the 3rd steam 41, obtain temperature and be 270 ~ 290 ℃ the 3rd gas mixture 29, it is sent in the 3rd section methanator 30 carry out methanation reaction, obtain temperature and be 470 ~ 490 ℃ the 3rd section gas product 31.The 3rd section gas product 31 through the first heat-exchange equipment 2 be cooled to 90 ~ 110 ℃ obtain cooling after the 3rd section gas product 32.
F) the 3rd section gas product 32 and the 4th strand of unstripped gas 7, the 4th steam 42 are mixed to get the 4th gas mixture 33 after the cooling.The 4th gas mixture 33 heated up through the 6th heat-exchange equipment 34 obtains the 4th gas mixture 35 after temperature is 240 ~ 260 ℃ intensification, it is sent in the 4th section methanator 36 carry out methanation reaction, obtains temperature and be 350 ~ 370 ℃ the 4th section gas product 37.
G) the 4th section gas product 37 be through 34 coolings of the 6th heat-exchange equipment, and obtaining temperature through gas-liquid separation again is 30 ~ 50 ℃ gas product 38(SNG).
Wherein, the technique of utilizing of methanation reaction heat release comprises: drum 44 is sent in the oiler feed 43 from the battery limit (BL) after preheating, enter respectively the second heat-exchange equipment 11 and the 4th heat-exchange equipment 18 production the first saturation steam 46 and the second saturation steams 48 from the first oiler feed 45 in the drum 44 and the second oiler feed 47 by downtake, the first saturation steam 46 and the second saturation steam 48 enter drum 44 through riser, the 3rd saturation steam 49 that drum 44 produces heats up through the 3rd heat-exchange equipment 13, and the superheated vapour 50 that obtains temperature and be 440 ~ 460 ℃ is sent the battery limit (BL).
Wherein, the volume ratio of first strand of unstripped gas 4, second strand of unstripped gas 5, the 3rd strand of unstripped gas 6 and the 4th strand of unstripped gas 7 is 1:1.22:0.11:0, the volume ratio of first strand of second segment gas product 20 and second strand of second segment gas product 21 is 0.9:1, and the volume ratio of first strand of circulation gas 27 and second strand of circulation gas 28 is 0.9:0.1.
Below by the gas composition parameter of each logistics in the table 1, a situation arises to have described intuitively the reality of each workshop section's methanation reaction in the technical process shown in Figure 1.
Table 1
The explanation of logistics numbering: 1 is unstripped gas; 8 is the first gas mixture; 10 is the first paragraph gas product; 15 is the second gas mixture; 17 is the second segment gas product; 29 is the 3rd gas mixture; 31 is the 3rd section gas product; 35 is the 4th gas mixture; 37 is the 4th section gas product; 23 are first strand of second segment gas product after the cooling; 38 is gas product SNG; 50 is superheated vapour.
Embodiment 2
Present embodiment is a kind of preferred implementation of the production method of synthetic natural gas provided by the invention, and the process flow sheet of present embodiment as shown in Figure 2.
A) coal or biomass are met the unstripped gas of requirement through gasification unit, converter unit and clean unit.Unstripped gas 1 is warming up to unstripped gas 3 after obtaining heating up after 170 ~ 190 ℃ through the first heat-exchange equipment 2.Unstripped gas 3 after the intensification is divided into four bursts of logistics, that is: first strand of unstripped gas 4, second strand of unstripped gas 5, the 3rd strand of unstripped gas 6 and the 4th strand of unstripped gas 7.
B) first strand of unstripped gas 4 mixed with the first steam 39, first strand of circulation gas 27, obtain temperature and be the first gas mixture 8 of 250 ~ 270 ℃, it is passed into carry out methanation reaction in the first paragraph methanator 9, obtain temperature and be 610 ~ 630 ℃ first paragraph gas product 10.First paragraph gas product 10 is through the second heat-exchange equipment 11 and the cooling of the 3rd heat-exchange equipment 13, obtains temperature and be the first paragraph gas product 14 after 280 ~ 300 ℃ the cooling, simultaneously by-product saturation steam and superheated vapour.
C) the first paragraph gas product 14 after will lowering the temperature mixes with second strand of unstripped gas 5, the second steam 40, second strand of circulation gas 28, obtain temperature and be the second gas mixture 15 of 280 ~ 300 ℃, it is passed into carry out methanation reaction in the second segment methanator 16, obtain temperature and be 610 ~ 630 ℃ second segment gas product 17.Second segment gas product 17 is cooled to second segment gas product 19 after obtaining lowering the temperature after 280 ~ 300 ℃ through the 4th heat-exchange equipment 18.
D) the second segment gas product 19 after will lowering the temperature is divided into two strands: first strand of second segment gas product 20 and second strand of second segment gas product 21.First strand of second segment gas product 20 is cooled to first strand of second segment gas product 23 after obtaining lowering the temperature after 150 ~ 170 ℃ through the 5th heat-exchange equipment 22.First strand of second segment gas product 23 after the cooling enters recycle compressor 24 superchargings, obtains circulation gas 25.Circulation gas 25 heats up through the 5th heat-exchange equipment 22, obtains temperature and be the circulation gas 26 after 230 ~ 250 ℃ the intensification.Circulation gas 26 after heating up is divided into two strands, that is: first strand of circulation gas 27 and second strand of circulation gas 28.First strand of circulation gas 27 and second strand of circulation gas 28 enter respectively in first paragraph and the second segment methanator and react.
E) second strand of second segment gas product 21 mixes with the 3rd strand of unstripped gas 6 and the 3rd steam 41, obtain temperature and be 280 ~ 300 ℃ the 3rd gas mixture 29, it is sent in the 3rd section methanator 30 carry out methanation reaction, obtain temperature and be 410 ~ 430 ℃ the 3rd section gas product 31.The 3rd section gas product 31 through the first heat-exchange equipment 2 be cooled to 100 ~ 120 ℃ obtain cooling after the 3rd section gas product 32.
F) the 3rd section gas product 32 and the 4th strand of unstripped gas 7, the 4th steam 42 are mixed to get the 4th gas mixture 33 after the cooling.The 4th gas mixture 33 heated up through the 6th heat-exchange equipment 34 obtains the 4th gas mixture 35 after temperature is 240 ~ 260 ℃ intensification, it is sent in the 4th section methanator 36 carry out methanation reaction, obtains temperature and be 290 ~ 310 ℃ the 4th section gas product 37.
G) the 4th section gas product 37 be through 34 coolings of the 6th heat-exchange equipment, and obtaining temperature through gas-liquid separation again is 30 ~ 50 ℃ gas product 38(SNG).
Wherein, the technique of utilizing of methanation reaction heat release comprises: from the oiler feed 43 of battery limit (BL) ' after preheating, send into drum 44 ', the first oiler feed 45 of drum 44 ' interior ' and the second oiler feed 47 ' by downtake enter respectively the 3rd heat-exchange equipment 13 ' and the 4th heat-exchange equipment 18 ' productions the first saturation steam 46 ' with the second saturation steam 48 ', the first saturation steam 46 ' and the second saturation steam 48 ' process riser enter drum 44 ', the 3rd saturation steam 49 that drum 44 produces ' through the second heat-exchange equipment 11 ' intensification obtains temperature and is 440 ~ 460 ℃ superheated vapour 50 ' send battery limit (BL).
Wherein, the volume ratio of first strand of unstripped gas 4, second strand of unstripped gas 5, the 3rd strand of unstripped gas 6 and the 4th strand of unstripped gas 7 is 1:1.27:0:0, the volume ratio of first strand of second segment gas product 20 and second strand of second segment gas product 21 is 2.4:1, and the volume ratio of first strand of circulation gas 27 and second strand of circulation gas 28 is 0.95:0.05.
Below by the gas composition parameter of each logistics in the table 2, a situation arises to have described intuitively the reality of each workshop section's methanation reaction in Fig. 2 technical process.
Table 2
The explanation of logistics numbering: 1 is unstripped gas; 8 is the first gas mixture; 10 is the first paragraph gas product; 15 is the second gas mixture; 17 is the second segment gas product; 29 is the 3rd gas mixture; 31 is the 3rd section gas product; 35 is the 4th gas mixture; 37 is the 4th section gas product; 23 are first strand of second segment gas product after the cooling; 38 is gas product SNG; 50 ' be superheated vapour.
Embodiment 3
Present embodiment is a kind of preferred implementation of the production method of synthetic natural gas provided by the invention, and the process flow sheet of present embodiment as shown in Figure 1.
A) coal or biomass are met the unstripped gas of requirement through gasification unit, converter unit and clean unit.Unstripped gas 1 is warming up to unstripped gas 3 after obtaining heating up after 200 ~ 220 ℃ through the first heat-exchange equipment 2.Unstripped gas 3 after the intensification is divided into four bursts of logistics, that is: first strand of unstripped gas 4, second strand of unstripped gas 5, the 3rd strand of unstripped gas 6 and the 4th strand of unstripped gas 7.
B) first strand of unstripped gas 4 mixed with the first steam 39, first strand of circulation gas 27, obtain temperature and be the first gas mixture 8 of 290 ~ 310, it is passed into carry out methanation reaction in the first paragraph methanator 9, obtain temperature and be 640 ~ 660 ℃ first paragraph gas product 10.First paragraph gas product 10 is through the second heat-exchange equipment 11 and the cooling of the 3rd heat-exchange equipment 13, obtains temperature and be the first paragraph gas product 14 after 300 ~ 320 ℃ the cooling, simultaneously by-product saturation steam and superheated vapour.
C) the first paragraph gas product 14 after will lowering the temperature mixes with second strand of unstripped gas 5, the second steam 40, second strand of circulation gas 28, obtain temperature and be the second gas mixture 15 of 290 ~ 310 ℃, it is passed into carry out methanation reaction in the second segment methanator 16, obtain temperature and be 600 ~ 620 ℃ second segment gas product 17.Second segment gas product 17 is cooled to second segment gas product 19 after obtaining lowering the temperature after 270 ~ 290 ℃ through the 4th heat-exchange equipment 18.
D) the second segment gas product 19 after will lowering the temperature is divided into two strands: first strand of second segment gas product 20 and second strand of second segment gas product 21.First strand of second segment gas product 20 is cooled to first strand of second segment gas product 23 after obtaining lowering the temperature after 150 ~ 170 ℃ through the 5th heat-exchange equipment 22.First strand of second segment gas product 23 after the cooling enters recycle compressor 24 superchargings, obtains circulation gas 25.Circulation gas 25 heats up through the 5th heat-exchange equipment 22, obtains temperature and be the circulation gas 26 after 250 ~ 270 ℃ the intensification.Circulation gas 26 after heating up is divided into two strands, that is: first strand of circulation gas 27 and second strand of circulation gas 28.First strand of circulation gas 27 and second strand of circulation gas 28 enter respectively in first paragraph and the second segment methanator and react.
E) second strand of second segment gas product 21 mixes with the 3rd strand of unstripped gas 6 and the 3rd steam 41, obtain temperature and be 280 ~ 300 ℃ the 3rd gas mixture 29, it is sent in the 3rd section methanator 30 carry out methanation reaction, obtain temperature and be 460 ~ 480 ℃ the 3rd section gas product 31.The 3rd section gas product 31 through the first heat-exchange equipment 2 be cooled to 80 ~ 100 ℃ obtain cooling after the 3rd section gas product 32.
F) the 3rd section gas product 32 and the 4th strand of unstripped gas 7, the 4th steam 42 are mixed to get the 4th gas mixture 33 after the cooling.The 4th gas mixture 33 heated up through the 6th heat-exchange equipment 34 obtains the 4th gas mixture 35 after temperature is 240 ~ 260 ℃ intensification, it is sent in the 4th section methanator 36 carry out methanation reaction, obtains temperature and be 380 ~ 400 ℃ the 4th section gas product 37.
G) the 4th section gas product 37 be through 34 coolings of the 6th heat-exchange equipment, and obtaining temperature through gas-liquid separation again is 30 ~ 50 ℃ gas product 38(SNG).
Wherein, the technique of utilizing of methanation reaction heat release comprises: drum 44 is sent in the oiler feed 43 from the battery limit (BL) after preheating, enter respectively the second heat-exchange equipment 11 and the 4th heat-exchange equipment 18 production the first saturation steam 46 and the second saturation steams 48 from the first oiler feed 45 in the drum 44 and the second oiler feed 47 by downtake, the first saturation steam 46 and the second saturation steam 48 enter drum 44 through riser, the 3rd saturation steam 49 that drum 44 produces heats up through the 3rd heat-exchange equipment 13, and the superheated vapour 50 that obtains temperature and be 440 ~ 460 ℃ is sent the battery limit (BL).
Wherein, the volume ratio of first strand of unstripped gas 4, second strand of unstripped gas 5, the 3rd strand of unstripped gas 6 and the 4th strand of unstripped gas 7 is 1:0.94:0.13:0.09, the volume ratio of first strand of second segment gas product 20 and second strand of second segment gas product 21 is 0.9:1, and the volume ratio of first strand of circulation gas 27 and second strand of circulation gas 28 is 1:0.
Below by the gas composition parameter of each logistics in the table 3, a situation arises to have described intuitively the reality of each workshop section's methanation reaction in Fig. 1 technical process.
Table 3
The explanation of logistics numbering is with table 1.
Comparative Examples 1
For comparing with embodiment 1, under identical design basis condition, adopt low temperature methanation technology production synthetic natural gas in the tradition, the concrete technology schema is as shown in Figure 3.
A) coal or biomass are met the unstripped gas of requirement through gasification unit, converter unit and clean unit.Unstripped gas 1 is warming up to unstripped gas 3 after obtaining heating up after 170 ~ 190 ℃ through the first heat-exchange equipment 2.Unstripped gas 3 after the intensification is divided into two bursts of logistics, that is: first strand of unstripped gas 4, second strand of unstripped gas 5.
B) first strand of unstripped gas 4 mixed with the first steam 39, first strand of circulation gas 27, obtain temperature and be the first gas mixture 8 of 270 ~ 290 ℃, it is passed into carry out methanation reaction in the first paragraph methanator 9, obtain temperature and be 490 ~ 510 ℃ first paragraph gas product 10.First paragraph gas product 10 is through the second heat-exchange equipment 11 ' and the 3rd heat-exchange equipment 13 ' cooling, obtains temperature and be the first paragraph gas product 14 after 300 ~ 320 ℃ the cooling, while by-product saturation steam and superheated vapour.
C) the first paragraph gas product 14 after will lowering the temperature mixes with second strand of unstripped gas 5, the second steam 40, second strand of circulation gas 28, obtain temperature and be the second gas mixture 15 of 270 ~ 290 ℃, it is passed into carry out methanation reaction in the second segment methanator 16, obtain temperature and be 490 ~ 510 ℃ second segment gas product 17.Second segment gas product 17 is cooled to second segment gas product 19 after obtaining lowering the temperature after 240 ~ 260 ℃ through the 4th heat-exchange equipment 18.
D) the second segment gas product 19 after will lowering the temperature is divided into two strands: first strand of second segment gas product 20 and second strand of second segment gas product 21.First strand of second segment gas product 20 is cooled to first strand of second segment gas product 23 after obtaining lowering the temperature after 30 ~ 50 ℃ through the 5th heat-exchange equipment 22.First strand of second segment gas product 23 after the cooling enters recycle compressor 24 superchargings, obtains circulation gas 25, and the loop compression acc power is 1651kW.Circulation gas 25 heats up through the 5th heat-exchange equipment 22, obtains temperature and be the circulation gas 26 after 210 ~ 230 ℃ the intensification.Circulation gas 26 after heating up is divided into two strands, that is: first strand of circulation gas 27 and second strand of circulation gas 28.First strand of circulation gas 27 and second strand of circulation gas 28 enter respectively in first paragraph and the second segment methanator and react.
E) second strand of second segment gas product 21 mixes with the 3rd steam 41, obtains temperature and be 240 ~ 260 ℃ the 3rd gas mixture 29, it sent in the 3rd section methanator 30 carry out methanation reaction, obtains temperature and be 300 ~ 320 ℃ the 3rd section gas product 31.The 3rd section gas product 31 is through 2 coolings of the first heat-exchange equipment and to obtain temperature through gas-liquid separation be 30 ~ 50 ℃ gas product 38 ' (SNG).
Wherein, the technique of utilizing of methanation reaction heat release comprises: from the oiler feed 43 of battery limit (BL) ' after preheating, send into drum 44 ', from the first oiler feed 45 of drum 44 ' interior ' and the second oiler feed 47 ' by downtake enter respectively the 3rd heat-exchange equipment 13 ' and the 4th heat-exchange equipment 18 ' productions the first saturation steam 46 ' with the second saturation steam 48 ', the first saturation steam 46 ' and the second saturation steam 48 ' process riser enter drum 44 ', the 3rd saturation steam 49 of drum 44 ' generation ' through the second heat-exchange equipment 11 ' intensification obtains temperature and is 440 ~ 460 ℃ superheated vapour 50 ' send battery limit (BL).
Wherein, the volume ratio of first strand of unstripped gas 4, second strand of unstripped gas 5 is 1:1.33, the volume ratio of first strand of second segment gas product 20 and second strand of second segment gas product 21 is 1:0.26, and the volume ratio of first strand of circulation gas 27 and second strand of circulation gas 28 is 0.95:0.05.
Below by the gas composition parameter of each logistics in the table 4, a situation arises to have described intuitively the reality of each workshop section's methanation reaction in the technical process shown in Figure 3.
Table 4
Compare with Comparative Examples 1, under identical design basis, embodiment 1 heat utilization ratio is high, consumption is low: embodiment 1 loop compression acc power is 1163kW, and Comparative Examples 1 is 1651kW, and the energy consumption of embodiment 1 is than Comparative Examples 1 low 29.7%; Embodiment 1 by-product superheated vapour 252.3t/h, Comparative Examples 1 by-product superheated vapour 234.7t/h, the heat utilization ratio of embodiment 1 is higher by 7.5% than Comparative Examples 1.