CN102873383B - Processing method of nonmetal special-shaped rudder sheet and clamp for processing - Google Patents

Processing method of nonmetal special-shaped rudder sheet and clamp for processing Download PDF

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Publication number
CN102873383B
CN102873383B CN201210363935.7A CN201210363935A CN102873383B CN 102873383 B CN102873383 B CN 102873383B CN 201210363935 A CN201210363935 A CN 201210363935A CN 102873383 B CN102873383 B CN 102873383B
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rudder sheet
rudder
nonmetal
processing
rudderpost
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CN102873383A (en
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周大华
徐明亮
范海旭
韩庆波
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Hubei Sanjiang Space Jiangbei Mechanical Engineering Co Ltd
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Hubei Sanjiang Space Jiangbei Mechanical Engineering Co Ltd
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Abstract

The invention discloses a processing method of a nonmetal special-shaped rudder sheet and a clamp for processing. The processing method comprises the following steps: 1) designing a nonmetal rudder sheet flat blank according to a product maximum profile dimension; 2) vertically clamping the nonmetal rudder sheet flat blank, symmetrically grinding the two reference surfaces of the nonmetal rudder sheet flat blank; 3) performing rough milling of the profile of the nonmetal rudder sheet flat blank, processing a process chuck for subsequent clamping at a position of a rudderpost; 4) vertically clamping the process chuck, aligning the central planes of the two reference surfaces, performing semi-finish milling of the reference surfaces of the nonmetal rudder sheet flat blank, then performing finish milling one surface to obtain the designed dimension so as to form the rudder sheet; 5) vertically clamping the rudder sheet, performing semi-finish milling of the process chuck to obtain a rudderpost shape; 6) performing finish milling of the rudderpost to obtain the designed dimension so as to finish the processing of the nonmetal special-shaped rudder sheet. With the processing method of the nonmetal special-shaped rudder sheet and the clamp for processing, the processing precision and the form and location tolerance of the nonmetal special-shaped rudder sheet can be effectively ensured.

Description

The processing method of nonmetal special-shaped rudder sheet and fixture for processing
Technical field
The invention belongs to the nonmetal rudder chip technology of motor driven bullet field in missile weapon system, specifically refer to a kind of processing method and fixture for processing of nonmetal special-shaped rudder sheet.
Background technology
Motor driven bullet is by the missile weapon system bullet of preset program change of flight trajectory at terminal phase.Motor driven bullet reenters when flight, its control system be the air force that produced by airvane deflection as control, effectively control guided missile and ensure good attitude flight in endoatmosphere.Airvane is made up of rudder sheet, adapter ring and connector thereof, and rudder sheet adopts and is threaded with adapter ring.Long for the armament systems maneuvering flight time, the ablation to rudder, the wing and the high feature of thermal structure requirement of strength, nonmetal rudder sheet is applied increasingly general in armament systems.The structure of common nonmetal rudder sheet is as shown in attached Fig. 1 and 2, formed by rudder sheet 1 and the rudderpost 2 that is positioned at its lower edge face, because rudder sheet 1 needs to bear larger thermal shock power in the course of the work, after assembling, require rudder sheet 1 and control cabinet housing solid and reliable, rudder sheet 1 median plane and body symmetry are not more than 0.1mm, the rudderpost 2 that is positioned at rudder sheet 1 lower edge plane is interference fit with control cabinet housing, and rudder sheet 1 dimensional tolerance is only 6 grades.Because rudder sheet 1 external form is pneumatic profile, therefore very high to the requirement of rudder sheet 1 overall dimensions precision and surface quality again.Because rudderpost 2 structures are little, precision is high, the rudder face of rudder sheet 1 is irregular special-shaped profile, in process, technological datum face cannot be determined, therefore very high to the requirement of rudder slice processing method, and the difficult point of nonmetal special-shaped rudder flake products processing is the control of overall dimensions, rudder face surface quality and rudder face and rudderpost symmetry precision.Nonmetallic materials rudder sheet hardness is about Mohs' hardness 9.5, and cutting ability is poor, and the cost of charp tool is high.Meet the demands in order to ensure Product Precision, not only best technological process and parameter will sought aspect product processing, need to manufacture a set of precision profile location special tooling accurately simultaneously, otherwise easily cause the inaccurate and rudderpost in location and rudder face symmetry defective.
Be not more than ± the 0.0055mm of designing requirement dimensional discrepancy of rudderpost, the Central Symmetry degree of the relative rudderpost of two rudder faces is not more than 0.1mm, upper limb, the lower edge size tolerance requirements of rudder sheet are all not more than 0.1mm, and lower edge angular deviation is not more than ± and 3 ', surface roughness requires as Ra3.2.At present, because of nonmetal special-shaped rudder chip architecture complexity, raw material hardness is high, design of part poor rigidity, add Jiang Duopian in man-hour center basal plane horizontal positioned, carry out Roughing and fine machining with tungsten carbide tipped tool and hard alloy cutter respectively, last pincers worker repair rudderpost, concrete technology journey is: profile → pincers worker repair rudderpost under profile → fine finishining in profile → fine finishining under profile → roughing in blank preparation → roughing.The problem that this technique exists is that after processing, product rudderpost size cannot ensure, the rudderpost non-interchangeability of pincers worker repair, and surface roughness is poor, and product weight difference is large, and processing cost is high, and efficiency is low.
Summary of the invention
Object of the present invention will provide a kind of nonmetal special-shaped rudder slice processing method exactly, and the method can effectively ensure machining accuracy and the form and position tolerance of nonmetal special-shaped rudder sheet, and the present invention simultaneously also provides a kind of nonmetal special-shaped rudder sheet fixture for processing,
For achieving the above object, the processing method of the designed nonmetal special-shaped rudder sheet of the present invention, comprises the following steps:
1) design nonmetal rudder sheet plate blank according to the maximum appearance and size of product, and one side stays allowance 5 ~ 10mm;
2) the nonmetal rudder sheet of vertical clamping plate blank, two datum levels of the nonmetal rudder sheet of symmetrical plain grinding plate blank, the depth of parallelism of guarantee two datum levels and flatness error all, in 0.06mm, are stayed the surplus 1 ~ 3mm of single-sided process;
3) the nonmetal rudder sheet of rough milling plate blank external form, rudder face stays single-sided process surplus 2 ~ 3mm, and processes the technique chuck of follow-up clamping at position, rudderpost place, technique chuck to the symmetry error of two reference surface centers in 0.04mm;
4) vertical clamping technique chuck, centering two reference surface center planes, the nonmetal rudder sheet of half finish-milling plate blank two datum levels, stay single-sided process surplus 0.2 ~ 0.3mm, and then finish-milling one side, to design size, forms rudder sheet;
5) vertical clamping rudder sheet, half finish-milling technique chuck, to rudderpost shape, stays single-sided process surplus 0.1 ~ 0.2mm;
6) finish-milling processing rudderpost, cutting depth is controlled at 0.1 ~ 0.15mm, to design size, can complete the processing of nonmetal special-shaped rudder sheet.
Further, in said step 4), when the nonmetal rudder sheet of half finish-milling plate blank two datum level, adopt diamond cutter, use the processing of contour processing method, the control of semifinishing cutting speed is 120 ~ 150m/min, cutting depth control is 0.2 ~ 0.4mm, and feed speed control is 0.3 ~ 0.45mm/z; When finish-milling rudder face, adopt diamond cutter curved surface fine finishining and tangential feed, the control of fine finishining cutting speed is 200 ~ 220m/min, and cutting depth control is 0.2 ~ 0.3mm, and feed speed control is 0.2 ~ 0.35mm/z.
Further, in said step 5), half finish-milling technique chuck during to rudderpost shape, adopts rudder face profile location, clamping rudder sheet, centering technique chuck, and correct error control is in 0.03mm.
Further, in said step 6), when finish-milling processing rudderpost, centering rudderpost, correct error is in 0.02mm, and accurately machined cutting speed control is 200 ~ 220m/min, and cutting depth control is 0.1 ~ 0.15mm, and feed speed control is 0.1 ~ 0.15mm/z.
Nonmetal special-shaped rudder sheet fixture for processing of the present invention, while being used for processing rudderpost, clamp rudder sheet, it comprises two profile backing plates and clamps the precision vice of described profile backing plate, described two profile backing plates inner side is provided with the rudder face groove suitable with the both sides rudder face difference of rudder sheet to be processed, and described two profile backing plate upper surfaces are provided with for limiting two the clamping journal stirrups of rudder sheet in fixture position.When fixture work, the rudder face groove of two profile backing plate inner sides forms similar inverted cone surface holding tank, can make rudder sheet have the trend moving upward, and two place's journal stirrups can prevent that rudder sheet from moving up.
The present invention adopts vertical machining centre rudder face, is conducive to improve machining accuracy and working (machining) efficiency.Milling rudder face divides semifinishing and fine finishining, effectively to ensure parts size precision and surface roughness.Processing when rudderpost, is preferably selected nonmetal special-shaped rudder sheet fixture for processing of the present invention to carry out clamping to rudder sheet and is fixed, and has both ensured that part was convenient to clamping when clamping, has enough rigidity, symmetry basis displacement error can be dwindled again.
Facts have proved, adopt the processing method of the nonmetal special-shaped rudder sheet of the present invention, machining accuracy is high, meets product design required precision completely.Facts have proved, adopt method and apparatus of the present invention actual add man-hour controlled rudderpost deviation processed in ± 0.004mm, the relative rudderpost Central Symmetry of two rudder faces degree error in 0.08mm, the angular deviation of rudder face lower edge actual for ± 3 ', upper limb dimensional discrepancy in ± 0.03mm, surface roughness is Ra3.2, all higher than the standard of designing requirement.Place processing method comparison with rudder face central horizontal, improve approximately 8 times of working (machining) efficiencies, and constant product quality, rudderpost consistent size, product flies to have a try by ground experiment repeatedly and many batches smoothly and tests.
Brief description of the drawings
Fig. 1 is the main TV structure schematic diagram of rudder sheet.
Fig. 2 is the plan structure schematic diagram of rudder sheet.
Fig. 3 is the structural representation of technique chuck on nonmetal rudder sheet plate blank after rough milling.
Fig. 4 is the structural representation of the profile backing plate of nonmetal special-shaped rudder sheet fixture for processing.
Fig. 5 is the use status architecture schematic diagram of nonmetal special-shaped rudder sheet fixture for processing.
Fig. 6 is the Z-Z sectional structure schematic diagram in Fig. 5.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Shown in Fig. 1 and Fig. 2, rudder chip architecture describes in detail in background technology, does not repeat at this.
Nonmetal special-shaped rudder sheet fixture for processing shown in Fig. 4 and Fig. 5, while being used for processing rudderpost, clamp rudder sheet, it comprises two profile backing plates 4.1,4.2 and clamps the precision vice 5 of described profile backing plate 4.1,4.2, two profile backing plate 4.1,4.2 inner sides are provided with rudder face groove 6, two piece profile backing plates 4.1,4.2 upper surfaces suitable with the both sides rudder face difference of rudder sheet 1 to be processed and are provided with for limiting two the clamping journal stirrups 7.1,7.2 of rudder sheet 1 in fixture position.When fixture work, the rudder face groove 6 of two profile backing plate 4.1,4.2 inner sides forms similar inverted cone surface holding tank, can make rudder sheet 1 have the trend moving upward, and two place's journal stirrups 7.1,7.2 can prevent that rudder sheet 1 from moving up.
Embodiment 1
For certain C/SiC ceramic material abnormity rudder sheet, rudderpost is of a size of 16mm × 21mm, the greatly enhance most × wide 198mm of the being of a size of × 95mm of rudder sheet, and the maximum ga(u)ge of rudder sheet is that 17.5mm, minimum thickness are 9mm, processing method comprises the following steps:
1) according to the maximum appearance and size design of product C/SiC pottery rudder sheet plate material, stay single-sided process surplus 5 ~ 10mm;
2) vertical clamping rudder sheet blank, two datum levels of symmetrical plain grinding rudder sheet blank, ensure that the depth of parallelism and flatness error are in 0.06mm, thickness stays single-sided process surplus 1 ~ 3mm;
3) clamp rudder sheet blank, rough milling rudder sheet blank external form, removes the most of allowance of rudder sheet blank, and rudder face stays single-sided process surplus 2 ~ 3mm, and process the technique chuck 3 of follow-up clamping at rudderpost 2 positions, technique chuck 3 to the symmetry error of two reference surface centers at 0.04mm;
4) with precision vice vertical clamping technique chuck 3, centering two reference surface center planes, adopt φ 16R3 diamond roughing tool contour processing method half finish-milling rudder face, cutting speed 150m/min, cutting depth 0.4mm, feed speed 0.42mm/z, stays single-sided process surplus 0.2 ~ 0.3mm after processing; Adopt again the curved surface fine finishining of φ 16R3 diamond finishing tool and tangential feed finish-milling rudder face, cutting speed 210m/min, cutting depth 0.25mm, feed speed 0.30mm/z, ensure rudder face dimensional requirement and surface roughness requirement, complete the processing of rudder sheet 1;
5) adopt nonmetal special-shaped rudder sheet fixture for processing shown in Fig. 5 to press the clamping of mode shown in Fig. 6 rudder sheet 1, stretching rudder sheet 1 lower edge plane, centering technique chuck 3 centers, correct error is in 0.03mm, by technique chuck 3 half finish-millings, to rudderpost shape, half finish-milling stays follow-up finish-milling single-sided process surplus 0.1 ~ 0.2mm;
6) finish-milling processing rudderpost 2, centering rudderpost 2 centers, correct error is in 0.02 mm, check and correction rudder face two profile centers, adopt full-time course to count accurate rudderpost 2 sizes that detect of outside micrometer, adopt φ 8R2 diamond cutter fine finishining rudderpost 2, cutting speed is 220m/min, cutting depth 0.1mm, feed speed 0.15mm/z, can obtain C/SiC ceramic material airvane abnormity rudder sheet.
After C/SiC ceramic material airvane abnormity rudder sheet being processed with said method, Product Precision is higher, meets product design required precision completely, and the relative rudderpost Central Symmetry of two rudder faces degree is 0.1mm; Rudderpost is of a size of 16 ± 0.005mm; Upper limb is of a size of 9 ± 0.05mm; The angular deviation of rudder face lower edge is not more than ± and 3 '; Surface roughness is Ra3.2.In engine ablation and ground experiment, achieve complete success.
Embodiment 2
For certain SiC ceramic material abnormity rudder sheet, rudderpost is of a size of φ 18 mm, the greatly enhance most × wide 260mm of being of a size of × 70mm of rudder sheet, and rudder sheet maximum ga(u)ge is 12mm, and minimum thickness is 2mm, and machining control process is as follows:
1) according to the maximum appearance and size design of product SiC pottery rudder sheet plate material, stay single-sided process surplus 5 ~ 10mm;
2) vertical clamping SiC pottery rudder sheet blank, two datum levels of symmetrical plain grinding SiC pottery rudder sheet blank, ensure that the depth of parallelism, flatness error of two datum levels are in 0.06mm, thickness stays single-sided process surplus 1 ~ 3mm;
3) clamp SiC pottery rudder sheet blank plate streaking milling processing rudder sheet external form, remove the most of allowance of rudder sheet blank, rudder face stays single-sided process surplus 2 ~ 3mm, and process the technique chuck 3 of follow-up clamping at rudderpost 2 positions, technique chuck 3 to the symmetry error of two reference surface centers in 0.04mm;
4) with precision vice vertical clamping technique chuck 3 two sides, centering two reference surface center planes, adopt φ 16R3 diamond roughing tool contour processing method half finish-milling rudder face, cutting speed 130m/min, cutting depth 0.3mm, feed speed 0.3mm/z, stays single-sided process surplus 0.2 ~ 0.3mm after processing; Adopt again the curved surface fine finishining of φ 16R3 diamond finishing tool and tangential feed finish-milling rudder face, cutting speed 200m/min, cutting depth 0.2mm, feed speed 0.35mm/z, ensures rudder face dimensional requirement and surface roughness requirement, completes the processing of rudder sheet 1; ,
5) adopt nonmetal special-shaped rudder sheet fixture for processing shown in Fig. 5 to press the clamping of mode shown in Fig. 6 rudder sheet 1, stretching rudder sheet 1 lower edge plane, centering technique chuck 3 centers, correct error is in 0.03mm, by technique chuck half finish-milling, to rudderpost shape, half finish-milling stays follow-up finish-milling single-sided process surplus 0.1 ~ 0.2mm;
6) finish-milling processing rudderpost 2, centering rudderpost 2 centers, correct error is in 0.02mm, check and correction rudder face two profile centers, adopt full-time course to count accurate rudderpost 2 sizes that detect of outside micrometer, adopt φ 8R2 diamond cutter fine finishining rudderpost 2, cutting speed is 200m/min, cutting depth 0.15mm, feed speed 0.1mm/z, can obtain SiC ceramic material airvane abnormity rudder sheet.
After SiC ceramic material abnormity rudder sheet being processed with said method, Product Precision is higher, meets product design required precision completely, and the relative rudderpost Central Symmetry of two rudder faces degree is 0.1mm; Rudderpost is of a size of φ 18 ± 0.004mm; The angular deviation of rudder face lower edge is not more than ± and 3 ', upper limb is of a size of 2 ± 0.05mm; Surface roughness is Ra3.2.In engine ablation and ground experiment, achieve complete success.
Embodiment 3
For certain SiC ceramic material abnormity rudder sheet, rudderpost is of a size of φ 17 mm, the greatly enhance most × wide 230mm of being of a size of × 80mm of rudder sheet, and rudder sheet maximum ga(u)ge is 15mm, and minimum thickness is 4mm, and machining control process is as follows:
1) according to the maximum appearance and size design of product SiC pottery rudder sheet plate material, stay single-sided process surplus 5 ~ 10mm;
2) vertical clamping SiC pottery rudder sheet blank, two datum levels of symmetrical plain grinding SiC pottery rudder sheet blank, ensure that the depth of parallelism, flatness error of two datum levels are in 0.06mm, thickness stays single-sided process surplus 1 ~ 3mm;
3) clamp SiC pottery rudder sheet blank plate streaking milling processing rudder sheet external form, remove the most of allowance of rudder sheet blank, rudder face stays single-sided process surplus 2 ~ 3mm, and process the technique chuck 3 of follow-up clamping at rudderpost 2 positions, technique chuck 3 to the symmetry error of two reference surface centers in 0.04mm;
4) with precision vice vertical clamping technique chuck 3 two sides, centering two reference surface center planes, adopt φ 16R3 diamond roughing tool contour processing method half finish-milling rudder face, cutting speed 120m/min, cutting depth 0.2mm, feed speed 0.45mm/z, stays single-sided process surplus 0.2 ~ 0.3mm after processing; Adopt again the curved surface fine finishining of φ 16R3 diamond finishing tool and tangential feed finish-milling rudder face, cutting speed 220m/min, cutting depth 0.3mm, feed speed 0.2mm/z, ensures rudder face dimensional requirement and surface roughness requirement, completes the processing of rudder sheet 1;
5) adopt nonmetal special-shaped rudder sheet fixture for processing shown in Fig. 5 to press the clamping of mode shown in Fig. 6 rudder sheet 1, stretching rudder sheet 1 lower edge plane, centering technique chuck 3 centers, correct error is in 0.03mm, by technique chuck half finish-milling, to rudderpost shape, half finish-milling stays follow-up finish-milling single-sided process surplus 0.1 ~ 0.2mm;
6) finish-milling processing rudderpost 2, centering rudderpost 2 centers, correct error is in 0.02mm, check and correction rudder face two profile centers, adopt full-time course to count accurate rudderpost 2 sizes that detect of outside micrometer, adopt φ 8R2 diamond cutter fine finishining rudderpost 2, cutting speed is 210m/min, cutting depth 0.15mm, feed speed 0.12mm/z, can obtain SiC ceramic material airvane abnormity rudder sheet.
After SiC ceramic material abnormity rudder sheet being processed with said method, Product Precision is higher, meets product design required precision completely, and the relative rudderpost Central Symmetry of two rudder faces degree is 0.1mm; Rudderpost is of a size of φ 17 ± 0.003mm; The angular deviation of rudder face lower edge is not more than ± and 3 ', upper limb is of a size of 4 ± 0.02mm; Surface roughness is Ra3.2.In engine ablation and ground experiment, achieve complete success.

Claims (5)

1. a processing method for nonmetal special-shaped rudder sheet, is characterized in that, it comprises the following steps:
1) design nonmetal rudder sheet plate blank according to the maximum appearance and size of product, and one side stays allowance 5~10mm;
2) the nonmetal rudder sheet of vertical clamping plate blank, two datum levels of the nonmetal rudder sheet of symmetrical plain grinding plate blank, the depth of parallelism of guarantee two datum levels and flatness error all, in 0.06mm, are stayed the surplus 1~3mm of single-sided process;
3) the nonmetal rudder sheet of rough milling plate blank external form, rudder face stays single-sided process surplus 2~3mm, and process the technique chuck (3) of follow-up clamping at rudderpost (2) position, place, technique chuck (3) to the symmetry error of two reference surface centers in 0.04mm;
4) vertical clamping technique chuck (3), centering two reference surface center planes, the nonmetal rudder sheet of half finish-milling plate blank two datum levels, stay single-sided process surplus 0.2~0.3mm, and then finish-milling one side, to design size, forms rudder sheet (1);
5) vertical clamping rudder sheet (1), half finish-milling technique chuck (3), to rudderpost (2) shape, stays single-sided process surplus 0.1~0.2mm;
6) finish-milling processing rudderpost (2), cutting depth control is 0.1~0.15mm, to design size, can complete the processing of nonmetal special-shaped rudder sheet.
2. the processing method of nonmetal special-shaped rudder sheet according to claim 1, it is characterized in that: in described step 4), when the nonmetal rudder sheet of half finish-milling plate blank two datum level, adopt diamond cutter, use the processing of contour processing method, the control of semifinishing cutting speed is 120~150m/min, cutting depth control is 0.2~0.4mm, and feed speed control is 0.3~0.45mm/z; When finish-milling rudder face, adopt diamond cutter curved surface fine finishining and tangential feed, the control of fine finishining cutting speed is 200~220m/min, and cutting depth control is 0.2~0.3mm, and feed speed control is 0.2~0.35mm/z.
3. the processing method of nonmetal special-shaped rudder sheet according to claim 1 and 2, it is characterized in that: in described step 5), half finish-milling technique chuck (3) is during to rudderpost (2) shape, adopt rudder face profile location, clamping rudder sheet (1), centering technique chuck (3), correct error is controlled in 0.03mm.
4. the processing method of nonmetal special-shaped rudder sheet according to claim 1 and 2, it is characterized in that: in described step 6), when finish-milling processing rudderpost (2), centering rudderpost (2), correct error is in 0.02mm, accurately machined cutting speed control is 200~220m/min, and feed speed control is 0.1~0.15mm/z.
5. one kind for realizing the nonmetal special-shaped rudder sheet fixture for processing that the processing method of nonmetal special-shaped rudder sheet designs described in claim 1, it is characterized in that: it comprises two profile backing plates (4.1, 4.2) and clamping described profile backing plate (4.1, 4.2) precision vice (5), described two profile backing plates (4.1, 4.2) inner side is provided with the rudder face groove (6) suitable with the both sides rudder face difference of rudder sheet to be processed (1), described two profile backing plates (4.1, 4.2) upper surface is provided with for limiting two the clamping journal stirrups (7.1 of rudder sheet (1) in fixture position, 7.2).
CN201210363935.7A 2012-09-26 2012-09-26 Processing method of nonmetal special-shaped rudder sheet and clamp for processing Expired - Fee Related CN102873383B (en)

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CN105643315A (en) * 2016-03-23 2016-06-08 上海应用技术学院 Clamping method and device for irregularly-shaped cylinder part
CN106392720B (en) * 2016-10-20 2018-08-28 成都久欣时代科技有限公司 Guided missile rudder piece frock clamp
CN109238634B (en) * 2018-09-12 2021-06-08 北京空天技术研究所 Hypersonic aircraft wind tunnel test model control surface device
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