CN102872999A - Automatic spraying machine - Google Patents

Automatic spraying machine Download PDF

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Publication number
CN102872999A
CN102872999A CN201210341390XA CN201210341390A CN102872999A CN 102872999 A CN102872999 A CN 102872999A CN 201210341390X A CN201210341390X A CN 201210341390XA CN 201210341390 A CN201210341390 A CN 201210341390A CN 102872999 A CN102872999 A CN 102872999A
Authority
CN
China
Prior art keywords
axis
screw mandrel
saddle
axis guide
guide rail
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201210341390XA
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Chinese (zh)
Inventor
刘从高
谭锦升
蓝爱勇
潘晓帆
赵江平
唐林新
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KYWC CO Ltd
Original Assignee
KYWC CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KYWC CO Ltd filed Critical KYWC CO Ltd
Priority to CN201210341390XA priority Critical patent/CN102872999A/en
Publication of CN102872999A publication Critical patent/CN102872999A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an automatic spraying machine which comprises a machine frame, an operation panel used for inputting and displaying work signals, and a control cabinet, wherein a Y-axis guide rail is arranged on the machine frame; a Y-axis guide frame capable of sliding on the Y-axis guide rail forwards and backwards is arranged on the Y-axis guide rail; an X-axis guide rail is arranged on the Y-axis guide frame; an X-axis guide frame capable of moving on the X-axis guide rail horizontally is arranged on the X-axis guide rail; a Z-axis guide rail is arranged on the X-axis guide frame; a Z-axis guide frame capable of moving on the Z-axis guide rail up and down is arranged on the Z-axis guide rail; an oil can for containing a coating material is arranged on one side of the Z-axis guide frame; a nozzle for spraying is also arranged below the Z-axis guide frame and is communicated with the oil can; an air pipe used for spraying the coating material is also connected with the nozzle; a Y-axis driving device capable of driving the Y-axis guide frame to move forwards and backwards is also arranged on the machine frame; an X-axis driving device capable of driving the X-axis guide frame to move horizontally is also arranged on the Y-axis guide frame; and a Z-axis driving device capable of driving the Z-axis guide frame to move up and down is arranged on the Z-axis guide rail.

Description

A kind of automatic spraying machine
Technical field
The present invention relates to paint spraying apparatus, especially a kind of automatic paint spraying apparatus.
Background technology
Last procedure of general part is exactly to part spray painting in machining is produced, traditional sprays paint by manually carrying out, but because paint itself contains heavy metal and pernicious gas, in the process of spraying paint by in staff's suction body, long-term so in the past will causing poisoned to healthy extremely unfavorable, so painting workshop substantially all adopts automatic production line to spray paint now, the part ornaments that namely will spray are on streamline, then by the shower nozzle that fixes part is sprayed, so not only reduce manual labor but also improved efficient, but this streamline spraying is only limited to large-area even spraying to the spraying effect of part, spraying effect for some complex patterns is not good, and be difficult to control, also can cause the waste of coating and raise the cost.So people have researched and developed again Control During Paint Spraying by Robot, adopt manipulator and the program that writes to spray, this spraying effect is good, same efficient is high, and can finish complicated spraying, but the cost of robot arm is very high, and unrealistic for the small business of batch production.
Summary of the invention
In order to solve problems of the prior art, the invention provides a kind of high efficiency, spraying effect is good, automatic spraying machine with low cost.
Technical scheme of the present invention is:
A kind of automatic spraying machine, the guidance panel that comprises frame and input and demonstration working signal, described frame is to be provided with the plenum chamber that window picks and places part, and in frame, be provided with the exhaust passage, be provided with the switch board that reception guidance panel signal is controlled flush coater work in described frame, on described frame, also be provided with the Y-axis guide rail, be provided with the Y-axis saddle that can slide thereon at described Y-axis guide rail, be provided with the X-axis guide rail at affiliated Y-axis saddle, be provided with the X-axis saddle of move left and right thereon at the X-axis guide rail, be provided with the Z axis guide rail at described X-axis saddle, be provided with the Z axis saddle that can move up and down thereon at described Z axis guide rail, be provided with the oil can that holds coating in described Z axis saddle one side, below the Z axis saddle, also be provided with the nozzle of spraying usefulness, described nozzle is communicated with oil can, and also be connected with the tracheae that carries out sprayed coating on the nozzle, on described frame, also be provided with and drive the Y-axis drive unit that the Y-axis saddle seesaws, be provided with the X-axis drive unit that drives the side-to-side movement of X-axis saddle at the Y-axis saddle, be provided with at described Z axis guide rail and drive the Z axis drive unit that the Z axis saddle moves up and down, described switch board respectively with the Y-axis drive unit, X-axis drive unit and Z axis drive unit control connection.
In frame window is set and makes things convenient for picking and placeing of part, guidance panel is electrically connected with switch board, thereby switch board is received the position that each axial brake device is controlled shower nozzle, so just form the spraying equipment of a three-shaft linkage, offered the cleannes that the exhaust passage can be got rid of pernicious gas and swim in the powder maintenance working space of airborne coating or paint in the base bottom.
Described Y-axis drive unit is servomotor, and described servomotor output is provided with the Y-axis screw mandrel, and described Y-axis saddle is provided with Y-axis screw mandrel bearing, and described Y-axis screw mandrel bearing is connected with the Y-axis screw mandrel.
Described X-axis drive unit is servomotor, and described servomotor output is provided with the X-axis screw mandrel, and described X-axis saddle is provided with the screw mandrel bearing, and described screw mandrel bearing is connected with the X-axis screw mandrel.
Described Z axis drive unit is servomotor, and described servomotor output is provided with the Z axis screw mandrel, and described Z axis saddle is provided with Z axis screw mandrel bearing, and described Z axis screw mandrel bearing is connected with the Z axis screw mandrel.
The driving that three drive units all adopt servomotor to drive screw mandrel is because this drive unit movement velocity is controlled well, can select friction speed to spray according to the required quality of spraying, and displacement is also very accurate, speed is also fast, can be when very short the chien shih shower nozzle arrive assigned address and spray.
Be provided with exhaust equipment in the described exhaust passage.
Also be provided with the accumulator tank that is used for reclaiming oil plant that can take out in the frame bottom.
Owing in spraying process, also have liquid coating or paint drippage, so thereby in the frame bottom accumulator tank is set so as to reclaim the coating of drippage or paint then unified the processing reach the environmental protection purpose.
Tracheae on the described nozzle is controlled its open and close by switch board.
When needs spray, just open like this tracheae, when not needing to spray, can in time stop spraying, so not only can save coating but also guarantee coating quality.
The flush coater of described structure above adopting, it is simple in structure, full automatic working improves operating efficiency, and be provided with the exhaust passage, guarantee working environment be not subject to pernicious gas and dust pollution make its more environmental protection also guaranteed cleannes in the frame simultaneously, this automatic spraying machine adopts the three-shaft linkage automatic coating, move with the program of finishing in advance, difform part or pattern be can spray and paint or coating can not wasted like this, and all be to adopt servomotor and screw mandrel to come drive actions, accurate positioning, translational speed is fast, and to compare spraying effect the same with manipulator, but cost is well below manipulator.
Description of drawings
Fig. 1 is automatic spraying machine complete machine three-dimensional view.
Fig. 2 is automatic spraying machine internal structure view.
The specific embodiment
Automatic spraying machine as shown in Figure 1 includes frame 1, described frame 1 is that a top offers the cavity housing that window picks and places part, on the window of offering, can arrange and block window, the described window greasy dirt when when work is in closed condition and avoids spraying that blocks splashes out, open in the time of need to picking and placeing part and block window, and block window and can select transparent material, can observe at any time the spraying situation so at work.Be provided with accumulator tank 11 in frame 1 bottom, this accumulator tank 11 mainly is recovered in the coating that drips in the spraying process, this accumulator tank 11 is designed to the drawer form, after amassing completely, can accumulator tank 11 be extracted out from frame 1 bottom sides in the waste material in the accumulator tank 11, then waste material is focused on, do like this and be conducive to environmental protection, in frame 1, also be provided with an exhaust passage that is in communication with the outside 12, air interchanger is installed in the described exhaust passage 12 or it is connected in the total air interchanger by pipeline, pernicious gas in the spraying process is discharged the operating room, then the exhaust-gas treatment of concentrating makes its meet the requirement of environmental protection free from environmental pollution, and also the assorted dirt in the working space is discharged, thereby keep the degree of purity of working space to make spraying effect better, in order to ventilate, open top in frame 1, form like this convection current, air flows downward from the top, being suspended in airborne assorted dirt and pernicious gas circulates downwards, and the direction of the direction of Air Flow and spraying is consistent can not cause spraying the time, and moving air dispels the destruction spraying effect with spraying, and the opening part at frame 1 top can arrange filter screen and comes assorted dirt in the filtered air to keep the degree of purity of working space.Be provided with guidance panel 2 in frame 1, described guidance panel 2 is used for the work order of input flush coater and display device in the information of spraying process, on frame 1, also be provided with switch board 4, switch board 4 is electrically connected with guidance panel 2, control panel 2 will transfer signals to switch board 4 like this, controls the action of flush coater by switch board 4.
Automatic spraying machine internal structure of the present invention as shown in Figure 2, above frame 1, be provided with Y-axis track 54, at the Y-axis track 54 added Y-axis saddles 53 that are provided with, Y-axis saddle 53 can be free to slide at Y-axis track 54, the Y-axis drive unit 5 of its motion also is installed on the frame 1, Y-axis drive unit 5 shown in the figure is servomotor, be connected with Y-axis screw mandrel 51 at this servomotor, and be installed with Y-axis screw mandrel bearing 52 at Y-axis saddle 53, described Y-axis screw mandrel 51 cooperates with Y-axis screw mandrel bearing 52, servomotor is electrically connected with switch board 4, after transferring signals to switch board 4 by guidance panel 2, control the rotation of servomotor by switch board 4, thereby the rotation that drives Y-axis screw mandrel 51 makes Y-axis screw mandrel bearing 52 mobile at Y-axis screw mandrel 51, because Y-axis screw mandrel bearing 52 is fixed on the Y-axis saddle 53, it is mobile at Y-axis guide rail 54 so just can to drive whole Y-axis saddle 53.Be provided with X-axis track 63 at Y-axis saddle 53, be provided with X-axis saddle 62 at X-axis track 63, X-axis saddle 62 can be free to slide at X-axis track 63, the X-axis drive unit 6 of its motion is installed on the Y-axis saddle 53, X-axis drive unit 6 shown in the figure is servomotor, be connected with X-axis screw mandrel 61 at this servomotor, and be installed with X-axis screw mandrel bearing at X-axis saddle 62, described X-axis screw mandrel 61 and X-axis screw mandrel bearing fit, servomotor is electrically connected with switch board 4, after transferring signals to switch board 4 by guidance panel 2, control the rotation of servomotor by switch board 4, thereby the rotation that drives X-axis screw mandrel 61 makes X-axis screw mandrel bearing move along X-axis screw mandrel 61, because X-axis screw mandrel bearing is fixed on the X-axis saddle 62, so just can drive whole X-axis saddle 62 in 63 motions of X-axis guide rail.Be provided with Z axis track 33 at X-axis saddle 62, be provided with Z axis saddle 3 at Z axis track 33, Z axis saddle 3 can be free to slide at Z axis track 33, the Z axis drive unit 7 of its motion is installed on the Z axis guide rail 33, Z axis drive unit 7 shown in the figure is servomotor, be connected with the Z axis screw mandrel at this servomotor, and be installed with Z axis screw mandrel bearing at Z axis saddle 3, described Z axis screw mandrel and Z axis screw mandrel bearing fit, switch board 4 and each servomotor control connection, after transferring signals to switch board 4 by guidance panel 2, control the rotation of servomotor by switch board 4, thereby the rotation that drives the Z axis screw mandrel makes Z axis screw mandrel bearing move along the Z axis screw mandrel, because Z axis screw mandrel bearing is fixed on the Z axis saddle 3, so just can drive whole Z axis saddle 3 in 33 motions of Z axis guide rail.Adopt structure recited above can realize simultaneously three-shaft linkage, the efficient of spraying is improved, and can spray difform part.
The nozzle 31 of flush coater is installed in Z axis saddle 3 belows, on Z axis saddle 3, also be provided with the oil can 32 of a splendid attire paint, this oil can 32 is communicated with nozzle 31, and nozzle is provided with the tracheae that connects out from switch board 4, by control panel 2 signal is reached in the switch board 4, by 31 oil spouts of switch board 4 Control Nozzles.
The whole course of work is that part is put into plenum chamber from the window of frame 1; in plenum chamber, be provided with the workbench of placing part; this platform is by mesh-supported frame or simple and easy be overlapped to form latticed; placing part on top also can flow out the space of ventilation in order to exhaust passage 12 can be discharged the cavity indoor harmful gas like this; input the data information that need to spray at guidance panel 2; switch board 4 will be controlled Y-axis drive unit 5 after receiving signal like this; X-axis drive unit 6 and Z axis drive unit 7 carry out synchronization action; make in the place of needs spraying simultaneously and pass into air in the tracheae; by nozzle 31 with the paint spraying in the oil can 32 to part; the exhaust passage 12 that is positioned at frame 1 bottom in spraying process always in running order the absorption is dispersed in airborne pernicious gas and floating greasy dirt powder, pernicious gas and greasy dirt powder is focused on guarantee the working environment cleannes and to the protection of environment at last.

Claims (7)

1. automatic spraying machine, the guidance panel (2) that comprises frame (1) and input and demonstration working signal, it is characterized in that: described frame (1) is for being provided with the plenum chamber that window picks and places part, and in frame (1), be provided with exhaust passage (12), be provided with the switch board (4) that reception guidance panel (2) signal is controlled flush coater work in described frame (1), on described frame (1), also be provided with Y-axis guide rail (54), be provided with the Y-axis saddle (53) that can slide thereon at described Y-axis guide rail (54), be provided with X-axis guide rail (63) at affiliated Y-axis saddle (53), be provided with the X-axis saddle (62) of move left and right thereon at X-axis guide rail (63), be provided with Z axis guide rail (33) at described X-axis saddle (62), be provided with the Z axis saddle (3) that can move up and down thereon at described Z axis guide rail (33), be provided with the oil can (32) that holds coating in described Z axis saddle (3) one sides, also be provided with the nozzle (31) of spraying usefulness in Z axis saddle (3) below, described nozzle (31) is communicated with oil can (32), and nozzle also is connected with the tracheae that carries out sprayed coating on (31), on described frame (1), also be provided with and drive the Y-axis drive unit (5) that Y-axis saddle (53) seesaws, be provided with the X-axis drive unit (6) that drives X-axis saddle (62) side-to-side movement at Y-axis saddle (53), be provided with at described Z axis guide rail (33) and drive the Z axis drive unit (7) that Z axis saddle (3) moves up and down, described switch board (4) respectively with Y-axis drive unit (5), X-axis drive unit (6) and Z axis drive unit (7) control connection.
2. a kind of automatic spraying machine according to claim 1, it is characterized in that: described Y-axis drive unit (5) is servomotor, described servomotor output is provided with Y-axis screw mandrel (51), described Y-axis saddle (53) is provided with Y-axis screw mandrel bearing (52), and described Y-axis screw mandrel bearing (52) is connected with Y-axis screw mandrel (51).
3. a kind of automatic spraying machine according to claim 1, it is characterized in that: described X-axis drive unit (6) is servomotor, described servomotor output is provided with X-axis screw mandrel (61), described X-axis saddle (62) is provided with the screw mandrel bearing, and described screw mandrel bearing is connected with X-axis screw mandrel (61).
4. a kind of automatic spraying machine according to claim 1, it is characterized in that: described Z axis drive unit (7) is servomotor, described servomotor output is provided with the Z axis screw mandrel, and described Z axis saddle (3) is provided with Z axis screw mandrel bearing, and described Z axis screw mandrel bearing is connected with the Z axis screw mandrel.
5. a kind of automatic spraying machine according to claim 1, it is characterized in that: described exhaust passage is provided with exhaust equipment in (12).
6. a kind of automatic spraying machine according to claim 1 is characterized in that: also be provided with the accumulator tank (11) that is used for reclaiming oil plant that can take out in frame (1) bottom.
7. a kind of automatic spraying machine according to claim 1, it is characterized in that: the tracheae on the described nozzle (31) is controlled its open and close by switch board (4).
CN201210341390XA 2012-09-14 2012-09-14 Automatic spraying machine Pending CN102872999A (en)

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Cited By (26)

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CN103128041A (en) * 2013-02-07 2013-06-05 华南理工大学 Full automatic fluorescent powder coating process and device
CN103183477A (en) * 2013-03-29 2013-07-03 南通繁华玻璃金属制品有限公司 Automatic developing machine
CN103223388A (en) * 2013-04-02 2013-07-31 南京化工职业技术学院 Automatic paint spraying device for round metal disk and paint spraying method thereof
CN105107678A (en) * 2015-08-31 2015-12-02 重庆望变电气(集团)股份有限公司 Environmentally friendly paint coating device
CN105149460A (en) * 2015-08-18 2015-12-16 上海众大汽车配件有限公司 Feeding device with automatic oil injection mechanism for progressive die production
CN105170378A (en) * 2015-10-16 2015-12-23 天津亚轩科技有限公司 Paint spraying device for workpieces
CN105413922A (en) * 2015-12-08 2016-03-23 无锡万能胶粘剂有限公司 High-uniformity glue sprayer
CN106238248A (en) * 2016-08-09 2016-12-21 广西佳华医疗卫生用品有限公司 Laundry sheet monolithic spraying process units
CN106297511A (en) * 2016-11-08 2017-01-04 胡明建 A kind of single Magnet magnetic line of force method for designing to iron powder effect of moving
CN106334645A (en) * 2016-11-16 2017-01-18 赵文林 Paint spraying device convenient for fixing paint spray pipes
CN106448383A (en) * 2016-11-10 2017-02-22 胡明建 A design method for interaction movements of iron powder through vertically in-phase distributed magnetic lines
CN106513217A (en) * 2016-11-07 2017-03-22 上海客辉自动化设备有限公司 Four-axis spraying machine with automatic cleaning function
CN107427856A (en) * 2015-03-13 2017-12-01 株式会社Ihi The painting device of blade
CN107930924A (en) * 2017-11-18 2018-04-20 江苏长虹智能装备集团有限公司 A kind of spray robot for aircraft tail
CN107952611A (en) * 2017-11-27 2018-04-24 山东北方创信防水技术有限公司 For spraying the intelligent flush coater of rapid hardening rubber asphalt waterproof coating
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CN108325779A (en) * 2018-03-29 2018-07-27 广东大市智能装备有限公司 Seven axis oil-injection machines of intelligence
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CN103128041B (en) * 2013-02-07 2014-09-10 华南理工大学 Full automatic fluorescent powder coating process and device
CN103128041A (en) * 2013-02-07 2013-06-05 华南理工大学 Full automatic fluorescent powder coating process and device
CN103183477A (en) * 2013-03-29 2013-07-03 南通繁华玻璃金属制品有限公司 Automatic developing machine
CN103223388B (en) * 2013-04-02 2015-06-03 南京化工职业技术学院 Automatic paint spraying device for round metal disk and paint spraying method thereof
CN103223388A (en) * 2013-04-02 2013-07-31 南京化工职业技术学院 Automatic paint spraying device for round metal disk and paint spraying method thereof
CN107427856A (en) * 2015-03-13 2017-12-01 株式会社Ihi The painting device of blade
US10207283B2 (en) 2015-03-13 2019-02-19 Ihi Corporation Vane coating apparatus
CN105149460A (en) * 2015-08-18 2015-12-16 上海众大汽车配件有限公司 Feeding device with automatic oil injection mechanism for progressive die production
CN105149460B (en) * 2015-08-18 2018-04-17 上海众大汽车配件有限公司 A kind of feed device with automatic oil spout mechanism in the production for progressive die
CN105107678A (en) * 2015-08-31 2015-12-02 重庆望变电气(集团)股份有限公司 Environmentally friendly paint coating device
CN105170378A (en) * 2015-10-16 2015-12-23 天津亚轩科技有限公司 Paint spraying device for workpieces
CN105413922A (en) * 2015-12-08 2016-03-23 无锡万能胶粘剂有限公司 High-uniformity glue sprayer
CN106238248A (en) * 2016-08-09 2016-12-21 广西佳华医疗卫生用品有限公司 Laundry sheet monolithic spraying process units
CN106238248B (en) * 2016-08-09 2018-11-23 台州知通科技有限公司 Laundry sheet monolithic sprays process units
CN106513217A (en) * 2016-11-07 2017-03-22 上海客辉自动化设备有限公司 Four-axis spraying machine with automatic cleaning function
CN106297511B (en) * 2016-11-08 2020-06-19 胡明建 Design method for action of moving single-magnet magnetic force line on iron powder
CN106297511A (en) * 2016-11-08 2017-01-04 胡明建 A kind of single Magnet magnetic line of force method for designing to iron powder effect of moving
CN106448383B (en) * 2016-11-10 2020-06-05 胡明建 Design method for interaction movement of iron powder by vertical in-phase distribution magnetic lines
CN106448383A (en) * 2016-11-10 2017-02-22 胡明建 A design method for interaction movements of iron powder through vertically in-phase distributed magnetic lines
CN106334645A (en) * 2016-11-16 2017-01-18 赵文林 Paint spraying device convenient for fixing paint spray pipes
CN107930924A (en) * 2017-11-18 2018-04-20 江苏长虹智能装备集团有限公司 A kind of spray robot for aircraft tail
CN107952611A (en) * 2017-11-27 2018-04-24 山东北方创信防水技术有限公司 For spraying the intelligent flush coater of rapid hardening rubber asphalt waterproof coating
CN107952611B (en) * 2017-11-27 2024-01-26 山东北方创信防水科技集团股份有限公司 Intelligent spraying machine for spraying quick-setting rubber asphalt waterproof paint
CN108031592A (en) * 2018-01-16 2018-05-15 深圳市晟腾企业管理有限公司 A kind of construction six degree of freedom plank paint spraying apparatus
CN108043627A (en) * 2018-01-16 2018-05-18 深圳市晟腾企业管理有限公司 A kind of two-way paint spraying apparatus of construction plank
CN108325779A (en) * 2018-03-29 2018-07-27 广东大市智能装备有限公司 Seven axis oil-injection machines of intelligence
CN109488615A (en) * 2018-04-30 2019-03-19 中山市道格装饰设计工程有限公司 A kind of ceiling fan position adjusting bracket
CN109078788A (en) * 2018-09-19 2018-12-25 黄河科技学院 A kind of automotive lacquer house exhaust processing unit
CN109078788B (en) * 2018-09-19 2020-12-29 沈菊青 Exhaust treatment device for automobile paint spraying workshop
CN110420781B (en) * 2019-08-27 2023-10-03 爱司凯科技股份有限公司 Environment-friendly coating machine
CN110420781A (en) * 2019-08-27 2019-11-08 爱司凯科技股份有限公司 Environment-friendly type coating machine
CN110918352A (en) * 2019-11-27 2020-03-27 浙江虹腾新材料有限公司 Surface spraying device for carbon fiber plate
CN110918352B (en) * 2019-11-27 2021-08-03 浙江虹腾新材料有限公司 Surface spraying device for carbon fiber plate
CN112893038A (en) * 2021-01-21 2021-06-04 芜湖金三氏数控科技有限公司经开区分公司 Powder spraying device for glass surface
CN113231235A (en) * 2021-05-21 2021-08-10 张晓艳 A device for new energy automobile part sprays paint
CN113262911A (en) * 2021-05-27 2021-08-17 杭州以诺行汽车科技股份有限公司 Intelligent spraying device
CN114887815A (en) * 2022-06-09 2022-08-12 合肥陶陶新材料科技有限公司 Ceramic substrate conducting layer spraying equipment

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Application publication date: 20130116