CN102863861A - Water-borne on rust coating and preparation method thereof - Google Patents

Water-borne on rust coating and preparation method thereof Download PDF

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CN102863861A
CN102863861A CN2012103777535A CN201210377753A CN102863861A CN 102863861 A CN102863861 A CN 102863861A CN 2012103777535 A CN2012103777535 A CN 2012103777535A CN 201210377753 A CN201210377753 A CN 201210377753A CN 102863861 A CN102863861 A CN 102863861A
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rust
preparation
water
waterborne rusted
parts
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CN102863861B (en
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刘万青
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Hefei Huaqing High Tech Surface Technology Co ltd
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HEFEI HUAQING METAL SURFACE TREATMENT CO Ltd
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Abstract

The invention is applicable to the technical field of on rust coating of steel structures and steel workpieces and particularly relates to a water-borne on rust coating and a preparation method thereof. On the basis of a crosslink styrene-acrylate emulsion membrane formation mechanism, the water-borne on rust coating with a crosslink styrene-acrylate emulsion as a main membrane formation agent is studied out by screening and compositing main components of the crosslink styrene-acrylate emulsion and other membrane formation auxiliaries. The water-borne on rust coating has the advantages of being non-toxic, harmless, pollution-free, simple in operation, wide in raw material source, low in price, clean in production, basically free of organic solvent ingredients, environment-friendly, short in membrane formation time and good in leveling property. The preparation method is simple, convenient to construct and good in anti-rust effect.

Description

Waterborne rusted paint and preparation method thereof
Technical field
The present invention is applicable to the application over rust technical field of steel construction and steel workpiece, is specifically related to a kind of waterborne rusted paint and preparation method thereof.
Background technology
During application, traditional technology requires thoroughly rust cleaning to coating on steel surface, even requires to expose the metallic matrix true qualities fully, and this is very heavy work of part, has not only had a strong impact on production efficiency, and executive cost is high, and rust dirt is detrimental to health; And on some large-scale metal structures such as bridge, traffic guardrail, big machinery and facility, can't carry out thorough surface treatment especially.Therefore just be necessary to develop a kind of new coating-Rust-resisting coating of directly brushing corrosion steel surface.
Rust-resisting coating can not only change into corrosion general on the hardware stable " harmless rust ", and has simultaneously common rust proof paint function concurrently.Begin one's study from the end of the fifties in last century, since the mid-1960s was applied, the research of Rust-resisting coating was very active, developed also very rapid, kind is a lot, has by the film-forming resin classification: alkyd, epoxy, oiliness phenolic aldehyde, epoxy-coal tar, epoxy-polyvinyl butyral acetal etc.Can be divided into by the rust-proofing action principle: osmosis type, transformant and stable form.But judging from the current situation, be that to adopt organism be the oiliness on rust paint of solvent or dispersion medium mostly in the existing kind, big for environment pollution, energy consumption is high, dangerous and be not expected.Thereby the research and development waterborne rusted paint not only is beneficial to environment protection, and has saved a large amount of organic resources, a kind of novel aqueous Rust-resisting coating that the present invention researchs and develops just under these circumstances.
Steel surface first got rusty and the iron and steel ground adheres to jail, but along with the carrying out of corrosion, originally nascent rust is aging gradually, below new rust constantly generate, so the iron rust layer is two-layer inside and outside comprising.Skin is floating rust, and loose porous and iron and steel ground adheres to not firm, and once brushing, internal layer is the jail rust with wire brush, and it and iron and steel ground adhere to more firm.On rust paint is owing to its internal performance can transform iron rust and be stabilized in the coating.
On forming, iron rust is made of the mixture of stable iron cpd and active iron cpd, according to these characteristics of iron rust, on rust paint is except the performance that must have general rust proof paint, also must possess two specific functions, namely transform the function with stable iron rust: (1) coating can fully infiltrate, permeate whole loose porous rusty scale, makes the rusty scale bonding become continuous closure coating, seals whole rusty scale and steel surface; (2) to rusty scale enough reactivities must be arranged, can make iron cpd active in the rusty scale through the filler of conversion or passivation vary stable.
Summary of the invention
The present invention is intended to overcome above-mentioned the deficiencies in the prior art, and a kind of environment-friendly type aqueous on rust paint and preparation method thereof is provided.
The technical solution used in the present invention is as follows:
Waterborne rusted paint is characterized in that, its raw material is comprised of following weight proportion:
Figure BSA00000785616400021
Wherein, the preparation method of described Crosslinked Styrene-Acrylate Emulsion is: with 50~60 parts of butyl acrylates as soft monomer, 40~50 parts of vinylbenzene are hard monomer, 3~4 parts of N hydroxymethyl acrylamides, and 2~5 parts of vinylformic acid are altered contents, take 2~2.5 parts of OP-10 as emulsifying agent, ammonium persulphate is initiator, adopts semi-continuous emulsion polymerizing method polymerization preparation, 75~80 ℃ of polymerization temperatures, polymerization time 2~3 hours, the Crosslinked Styrene-Acrylate Emulsion solid content that makes is 45 ± 1%.
Preferably, described transforming agent is oxalic acid and/or tannic acid.
Preferably, described inversion accelerating agent is benzenetriol.
Preferably, described rust-stabilising pigment is one or more in aluminium dihydrogen tripolyphosphate, zinc yellow, iron oxide red, zinc oxide, the barium sulfate.
Preferably, described defoamer is water-based silicone oil.
Preferably, described film coalescence aid is glycol propyl ether or butyl glycol ether.
The preparation method of waterborne rusted paint is characterized in that, comprises the steps:
1., preparation Crosslinked Styrene-Acrylate Emulsion;
2., rust-stabilising pigment being mixed and carries out grinding distribution to fineness with 8~12 parts of water is 20~60 microns;
3., mix 1. and 2., and add transforming agent, inversion accelerating agent, defoamer, film coalescence aid, thickening material and excess water, stir, namely get waterborne rusted paint.
The present invention by the major ingredient such as Crosslinked Styrene-Acrylate Emulsion and other film coalescence aid screening and composite, works out the waterborne rusted paint take Crosslinked Styrene-Acrylate Emulsion as main membrane-forming agent on the basis of Crosslinked Styrene-Acrylate Emulsion membrane formation mechanism.Nontoxic, harmless, pollution-free, simple to operate, the characteristics such as raw material sources are extensive, price is low, cleaner production that product has.
Waterborne rusted paint of the present invention and preparation method thereof, compared with prior art, its advantage shows:
1, product does not contain organic solvent composition substantially, and is environmentally friendly, pollution-free.
2, the product film formation time is short, good leveling property.
3, the preparation method is simple, easy construction, favorable rust preventing effect.
Embodiment
The present invention is further illustrated below in conjunction with embodiment.
Embodiment 1
Waterborne rusted paint, its raw material is comprised of following weight proportion:
Wherein, transforming agent is selected oxalic acid, and rust-stabilising pigment is aluminium dihydrogen tripolyphosphate, and film coalescence aid is glycol propyl ether, and thickening material is commercial grade.
Preparation process is as follows:
1., preparation Crosslinked Styrene-Acrylate Emulsion
With the 260g butyl acrylate as soft monomer, 200g vinylbenzene is hard monomer, the 20g N hydroxymethyl acrylamide, 10g vinylformic acid is altered contents, and take 12.5g OP-10 as emulsifying agent, ammonium persulphate is initiator, adopt semi-continuous emulsion polymerizing method polymerization preparation, 75 ℃ of polymerization temperatures, polymerization time 2 hours, the Crosslinked Styrene-Acrylate Emulsion solid content that makes is 44%.
2., rust-stabilising pigment being mixed with 50g water and carries out grinding distribution to fineness is 20 microns.
3., mix 1. and 2., and add transforming agent, benzenetriol, water-based silicone oil, film coalescence aid, thickening material and excess water, stir, namely get waterborne rusted paint.
Embodiment 2
Waterborne rusted paint, its raw material is comprised of following weight proportion:
Figure BSA00000785616400051
Wherein, transforming agent is selected tannic acid, and rust-stabilising pigment is zinc yellow, and film coalescence aid is butyl glycol ether, and thickening material is commercial grade.
Preparation process is as follows:
1., preparation Crosslinked Styrene-Acrylate Emulsion
With the 50g butyl acrylate as soft monomer, 42g vinylbenzene is hard monomer, the 3g N hydroxymethyl acrylamide, 3g vinylformic acid is altered contents, and take 2.4g OP-10 as emulsifying agent, ammonium persulphate is initiator, adopt semi-continuous emulsion polymerizing method polymerization preparation, 78 ℃ of polymerization temperatures, polymerization time 2.5 hours, the Crosslinked Styrene-Acrylate Emulsion solid content that makes is 45%.
2., rust-stabilising pigment being mixed with 10g water and carries out grinding distribution to fineness is 60 microns.
3., mix 1. and 2., and add transforming agent, benzenetriol, water-based silicone oil, film coalescence aid, thickening material and excess water, stir, namely get waterborne rusted paint.
Embodiment 3
Waterborne rusted paint, its raw material is comprised of following weight proportion:
Wherein, transforming agent is selected oxalic acid, and rust-stabilising pigment is iron oxide red, and film coalescence aid is glycol propyl ether, and thickening material is commercial grade.
Preparation process is as follows:
1., preparation Crosslinked Styrene-Acrylate Emulsion
With the 540g butyl acrylate as soft monomer, 440g vinylbenzene is hard monomer, the 33g N hydroxymethyl acrylamide, 40g vinylformic acid is altered contents, and take 23g OP-10 as emulsifying agent, ammonium persulphate is initiator, adopt semi-continuous emulsion polymerizing method polymerization preparation, 80 ℃ of polymerization temperatures, polymerization time 3 hours, the Crosslinked Styrene-Acrylate Emulsion solid content that makes is 46%.
2., rust-stabilising pigment being mixed with 110g water and carries out grinding distribution to fineness is 40 microns.
3., mix 1. and 2., and add transforming agent, benzenetriol, water-based silicone oil, film coalescence aid, thickening material and excess water, stir, namely get waterborne rusted paint.
Embodiment 4
Waterborne rusted paint, its raw material is comprised of following weight proportion:
Figure BSA00000785616400071
Wherein, transforming agent is selected tannic acid, and rust-stabilising pigment is zinc oxide, and film coalescence aid is butyl glycol ether, and thickening material is commercial grade.
Preparation process is as follows:
1., preparation Crosslinked Styrene-Acrylate Emulsion
With the 58g butyl acrylate as soft monomer, 48g vinylbenzene is hard monomer, 3.8g N hydroxymethyl acrylamide, 5g vinylformic acid is altered contents, and take 2g OP-10 as emulsifying agent, ammonium persulphate is initiator, adopt semi-continuous emulsion polymerizing method polymerization preparation, 76 ℃ of polymerization temperatures, polymerization time 2.2 hours, the Crosslinked Styrene-Acrylate Emulsion solid content that makes is 44.5%.
2., rust-stabilising pigment being mixed with 10g water and carries out grinding distribution to fineness is 35 microns.
3., mix 1. and 2., and add transforming agent, benzenetriol, water-based silicone oil, film coalescence aid, thickening material and excess water, stir, namely get waterborne rusted paint.
Embodiment 5
Waterborne rusted paint, its raw material is comprised of following weight proportion:
Figure BSA00000785616400072
Figure BSA00000785616400081
Wherein, transforming agent is selected oxalic acid and tannic acid (1: 1), and rust-stabilising pigment is in iron oxide red, zinc oxide and the barium sulfate (1: 1: 1), and film coalescence aid is glycol propyl ether, and thickening material is commercial grade.
Preparation process is as follows:
1., preparation Crosslinked Styrene-Acrylate Emulsion
With the 300g butyl acrylate as soft monomer, 250g vinylbenzene is hard monomer, 17.5g N hydroxymethyl acrylamide, 17.5g vinylformic acid is altered contents, take 10.5g OP-10 as emulsifying agent, ammonium persulphate is initiator, adopt semi-continuous emulsion polymerizing method polymerization preparation, 77 ℃ of polymerization temperatures, polymerization time 2.8 hours, the Crosslinked Styrene-Acrylate Emulsion solid content that makes is 45.5%.
2., rust-stabilising pigment being mixed with 50g water and carries out grinding distribution to fineness is 55 microns.
3., mix 1. and 2., and add transforming agent, benzenetriol, water-based silicone oil, film coalescence aid, thickening material and excess water, stir, namely get waterborne rusted paint.
Above content only is that the present invention is conceived example and explanation; under those skilled in the art described specific embodiment is made various modifications or replenish or adopt similar mode to substitute; only otherwise depart from the design of invention or do not surmount this scope as defined in the claims, all should belong to protection scope of the present invention.

Claims (7)

1. waterborne rusted paint is characterized in that, its raw material is comprised of following weight proportion:
Figure FSA00000785616300011
Wherein, the preparation method of described Crosslinked Styrene-Acrylate Emulsion is: with 50~60 parts of butyl acrylates as soft monomer, 40~50 parts of vinylbenzene are hard monomer, 3~4 parts of N hydroxymethyl acrylamides, and 2~5 parts of vinylformic acid are altered contents, take 2~2.5 parts of OP-10 as emulsifying agent, ammonium persulphate is initiator, adopts semi-continuous emulsion polymerizing method polymerization preparation, 75~80 ℃ of polymerization temperatures, polymerization time 2~3 hours, the Crosslinked Styrene-Acrylate Emulsion solid content that makes is 45 ± 1%.
2. waterborne rusted paint according to claim 1 is characterized in that, described transforming agent is oxalic acid and/or tannic acid.
3. waterborne rusted paint according to claim 1 is characterized in that, described inversion accelerating agent is benzenetriol.
4. waterborne rusted paint according to claim 1 is characterized in that, described rust-stabilising pigment is one or more in aluminium dihydrogen tripolyphosphate, zinc yellow, iron oxide red, zinc oxide, the barium sulfate.
5. waterborne rusted paint according to claim 1 is characterized in that, described defoamer is water-based silicone oil.
6. waterborne rusted paint according to claim 1 is characterized in that, described film coalescence aid is glycol propyl ether or butyl glycol ether.
7. preparation is characterized in that such as the method for each described waterborne rusted paint of claim 1~6, comprises the steps:
1., preparation Crosslinked Styrene-Acrylate Emulsion;
2., rust-stabilising pigment being mixed and carries out grinding distribution to fineness with 8~12 parts of water is 20~60 microns;
3., mix 1. and 2., and add transforming agent, inversion accelerating agent, defoamer, film coalescence aid, thickening material and excess water, stir, namely get waterborne rusted paint.
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103483937A (en) * 2013-09-26 2014-01-01 无锡阳工机械制造有限公司 Rust-proof paint
CN103897510A (en) * 2014-04-22 2014-07-02 西南大学 Waterborne residual rust antirust coating and preparation method thereof
CN103938196A (en) * 2014-04-16 2014-07-23 武汉科迪奥电力科技有限公司 Aqueous in-situ rusty treating liquid for structural steel and preparation method of treating liquid
CN104031482A (en) * 2013-03-06 2014-09-10 山西鑫山生物工程集团有限公司 Environment friendly persimmon base membrane
CN104046149A (en) * 2014-07-01 2014-09-17 国家电网公司 Water-based on-rust paint and preparation method thereof
CN104530878A (en) * 2014-11-20 2015-04-22 马鞍山市金韩涂料制造有限公司 Environmental-friendly rust conversion and prevention paint
CN105925092A (en) * 2016-06-24 2016-09-07 无锡伊佩克科技有限公司 Waterborne over-rust coating for steel and preparation method thereof
CN108329767A (en) * 2018-03-13 2018-07-27 泰州市杰诚新材料有限公司 A kind of water nano Corrosion resisting paint without need of cleaning rust
US20190276372A1 (en) * 2016-11-25 2019-09-12 Shenzhen University Concrete protective agent and preparation method thereof, and concrete protective film and preparation method thereof
CN112625528A (en) * 2020-12-19 2021-04-09 常州市武进吉丹洗涤剂有限公司 Water-based rapid rust removing and preventing agent suitable for steel surface

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CN1709931A (en) * 2004-06-18 2005-12-21 何一军 Method for preparing anti-bacteria, water-proof and anti-ageing nano propyl-phenyl emulsion
CN101921516A (en) * 2009-10-28 2010-12-22 北京航空航天大学 Aqueous antiseptic transparent coating suitable for steel surface and preparation method thereof

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CN1709931A (en) * 2004-06-18 2005-12-21 何一军 Method for preparing anti-bacteria, water-proof and anti-ageing nano propyl-phenyl emulsion
CN101921516A (en) * 2009-10-28 2010-12-22 北京航空航天大学 Aqueous antiseptic transparent coating suitable for steel surface and preparation method thereof

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104031482A (en) * 2013-03-06 2014-09-10 山西鑫山生物工程集团有限公司 Environment friendly persimmon base membrane
CN103483937B (en) * 2013-09-26 2016-01-20 无锡阳工机械制造有限公司 A kind of rust-inhibiting paint
CN103483937A (en) * 2013-09-26 2014-01-01 无锡阳工机械制造有限公司 Rust-proof paint
CN103938196B (en) * 2014-04-16 2016-09-14 武汉科迪奥电力科技有限公司 A kind of structural steel aqueous band rust treatment fluid and preparation method thereof in situ
CN103938196A (en) * 2014-04-16 2014-07-23 武汉科迪奥电力科技有限公司 Aqueous in-situ rusty treating liquid for structural steel and preparation method of treating liquid
CN103897510A (en) * 2014-04-22 2014-07-02 西南大学 Waterborne residual rust antirust coating and preparation method thereof
CN103897510B (en) * 2014-04-22 2016-05-11 西南大学 Water-based antirusting paint operable with rust and preparation method thereof
CN104046149A (en) * 2014-07-01 2014-09-17 国家电网公司 Water-based on-rust paint and preparation method thereof
CN104530878A (en) * 2014-11-20 2015-04-22 马鞍山市金韩涂料制造有限公司 Environmental-friendly rust conversion and prevention paint
CN105925092A (en) * 2016-06-24 2016-09-07 无锡伊佩克科技有限公司 Waterborne over-rust coating for steel and preparation method thereof
US20190276372A1 (en) * 2016-11-25 2019-09-12 Shenzhen University Concrete protective agent and preparation method thereof, and concrete protective film and preparation method thereof
US10851024B2 (en) * 2016-11-25 2020-12-01 Shenzhen University Concrete protective agent and preparation method thereof, and concrete protective film and preparation method thereof
CN108329767A (en) * 2018-03-13 2018-07-27 泰州市杰诚新材料有限公司 A kind of water nano Corrosion resisting paint without need of cleaning rust
CN112625528A (en) * 2020-12-19 2021-04-09 常州市武进吉丹洗涤剂有限公司 Water-based rapid rust removing and preventing agent suitable for steel surface
CN112625528B (en) * 2020-12-19 2022-08-30 常州市武进吉丹洗涤剂有限公司 Water-based rapid rust removing and preventing agent suitable for steel surface

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