CN102861781A - Alloy flat wire processing and forming device and method for rolling wires by using same - Google Patents
Alloy flat wire processing and forming device and method for rolling wires by using same Download PDFInfo
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- CN102861781A CN102861781A CN2012101956193A CN201210195619A CN102861781A CN 102861781 A CN102861781 A CN 102861781A CN 2012101956193 A CN2012101956193 A CN 2012101956193A CN 201210195619 A CN201210195619 A CN 201210195619A CN 102861781 A CN102861781 A CN 102861781A
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Abstract
The invention provides an alloy flat wire processing and forming device applied to the technical field of alloy flat wire production and processing and further relates to a method for rolling wires by using same. A wire rolling mechanism (5) is arranged between a wire paying-off mechanism (1) and a wire winding-up mechanism (2) of the alloy flat wire processing and forming device, and an upper roller (7) and a lower roller (8) of the wire rolling mechanism (5) are installed on a rolling mechanism support (6). The wire rolling mechanism (5) further comprises an adjusting part (11) for adjusting a gap between the upper roller end face (9) and the lower roller end face (10), and the wire winding-up mechanism (2) is connected with an electric control mechanism (12) for controlling winding-up. By means of the device and the method, the wires can be ensured to be formed in the processing and forming process in one time, accordingly the labor intensity of operators is reduced, the production efficiency is improved, and the production cost is reduced.
Description
Technical field
The invention belongs to alloy lenticular wire material production and processing technical field, more particularly, relate to a kind of alloy lenticular wire material machine-shaping device, the present invention also relates to the method for using alloy lenticular wire material machine-shaping device rolled wire simultaneously.
Background technology
Alloy lenticular wire (such as copper alloy flat wire) is mainly used in the slide fastener of clothes and case and bag etc. and makes.At present, alloy lenticular wire material machine-shaping device comprises wire flattening mill, annealing furnace, the cooling pond, descaling bath and finished product drawing machine, during moulding, at first alloy wire is transported to the wire flattening mill place, to justify wire flattening, be processed into thick lenticular wire, make the blank of lenticular wire, because in the process of flattening, the wire rod distortion so that lenticular wire becomes unusually hard, is difficult to the processing of rear road greatly, and serious to the process equipment loss of rear road, so need to place annealing furnace that it is softened processing the crude green body lenticular wire, its surface is produced one deck oxide skin by severe oxidation under the temperature of the alloy of annealed furnace annealing about spending up to 600, affect performance and the good looking appearance of product, for saving time, allow the alloy lenticular wire materials of rear more than 600 degree of annealing cool down fast, also need set up a larger cooling pond, being transported to the descaling bath place after the cooling closes flat gold to copper and carries out pickling processes again, to remove its surperficial oxide layer, be transported at last finished product drawing machine place, be drawn at last finished product.After product has been suppressed by flatting mill, need be transported to first the annealing furnace place and anneal, the annealing time-consuming is long, and about temperature spent up to 600, again time-consuming of source namely consumed energy; Transport to again afterwards the descaling bath place and carry out pickling, the oxide layer of copper alloy surface is removed, consume a large amount of acid solutions, simultaneously also loss copper, and the waste liquid after the pickling may bring environmental pollution, to after this just delivering to the drawing of finished product drawing machine place.Semi-finished product are drawn by compacting, annealing, pickling, finished product in whole process, the discontinuous one by one independent operating point of being interrupted fully between each manufacturing procedure, it consumes a large amount of human and material resources in the process of producing and carrying, also need expend a large amount of time simultaneously, need to arrange large stretch of place storage semi-finished product.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of and can realize the one-shot forming of alloy lenticular wire material, reduce operating personnel's labour intensity, enhance productivity, reduce the alloy lenticular wire material machine-shaping device of production process.
Solve above-described technical problem, the technical scheme that the present invention takes is:
The present invention is a kind of alloy lenticular wire material machine-shaping device, comprise payingoff mechanism, take-up mechanism, actinobacillus wheel and take-up pulley are set respectively on payingoff mechanism and the take-up mechanism, payingoff mechanism and the position between the take-up mechanism of described wire rod machine-shaping device arrange wire rod rolling mechanism, described wire rod rolling mechanism comprises the rolling mechanism support, the topping roll that is formed by more than one roller, the bottom roll that is formed by more than one roller, described topping roll and bottom roll are installed on the rolling mechanism support, also comprise in the described wire rod rolling mechanism for the adjusting parts of regulating topping roll end face and bottom roll end face gap, take-up mechanism with control the electrical control mechanism that furls and be connected.
The rolling mechanism support of described wire rod rolling mechanism is arranged on pedestal, the rolling mechanism support comprises left support and right support, bottom roll is installed between left support and the right support, be set with the hydraulic cylinder that can stretch on left support and the right support, hydraulic cylinder is connected with the control assembly of control hydraulic cylinder lifting, hydraulic cylinder on left support and the right support is installed respectively upper left support and upper right support, and topping roll is installed between upper left support and the upper right support.
A plurality of rollers of described composition topping roll are set to be positioned at the structure of same level line, a plurality of rollers of described composition bottom roll are set to be positioned at the structure of same level line, also comprise a plurality of directive wheel I and a plurality of directive wheel II on the rolling mechanism support, a plurality of directive wheel I are arranged near on the pedestal of payingoff mechanism one side, a plurality of directive wheel II are arranged near on the pedestal of take-up mechanism one side, are set to respectively the structure of arranging by the gap between a plurality of directive wheel I and between a plurality of directive wheel II.
Described alloy lenticular wire material machine-shaping device also comprises tension bracket, tension bracket is arranged between wire rod rolling mechanism and the take-up mechanism, tension bracket comprises support, upper runner, lower runner, regulating wheel, upper runner and lower runner are separately positioned on support upper end and the support lower end position, and regulating wheel is arranged on end position in the support.
Described alloy lenticular wire material machine-shaping device also comprises wire drawing machine, wire drawing machine is arranged between tension bracket and the take-up mechanism, side near tension bracket on the wire drawing machine arranges a plurality of wire drawing dies and a plurality of guide wheel, wire drawing machine arranges a plurality of lead-in wire guide wheels near a side of take-up mechanism, and take-up mechanism comprises take-up guide wheel and a plurality of take-up pulley.
The present invention also relates to the method for using alloy lenticular wire material machine-shaping device rolled alloy lenticular wire material simultaneously, and the step of the method for described use alloy lenticular wire material machine-shaping device rolled alloy lenticular wire material is:
1) draw drum with wound wire is installed on the actinobacillus wheel of payingoff mechanism; 2) after wire rod was pulled out actinobacillus wheel (3), wire rod between the topping roll and bottom roll by wire rod rolling mechanism, then was wound on the take-up pulley of take-up mechanism successively; 3) open electrical control mechanism, the control take-up mechanism constantly furls on the take-up reel of wire rod to the take-up pulley.。
After described wire rod is pulled out from payingoff mechanism, be introduced into guide roller directive wheel I, then by between topping roll and the bottom roll, wire rod by the guide roller II, then enters in the tension bracket by after between topping roll and the bottom roll again.
The described wire rod that enters in the tension bracket is walked around from lower runner bottom first, then passes through regulating wheel, walks around from upper runner top again, walks around the guide wheel on the wire drawing machine again, enters wire drawing machine after passing wire drawing die.
After the described wire rod that enters behind the wire drawing machine is pulled out wire drawing machine, walk around the lead-in wire guide wheel on the wire drawing machine, then advanced the take-up guide wheel and be wound on the take-up pulley.
Described alloy lenticular wire material is when machine-shaping, from actinobacillus wheel, emit simultaneously many wire rods, many wire rods are respectively by a plurality of directive wheel I and a plurality of directive wheel II, then pass through respectively between topping roll and the bottom roll, enter a plurality of wire drawing dies on the wire drawing machine through a plurality of guide wheels respectively again, the many wire rods of pulling out wire drawing die enter the take-up guide wheel through the lead-in wire guide wheel, furl respectively by different take-up pulleies at last.
Adopt technical scheme of the present invention, can obtain following beneficial effect:
The method of alloy lenticular wire material machine-shaping device of the present invention and use alloy lenticular wire material machine-shaping device rolled alloy lenticular wire material, can guarantee wire rod one-shot forming in the process of machine-shaping, wire rod is from the inlet wire to the outlet, in rolling and drawing process, the extremely heavy wire rod of weight does not need carrying, thereby reduced operating personnel's labour intensity, improved production efficiency, reduced production costs.
Description of drawings
The below makes briefly bright to each accompanying drawing of this specification expressed content and the mark among the figure:
Fig. 1 is the overall structure schematic diagram of alloy lenticular wire material machine-shaping device of the present invention;
Fig. 2 be the described alloy lenticular wire of Fig. 1 material machine-shaping device alloy lenticular wire material rolling mechanism face structural representation;
Be labeled as among the figure: 1, payingoff mechanism; 2, take-up mechanism; 3, actinobacillus wheel; 4, take-up pulley; 5, wire rod rolling mechanism; 6, rolling mechanism support; 7, topping roll; 8, bottom roll; 9, topping roll end face; 10, bottom roll end face; 11, regulate parts; 12, electrical control mechanism; 13, pedestal; 14, left support; 15, right support; 16, hydraulic cylinder; 17, control assembly; 18, upper left support; 19, upper right support; 20, directive wheel I; 21, directive wheel II; 22, tension bracket; 23, support; 24, upper runner; 25, lower runner; 26, regulating wheel; 27, support upper end; 28, support lower end; 29, support middle-end; 30, wire drawing machine; 31, wire drawing die; 32, guide wheel; 33, lead-in wire guide wheel; 34, take-up guide wheel; 35, wire rod.
The specific embodiment
The below contrasts accompanying drawing, by the description to embodiment, the effect of the mutual alignment between the shape of the specific embodiment of the present invention such as related each member, structure, the each several part and annexation, each several part and operation principle etc. are described in further detail:
Such as accompanying drawing 1, shown in the accompanying drawing 2, the present invention is a kind of alloy lenticular wire material machine-shaping device, comprise payingoff mechanism 1, take-up mechanism 2, actinobacillus wheel 3 and take-up pulley 4 are set respectively on payingoff mechanism 1 and the take-up mechanism 2, the payingoff mechanism 1 of described alloy lenticular wire material machine-shaping device and the position between the take-up mechanism 2 arrange wire rod rolling mechanism 5, described wire rod rolling mechanism 5 comprises rolling mechanism support 6, the topping roll 7 that is formed by more than one roller, the bottom roll 8 that is formed by more than one roller, described topping roll 7 and bottom roll 8 are installed on the rolling mechanism support 6, also comprise in the described wire rod rolling mechanism 5 for the adjusting parts 11 of regulating topping roll end face 9 and bottom roll end face 10 gaps, take-up mechanism 2 with control the electrical control mechanism 12 that furls and be connected.
The rolling mechanism support 6 of described wire rod rolling mechanism 5 is arranged on pedestal 13, rolling mechanism support 6 comprises left support 14 and right support 15, bottom roll 8 is installed between left support 14 and the right support 15, be set with the hydraulic cylinder 16 that can stretch on left support 14 and the right support 15, hydraulic cylinder 16 is connected with the control assembly 17 of control hydraulic cylinder 16 liftings, hydraulic cylinder 16 on left support 14 and the right support 15 is installed respectively upper left support 18 and upper right support 19, and topping roll 7 is installed between upper left support 18 and the upper right support 19.
A plurality of rollers of described composition topping roll 7 are set to be positioned at the structure of same level line, a plurality of rollers of described composition bottom roll 8 are set to be positioned at the structure of same level line, also comprise a plurality of directive wheel I 20 and a plurality of directive wheel II 21 on the rolling mechanism support 6, a plurality of directive wheel I 20 are arranged near on the pedestal 13 of payingoff mechanism 1 one sides, a plurality of directive wheel II 21 are arranged near on the pedestal 13 of take-up mechanism 2 one sides, are set to respectively the structure of arranging by the gap between a plurality of directive wheel I 20 and between a plurality of directive wheel II 21.
Described alloy lenticular wire material machine-shaping device also comprises tension bracket 22, tension bracket 22 is arranged between wire rod rolling mechanism 5 and the take-up mechanism 2, tension bracket 22 comprises support 23, upper runner 24, lower runner 25, regulating wheel 26, upper runner 24 and lower runner 25 are separately positioned on support upper end 27 and 28 positions, support lower end, and regulating wheel 26 is arranged on support middle-end 29 positions.
Described alloy lenticular wire material machine-shaping device also comprises wire drawing machine 30, wire drawing machine 30 is arranged between tension bracket 22 and the take-up mechanism 2, side near tension bracket 30 on the described wire drawing machine 30 arranges a plurality of wire drawing dies 31 and a plurality of guide wheel 32, wire drawing machine 30 arranges a plurality of lead-in wire guide wheels 33 near a side of take-up mechanism 2, and take-up mechanism 2 comprises take-up guide wheel 34 and a plurality of take-up pulley 4.
The present invention also relates to the method for using alloy lenticular wire material machine-shaping device rolled alloy lenticular wire material simultaneously, and the step of the method for described use alloy lenticular wire material machine-shaping device rolled alloy lenticular wire material is:
1) draw drum with wound wire 35 is installed on the actinobacillus wheel 3 of payingoff mechanism 1;
2) after wire rod 35 was pulled out actinobacillus wheel 3, wire rod 35 between the topping roll 7 and bottom roll 8 by wire rod rolling mechanism 5, then was wound on the take-up pulley 4 of take-up mechanism 2 successively;
3) open electrical control mechanism 12, control take-up mechanism 4 constantly furls on the take-up reel of wire rod 36 to the take-up pulley 4.
Described wire rod 35 is introduced into guide roller directive wheel I 20 after pulling out from payingoff mechanism 1, and then by between topping roll 7 and the bottom roll 8, wire rod 35 by guide roller II 21, then enters in the tension bracket 22 after passing through between topping roll 7 and the bottom roll 8 again.
The described wire rod 35 that enters in the tension bracket 22 is walked around from lower runner 25 bottoms first, then passes through regulating wheel 26, walks around from upper runner 24 tops again, walks around the guide wheel 32 on the wire drawing machine 30 again, enters wire drawing machine 30 after passing wire drawing die 31.
After the described wire rod 36 that enters behind the wire drawing machine 30 is pulled out wire drawing machine 30, walk around the lead-in wire guide wheel 33 on the wire drawing machine 30, then advanced take-up guide wheel 34 and be wound on the take-up pulley 4.
Described wire rod 35 is when machine-shaping, from actinobacillus wheel 3, emit simultaneously many wire rods 35, many wire rods 36 are respectively by a plurality of directive wheel I 20 and a plurality of directive wheel II 21, then pass through respectively between topping roll 7 and the bottom roll 8, enter a plurality of wire drawing dies 31 on the wire drawing machine 30 through a plurality of guide wheels 32 respectively again, the many wire rods 35 of pulling out wire drawing die 31 enter take-up guide wheel 34 through lead-in wire guide wheel 33, furl respectively by different take-up pulley 4 at last.
The using method of alloy lenticular wire material machine-shaping device of the present invention is as described below:
Before undressed, the cross section of wire rod raw material is circular configuration, add man-hour, first the draw drum of the round wire rod of package is installed on the actinobacillus wheel 3 in the payingoff mechanism 1, the wire rod 35 of emitting from payingoff mechanism 1 is walked around first directive wheel II 20, between the topping roll 7 of wire rod rolling mechanism 5 and bottom roll 8, be rolled again, after rolling, round wire rod is processed to alloy lenticular wire material crude green body, after golden lenticular wire material crude green body has gone out topping roll 7 and bottom roll 8, walk around directive wheel II 21, walk around guide wheel 32 again, enter the wire drawing die 31 of wire drawing machine 30, the size of 31 pairs of golden lenticular wire material crude green bodies of wire drawing die is controlled, behind wire drawing machine 30, the machine-shaping of alloy lenticular wire material.
In equipment of the present invention, shaping speed by electrical control mechanism 12 control alloy lenticular wire materials, the tensioning dynamics of tension bracket 22 control alloy lenticular wire materials, like this, can the alloy lenticular wire material crude green body in the compacting be stretched, behind wire drawing die 31, make the compact dimensions of alloy lenticular wire material reach target effect, at last, by take-up guide wheel 34 alloy lenticular wire material is furled on the take-up reel on the take-up pulley 4.
Equipment of the present invention both can be rolled work to the single line material, also can carry out simultaneously many rolling work with wire rod, thereby can obviously improve the working (machining) efficiency of alloy lenticular wire material.
The method of alloy lenticular wire material machine-shaping device of the present invention and use alloy lenticular wire material machine-shaping device rolled alloy lenticular wire material, can guarantee wire rod one-shot forming in the process of machine-shaping, wire rod is from the inlet wire to the outlet, in rolling and drawing process, the extremely heavy wire rod of weight does not need carrying, thereby reduced operating personnel's labour intensity, improved production efficiency, reduced production costs.
The above has carried out exemplary description to the present invention by reference to the accompanying drawings; obviously the concrete realization of the present invention is not subjected to the restriction of aforesaid way; as long as the various improvement of having adopted method design of the present invention and technical scheme to carry out; or without improving design of the present invention and technical scheme are directly applied to other occasions, all in protection scope of the present invention.
Claims (10)
1. alloy lenticular wire material machine-shaping device, comprise payingoff mechanism (1), take-up mechanism (2), actinobacillus wheel (3) and take-up pulley (4) are set respectively on payingoff mechanism (1) and the take-up mechanism (2), it is characterized in that: the payingoff mechanism (1) of described alloy lenticular wire material machine-shaping device and the position between the take-up mechanism (2) arrange wire rod rolling mechanism (5), described wire rod rolling mechanism (5) comprises rolling mechanism support (6), the topping roll (7) that is formed by more than one roller, the bottom roll (8) that is formed by more than one roller, described topping roll (7) and bottom roll (8) are installed on the rolling mechanism support (6), comprise also in the described wire rod rolling mechanism (5) that for the adjusting parts (11) of regulating topping roll end face (9) and bottom roll end face (10) gap take-up mechanism (2) is connected with the electrical control mechanism (12) that control furls.
2. alloy lenticular wire material machine-shaping device according to claim 1, it is characterized in that: the rolling mechanism support (6) of described wire rod rolling mechanism (5) is arranged on pedestal (13), rolling mechanism support (6) comprises left support (14) and right support (15), bottom roll (8) is installed between left support (14) and the right support (15), be set with the hydraulic cylinder (16) that can stretch on left support (14) and the right support (15), hydraulic cylinder (16) is connected with the control assembly (17) of control hydraulic cylinder (16) lifting, hydraulic cylinder (16) on left support (14) and the right support (15) is installed respectively upper left support (18) and upper right support (19), and topping roll (7) is installed between upper left support (18) and the upper right support (19).
3. alloy lenticular wire material machine-shaping device according to claim 1 and 2, it is characterized in that: a plurality of rollers of described composition topping roll (7) are set to be positioned at the structure of same level line, a plurality of rollers of described composition bottom roll (8) are set to be positioned at the structure of same level line, also comprise a plurality of directive wheel I (20) and a plurality of directive wheel II (21) on the rolling mechanism support (6), a plurality of directive wheel I (20) are arranged near on the pedestal (13) of payingoff mechanism (1) one side, a plurality of directive wheel II (21) are arranged near on the pedestal (13) of take-up mechanism (2) one sides, are set to respectively the structure of arranging by the gap between a plurality of directive wheel I (20) and between a plurality of directive wheel II (21).
4. alloy lenticular wire material machine-shaping device according to claim 3, it is characterized in that: described alloy lenticular wire material machine-shaping device also comprises tension bracket (22), tension bracket (22) is arranged between wire rod rolling mechanism (5) and the take-up mechanism (2), tension bracket (22) comprises support (23), upper runner (24), lower runner (25), regulating wheel (26), upper runner (24) and lower runner (25) are separately positioned on support upper end (27) and the position, support lower end (28), and regulating wheel (26) is arranged on support middle-end (29) position.
5. alloy lenticular wire material machine-shaping device according to claim 4, it is characterized in that: described alloy lenticular wire material machine-shaping device also comprises wire drawing machine (30), wire drawing machine (30) is arranged between tension bracket (22) and the take-up mechanism (2), the upper side near tension bracket (30) of described wire drawing machine (30) arranges a plurality of wire drawing dies (31) and a plurality of guide wheel (32), wire drawing machine (30) arranges a plurality of lead-in wire guide wheels (33) near a side of take-up mechanism (2), and take-up mechanism (2) comprises take-up guide wheel (34) and a plurality of take-up pulley (35).
6. method of using alloy lenticular wire material machine-shaping device rolled alloy lenticular wire material, it is characterized in that: the step of the method for described use alloy lenticular wire material machine-shaping device rolled alloy lenticular wire material is:
1) draw drum with wound wire (35) is installed on the actinobacillus wheel (3) of payingoff mechanism (1); 2) after wire rod (36) was pulled out actinobacillus wheel (3), wire rod (36) between the topping roll (7) and bottom roll (8) by wire rod rolling mechanism (5), then was wound on the take-up pulley (4) of take-up mechanism (2) successively; 3) open electrical control mechanism (12), control take-up mechanism (4) constantly furls on the take-up reel of wire rod (36) to the take-up pulley (4).
7. the method for use alloy lenticular wire material machine-shaping device rolled alloy lenticular wire material according to claim 6, it is characterized in that: after described wire rod (36) is pulled out from payingoff mechanism (1), be introduced into guide roller directive wheel I (20), then by between topping roll (7) and the bottom roll (8), after wire rod (36) passes through between topping roll (7) and the bottom roll (8), by guide roller II (21), then enter in the tension bracket (22) again.
8. the method for use alloy lenticular wire material machine-shaping device rolled alloy lenticular wire material according to claim 7, it is characterized in that: the described wire rod (35) that enters in the tension bracket (22), walk around from lower runner (25) bottom first, then pass through regulating wheel (26), walk around from upper runner (24) top again, walk around again the guide wheel (32) on the wire drawing machine (30), enter wire drawing machine (30) after passing wire drawing die (31).
9. according to claim 7 or the method for 8 described use alloy lenticular wire material machine-shaping device rolled alloy lenticular wire materials, it is characterized in that: after the described wire rod (36) that enters behind the wire drawing machine (30) is pulled out wire drawing machine (30), walk around the lead-in wire guide wheel (33) on the wire drawing machine (30), then advanced take-up guide wheel (34) and be wound on the take-up pulley (4).
10. the method for use alloy lenticular wire material machine-shaping device rolled alloy lenticular wire material according to claim 9, it is characterized in that: described wire rod (36) is when machine-shaping, from actinobacillus wheel (3), emit simultaneously many wire rods (35), many wire rods (36) are respectively by a plurality of directive wheel I (20) and a plurality of directive wheel II (21), then pass through respectively between topping roll (7) and the bottom roll (8), pass through respectively more a plurality of guide wheels (32) and enter a plurality of wire drawing dies (31) on the wire drawing machine (30), the many wire rods (35) of pulling out wire drawing die (31) enter take-up guide wheel (34) through lead-in wire guide wheel (33), furl respectively by different take-up pulley (4) at last.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210195619.3A CN102861781B (en) | 2012-06-14 | 2012-06-14 | A kind of method of alloy flat wire material machine-shaping device and use alloy flat wire material machine-shaping device rolled wire |
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| CN201210195619.3A CN102861781B (en) | 2012-06-14 | 2012-06-14 | A kind of method of alloy flat wire material machine-shaping device and use alloy flat wire material machine-shaping device rolled wire |
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| CN102861781B CN102861781B (en) | 2015-09-23 |
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