CN102860335B - I-grade and II-grade curing extruder suitable for non-fried side crop instant noodles - Google Patents
I-grade and II-grade curing extruder suitable for non-fried side crop instant noodles Download PDFInfo
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- CN102860335B CN102860335B CN201210331949.0A CN201210331949A CN102860335B CN 102860335 B CN102860335 B CN 102860335B CN 201210331949 A CN201210331949 A CN 201210331949A CN 102860335 B CN102860335 B CN 102860335B
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- 235000008446 instant noodles Nutrition 0.000 title claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 76
- 238000001125 extrusion Methods 0.000 claims abstract description 26
- 125000004122 cyclic group Chemical group 0.000 claims description 40
- 230000006835 compression Effects 0.000 claims description 39
- 238000007906 compression Methods 0.000 claims description 39
- 235000013339 cereals Nutrition 0.000 claims description 15
- 230000008878 coupling Effects 0.000 claims description 14
- 238000010168 coupling process Methods 0.000 claims description 14
- 238000005859 coupling reaction Methods 0.000 claims description 14
- 239000004744 fabric Substances 0.000 claims description 9
- 229910001220 stainless steel Inorganic materials 0.000 claims description 7
- 239000010935 stainless steel Substances 0.000 claims description 7
- 239000013589 supplement Substances 0.000 claims description 4
- 241000282472 Canis lupus familiaris Species 0.000 abstract 1
- 235000013312 flour Nutrition 0.000 abstract 1
- 235000012149 noodles Nutrition 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 108010068370 Glutens Proteins 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004925 denaturation Methods 0.000 description 1
- 230000036425 denaturation Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000021312 gluten Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
The invention relates to an I-grade and II-grade curing extruder applicable to non-fried side crop instant noodles. The I-grade and II-grade curing extruder comprises an I-grade extrusion sleeve (1), an II-grade extrusion sleeve (14), a cooler (7) and a heater (15), wherein the outer part of the I-grade extrusion sleeve (1) is sleeved with an I-grade circulating water jacket (4), and the interior of the I-grade extrusion sleeve (1) is coaxially sleeved with an I-grade extrusion screw rod (3); the outer part of the II-grade extrusion sleeve (14) is sleeved with an II-grade circulating water jacket (12); an extrusion die plate (11) is fixedly arranged at the discharge end of the II-grade extrusion sleeve (14) by a fixed sleeve (10) by virtue of a thread, and two stop dogs are also arranged on the extrusion die plate (11); and the interior of the II-grade extrusion sleeve (14) is coaxially sleeved with an II-grade extrusion screw rod (13).The I-grade and II-grade curing extruder suitable for the non-fried side crop instant noodles, disclosed by the invention, has the advantages such as compact structure, good curing effect, regular flour belt edge and convenience in operation.
Description
Technical field
The present invention relates to food processing machinery field, be particularly suitable for I, the II level curing extruder of instant noodles of not fried miscellaneous cereals.
Background technology
Because coarse cereals are different from wheat, there is gluten structure, therefore to the processing of coarse cereals instant noodle, can not adopt the compression technology that prolongs of traditional noodles, but be the protein denaturation formation noodles in coarse cereals by the squeezing action of extruder.In pressure process, must control the pressure and temperature of extruder, make the abundant slaking of coarse cereals, must avoid again it expanded simultaneously.For this reason, conventionally adopt two-stage pressurizing unit, the first order makes the abundant slaking of raw material, and the second level makes noodles moulding not expanded through controlling.Traditional two-stage pressurizing unit is all to determine by rule of thumb the temperature of pressurizing unit inside, material directly pushes to extrusion die plate by extruding screw and extrudes, in maturing process, there is certain inhomogeneities in it, and existing mold is in process, the edge of wearing that the noodles that extrude in wire vent hole form disperses irregular, cause the face cake off-dimension being processed into, thereby affected working (machining) efficiency.
Summary of the invention
The object of the invention is to overcome the shortcoming of prior art, provide a kind of compact conformation, slaking is effective and the I that is suitable for instant noodles of not fried miscellaneous cereals of simple operation, II level curing extruder.
Object of the present invention is achieved through the following technical solutions: the I that is suitable for instant noodles of not fried miscellaneous cereals, II level curing extruder, it comprises I level compression sleeve, cooler, II level compression sleeve and heater, I level compression sleeve outer cover is equipped with I level cyclic water jacket, I level cyclic water jacket inside is provided with I level temperature sensor, I level temperature sensor is connected with outside integrated control cabinet, on I level compression sleeve, be provided with I level feed hopper, the inner coaxial sleeve of I level compression sleeve is equipped with I level extruding screw, the end of I level extruding screw is connected with I level shaft coupling, between I level shaft coupling and I level motor, be provided with I level reductor, II level compression sleeve outer cover is equipped with II level cyclic water jacket, II level cyclic water jacket inside is provided with II level temperature sensor, II level temperature sensor is connected with integrated control cabinet, on II level compression sleeve, be provided with II level feed hopper, extrusion die is fixedly installed in the port of export of II level compression sleeve by fixed cover, extrusion die comprises mould A and mould B, the end face A of mould A is connected with II level compression sleeve, the other end B of mould A is connected with mould B, fixed cover is pressed on the end face C of mould B, the outer of end face A is provided with groove A, end face B is provided with rectangle projection, on rectangle projection, be evenly equipped with wire vent hole, mould A is run through in wire vent hole, mould B is provided with the rectangular through-hole matching with rectangle projection, the thickness of mould B equates with the distance that exceeds end face A of rectangle projection, the outer of end face C is provided with groove B, the inner coaxial sleeve of II level compression sleeve is equipped with II level extruding screw, the end of II level extruding screw is connected with II level shaft coupling, between II level shaft coupling and II level motor, be provided with II level reductor, between the delivery port of I level cyclic water jacket and the water inlet of II level cyclic water jacket, water pipe is connected, on water pipe between the water inlet of the delivery port of I level cyclic water jacket and II level cyclic water jacket, be provided with cooler, between the water inlet of I level cyclic water jacket and the delivery port of II level cyclic water jacket, water pipe is connected, on water pipe between the delivery port of the water inlet of I level cyclic water jacket and II level cyclic water jacket, be also provided with heater, heater is connected with the gauge tap of integrated control cabinet with cooler.
The discharge end of described I level compression sleeve be positioned at II level feed hopper directly over.
The outside of described end face A is also provided with screen cloth, and the excircle of screen cloth is connected with stainless steel coil, and stainless steel coil is fixedly connected with end face A by joint pin; The both sides that are positioned at rectangular through-hole horizontal direction on end face C are respectively arranged with block, and block is concordant with the edge of rectangular through-hole.
On described cooler, be also provided with water supplement port.
The present invention has the following advantages:
1, rationally utilize space, make compact conformation, floor space is little;
2, be provided with heater and cooler, by water circulation use, high-temperature water in I level cyclic water jacket is conducive to dough rest, the curing degree of face cake can reach more than 90%, consumer's the bubble face time is reduced to 5～8 minutes, consumer is used convenient, and the Mo Chali of compression sleeve and extruding screw is larger, the temperature producing is higher, if dough is all the time in the condition of high temperature, will cause the gelatinization of coarse cereals material, water cooling temperature in II level cyclic water jacket is lower, can prevent the gelatinization of coarse cereals material, the face piece that is conducive to again to extrude reaches the shape of expection, and difficult sticky box.
3, adopt extrusion mould special plate, the wire vent hole side size range on screen cloth is between 0.4mm～1.0mm, and noodles even thickness, is respectively arranged with block in the both sides of rectangular through-hole horizontal direction, and the face block edge of making is evenly neat;
4, the temperature registration of cooler and heater is directly cashier's office in a shop read in Comprehensive Control, then according to registration, controls cooler and heater, simple operation.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention
Fig. 2 is system framework figure of the present invention
Fig. 3 is that A in Fig. 1 is to view
Fig. 4 is the structural representation of extrusion die
Fig. 5 is the left TV structure schematic diagram of Fig. 4
Fig. 6 is the right TV structure schematic diagram of Fig. 4
Fig. 7 is the structural representation that extrusion die mould A is connected with screen cloth
Fig. 8 is the structural representation of extrusion die mould B
In figure: 1-I level compression sleeve, 2-I level feed hopper, 3-I level extruding screw, 4-I level cyclic water jacket, 5-water pipe, 6-water supplement port, 7-cooler, 8-integrated control cabinet, 9-block, 10-fixed cover, 11-extrusion die, 12-II level cyclic water jacket, 13-II level extruding screw, 14-II level compression sleeve, 15-heater, 16-II level feed hopper, 17-II level shaft coupling, 18-I level reductor, 19-II level reductor, 20-I level motor, 21-II level motor, 22-mould A, 23-mould B, 24-end face A, 25-end face B, 26-end face C, 27-groove A, 28-rectangle projection, 29-wire vent hole, 30-rectangular through-hole, 31-groove B, 32-screen cloth, 33-stainless steel coil, 34-joint pin, 35-I level shaft coupling, 36-I level temperature sensor, 37-II level temperature sensor.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention will be further described, but protection scope of the present invention is not limited to the following stated.
As depicted in figs. 1 and 2, the I that is suitable for instant noodles of not fried miscellaneous cereals, II level curing extruder, it comprises I level compression sleeve 1, cooler 7, II level compression sleeve 14 and heater 15, I level compression sleeve 1 outer cover is equipped with I level cyclic water jacket 4, I level cyclic water jacket 4 inside are provided with I level temperature sensor 36, I level temperature sensor 36 is connected with outside integrated control cabinet 8, on I level compression sleeve 1, be provided with I level feed hopper 2, I level compression sleeve 1 inner coaxial sleeve is equipped with I level extruding screw 3, the end of I level extruding screw 3 is connected with I level shaft coupling 35, between I level shaft coupling 35 and I level motor 20, be provided with I level reductor 18, II level compression sleeve 14 outer cover are equipped with II level cyclic water jacket 12, II level cyclic water jacket 12 inside are provided with II level temperature sensor 37, II level temperature sensor 37 is connected with outside integrated control cabinet 8, on II level compression sleeve 14, be provided with II level feed hopper 16, as shown in Figure 3, extrusion die 11 is fixedly installed in the port of export of II level compression sleeve 14 by fixed cover 10, as Fig. 4, Fig. 5, Fig. 6, shown in Fig. 7 and Fig. 8, extrusion die 11 comprises mould A22 and mould B23, the end face A24 of mould A22 is connected with II level compression sleeve 14, the other end B25 of mould A22 is connected with mould B23, fixed cover 10 is pressed on the end face C26 of mould B23, the outer of end face A24 is provided with groove A27, end face B25 is provided with rectangle projection 28, on rectangle projection 28, be evenly equipped with wire vent hole 29, mould A22 is run through in wire vent hole 29, mould B23 is provided with the rectangular through-hole 30 matching with rectangle projection 28, the thickness of mould B23 equates with the distance that exceeds end face A24 of rectangle projection 28, the outer of end face C26 is provided with groove B31, as shown in Figure 1, II level compression sleeve 14 inner coaxial sleeves are equipped with II level extruding screw 13, and the end of II level extruding screw 13 is connected with II level shaft coupling 17, between II level shaft coupling 17 and II level motor 21, are provided with II level reductor 19, as shown in Figure 2, between the water inlet of the delivery port of I level cyclic water jacket 4 and II level cyclic water jacket 12, water pipe 5 is connected, on water pipe 5 between the water inlet of the delivery port of I level cyclic water jacket 4 and II level cyclic water jacket 12, be provided with cooler 7, between the delivery port of the water inlet of I level cyclic water jacket 4 and II level cyclic water jacket 12, water pipe 5 is connected, on water pipe 5 between the delivery port of the water inlet of I level cyclic water jacket 4 and II level cyclic water jacket 12, be also provided with heater 15, heater 15 is connected with the gauge tap of integrated control cabinet 8 with cooler 7, the discharge end of I level compression sleeve 1 be positioned at II level feed hopper 16 directly over, as shown in Figure 4 and Figure 5, the outside of end face A24 is also provided with screen cloth 32, and the excircle of screen cloth 32 is connected with stainless steel coil 33, and stainless steel coil 33 is fixedly connected with end face A24 by joint pin 34, the both sides that are positioned at rectangular through-hole 30 horizontal directions on end face C26 are respectively arranged with block 9, and block 9 is concordant with the edge of rectangular through-hole 30, on cooler 7, be also provided with water supplement port 6.
Specific works process of the present invention is as follows: start I level motor 20, after running well, from I level feed hopper 2, send into dough, dough is delivered to the port of export of I level compression sleeve 1 by I level extruding screw 3, I level temperature sensor 36 sends a signal to integrated control cabinet 8, if temperature is lower than setting value, control heater 15 heating promote the temperature of water, until reach setting value; The dough of sending from the port of export of I level compression sleeve 1 is sent into II level feed hopper 16, dough is delivered to extrusion die 11 by II level extruding screw 13, on extrusion die 11, offer wire vent hole 29, when dough passes through extrusion die 11, obtain the noodles of moulding, II level temperature sensor 37 sends a signal to integrated control cabinet 8, if temperature is higher than setting value, control the cooling temperature that reduces water of cooler 7, until reach setting value.
Claims (4)
1. the I that is suitable for instant noodles of not fried miscellaneous cereals, II level curing extruder, it is characterized in that: it comprises I level compression sleeve (1), cooler (7), II level compression sleeve (14) and heater (15), I level compression sleeve (1) outer cover is equipped with I level cyclic water jacket (4), I level cyclic water jacket (4) inside is provided with I level temperature sensor (36), I level temperature sensor (36) is connected with outside integrated control cabinet (8), on I level compression sleeve (1), be provided with I level feed hopper (2), the inner coaxial sleeve of I level compression sleeve (1) is equipped with I level extruding screw (3), the end of I level extruding screw (3) is connected with I level shaft coupling (35), between I level shaft coupling (35) and I level motor (20), be provided with I level reductor (18), II level compression sleeve (14) outer cover is equipped with II level cyclic water jacket (12), II level cyclic water jacket (12) inside is provided with II level temperature sensor (37), II level temperature sensor (37) is connected with outside integrated control cabinet (8), on II level compression sleeve (14), be provided with II level feed hopper (16), extrusion die (11) is fixedly installed in the port of export of II level compression sleeve (14) by fixed cover (10), extrusion die (11) comprises mould A(22) and mould B(23), mould A(22) end face A(24) be connected with II level compression sleeve (14), mould A(22) other end B(25) with mould B(23) be connected, fixed cover (10) is pressed in mould B(23) end face C(26) on, end face A(24) outer is provided with groove A(27), end face B(25) be provided with rectangle projection (28), on rectangle projection (28), be evenly equipped with wire vent hole (29), mould A(22 is run through in wire vent hole (29)), mould B(23) be provided with the rectangular through-hole (30) matching with rectangle projection (28), mould B(23) thickness and rectangle projection (28) exceed end face A(24) distance equate, end face C(26) outer is provided with groove B(31), the inner coaxial sleeve of II level compression sleeve (14) is equipped with II level extruding screw (13), the end of II level extruding screw (13) is connected with II level shaft coupling (17), between II level shaft coupling (17) and II level motor (21), be provided with II level reductor (19), between the water inlet of the delivery port of I level cyclic water jacket (4) and II level cyclic water jacket (12), water pipe (5) is connected, on water pipe (5) between the water inlet of the delivery port of I level cyclic water jacket (4) and II level cyclic water jacket (12), be provided with cooler (7), between the delivery port of the water inlet of I level cyclic water jacket (4) and II level cyclic water jacket (12), water pipe (5) is connected, on water pipe (5) between the delivery port of the water inlet of I level cyclic water jacket (4) and II level cyclic water jacket (12), be also provided with heater (15), heater (15) is connected with integrated control cabinet (8) with cooler (7).
2. I, the II level curing extruder that is suitable for instant noodles of not fried miscellaneous cereals according to claim 1, is characterized in that: the discharge end of described I level compression sleeve (1) be positioned at II level feed hopper (16) directly over.
3. I, the II level curing extruder that is suitable for instant noodles of not fried miscellaneous cereals according to claim 1, it is characterized in that: outside described end face A(24) is also provided with screen cloth (32), the excircle of screen cloth (32) is connected with stainless steel coil (33), and stainless steel coil (33) is by joint pin (34) and end face A(24) be fixedly connected with; End face C(26) both sides that are positioned at rectangular through-hole (30) horizontal direction on are respectively arranged with block (9), and block (9) is concordant with the edge of rectangular through-hole (30).
4. I, the II level curing extruder that is suitable for instant noodles of not fried miscellaneous cereals according to claim 1, is characterized in that: on described cooler (7), be also provided with water supplement port (6).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210331949.0A CN102860335B (en) | 2012-09-11 | 2012-09-11 | I-grade and II-grade curing extruder suitable for non-fried side crop instant noodles |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210331949.0A CN102860335B (en) | 2012-09-11 | 2012-09-11 | I-grade and II-grade curing extruder suitable for non-fried side crop instant noodles |
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| CN102860335A CN102860335A (en) | 2013-01-09 |
| CN102860335B true CN102860335B (en) | 2014-03-26 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103535616A (en) * | 2013-09-17 | 2014-01-29 | 安徽省信誉机械有限责任公司 | Double-screw non-fried convenient food extruder |
| CN104115882B (en) * | 2014-07-21 | 2016-03-23 | 刘洋 | Low viscosity food flour stranding machine |
| CN111587899A (en) * | 2020-05-26 | 2020-08-28 | 尚宝泰机械科技（昆山）有限公司 | Extruder for producing instant noodles |
| CN112220091A (en) * | 2020-09-29 | 2021-01-15 | 宁波米氏实业有限公司 | Rice noodle forming device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0856592A (en) * | 1994-08-23 | 1996-03-05 | Mitsutoyo Kiko Kk | Method for producing tubular food and mold for producing tubular food |
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|---|---|---|---|---|
| DE2339245A1 (en) * | 1973-08-02 | 1975-02-13 | Leslie Palyi | Macaroni-vermicelli prodn - by mixing water and flour, ageing and forming in water cooled extruder |
| CN2080750U (en) * | 1991-01-30 | 1991-07-17 | 邢台市实用技术开发研究所 | Food extruder with heater |
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Denomination of invention: I / II curing extruder suitable for non fried coarse cereals instant noodles Effective date of registration: 20160826 Granted publication date: 20140326 Pledgee: China Huarong Asset Management Limited by Share Ltd Sichuan branch Pledgor: Sichuan Jiujiuai Food Co., Ltd. Registration number: 2016510000040 |
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