CN102855982A - Shielding longitudinal watertight degaussing cable and production method thereof for ships - Google Patents
Shielding longitudinal watertight degaussing cable and production method thereof for ships Download PDFInfo
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- CN102855982A CN102855982A CN2012102038466A CN201210203846A CN102855982A CN 102855982 A CN102855982 A CN 102855982A CN 2012102038466 A CN2012102038466 A CN 2012102038466A CN 201210203846 A CN201210203846 A CN 201210203846A CN 102855982 A CN102855982 A CN 102855982A
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- Sealing Material Composition (AREA)
Abstract
The invention discloses a shielding longitudinal watertight degaussing cable and a production method thereof for ships. A tinned copper wire is impregnated with a sealant and then twisted into a twisted copper conductor which is impregnated with a conductor sealant layer on the periphery, an electro-insulating rubber layer is extruded on the periphery of the conductor sealant layer to form insulation core wires, chloroprene rubber filling bars are filled into gaps between the insulation core wires, and a plurality of insulation core wires are twisted wholly into a cable core. A cable core inner sealant layer, an inner jacket rubber layer, an armor shielding layer and an outer jacket rubber layer are sequentially arranged on the periphery of the cable core. A single wire of the cable conductor is impregnated with the sealant, the twisted copper conductor is impregnated with the conductor sealant layer on the periphery, the cable core inner sealant layer is extruded on the periphery of the cable core to form multiple sealing, the chloroprene rubber filling bars swell during follow-up vulcanization and can fill in the gaps inside the cable core completely, and tangency between the insulation core wires can be avoided, so that the sealant can permeate to the inside of the cable core to guarantee the watertight effect when the cable core inner sealant layer is extruded.
Description
Technical field
The present invention relates to a kind of cable, particularly a kind of naval vessel shield type direction waterproof degaussing cable; The invention still further relates to a kind of naval vessel manufacture method of shield type direction waterproof degaussing cable.
Background technology
The naval vessel especially under water the naval vessel in the navigation process because of stealthy importance, to prevent that especially magnetic mine from attacking, need often carry out the hull demagnetization for this reason.Fixedly demagnetization is carried out demagnetization at degaussing stations and is got final product, but just need to carry out demagnetization by the outer eraser system of installing of self ship side for the induced field that the naval vessel under water that is in for a long time in the navigation process produces.But because under water particularity and the complexity of ship navigation environment, common degaussing cable can't satisfy simultaneously that ship side is outer installs the specification requirement that required longitudinal sealing and demagnetization performance possess simultaneously.
In the electro-insulating rubber industry, ethylene propylene diene rubber K21, the ethylene propylene diene rubber 4045M of arriving commonly used also uses various vulcanizing agents, age resistor, and wherein the vulcanizing agent cumyl peroxide claims again vulcanizing agent DCP, molecular formula C18H22O2; The vulcanization accelerator iso-cyanuric acid triallyl ester claims again vulcanization accelerator TAIC, and the age resistor 2 mercapto benzimidazole claims again antioxidant MB, age resistor 2,2, and 4-trimethyl-1,2-dihyaroquinoline condensate claims again anti-aging agent RD.
In the jacket rubber industry, commonly used to chlorosulfonated polyethylene rubber H40; Also use various vulcanizing agents, activating agent, age resistor, plasticizer, fire retardant and filler.The vulcanization accelerator dibenzothiazyl disulfide claims again vulcanizing agent DM, and molecular formula is C14H8N2S4; Vulcanization accelerator six sulfuration di-penta methylene thiurams claim again accelerator D PTT; The age resistor nickel dibutyl dithiocarbamate claims again antioxidant NBC, and molecular formula is C18H36N2S4Ni, and molecular weight is 467.51; Age resistor 4,4 '-two (alpha, alpha-dimethylbenzyl) diphenylamines claims again antioxidant HS-911, released in 2005 by Huangyan, Zhejiang China star laboratory; The plasticizer phthalic acid dioctyl ester claims again plasticizer DOP.
White carbon is divided into precipitated silica and fume colloidal silica by production method.Be the gluey nano particle of the amorphous cotton-shaped translucent solid of white under the white carbon normality, primary particle diameter is between 7～80nm, and specific area is generally greater than 100 ㎡/g.By halide (mainly being silicon tetrachloride and methyl trichlorosilane) the nanoscale white powder that pyrohydrolysis generates in oxyhydrogen flame of silicon, mainly as reinforced filling and multifunction additive.
Publication number is that the patent of invention of CN 102408636A discloses a kind of degaussing cable insulating material and preparation method thereof, it adopts ethylene-propylene rubber TER4044 and EBM4050 as the rubber matrix, and take TER4044 as main, as plasticizer, have good electric insulation and mechanical strength with paraffin wax fully refined, paraffin oil and microcrystalline wax.Ethylene-propylene rubber is fire-retardant thinks that energy is relatively poor, and oxygen index is usually less than 26, and fire resistance is bad.
Publication number is that the patent of invention of CN 102417639A discloses corrosion-resistant sheath material of a kind of degaussing cable waterproof and preparation method thereof, has adopted 100 parts of neoprenes, vulcanizing agent 5-20 part, vulcanization accelerator 0.5-5 part, vulcanization aid 0.5-5 part, filler 50-120 part, reinforcing agent 15-10 part, age resistor 1-5 part, plasticizer 5-15 part, fire retardant 5-20 part, coupling agent 1-5 part, processing aid 2-6 part.This sheath material adopts neoprene, the sea water corrosion resistant of neoprene is well below chlorosulfonated polyethylene, this sheath material is only realized immersing seawater and is born withstand voltage (7kV after 14 days, 5min) do not puncture, on water resistance radially, can only bear 0.5MPa air pressure, proof voltage (7kV, 5min) does not puncture.
Summary of the invention
Primary and foremost purpose of the present invention is, overcomes problems of the prior art, and a kind of naval vessel shield type direction waterproof degaussing cable is provided, and mechanical performance and watertightness performance are superior, and insulation is reliable, and oil resistant, corrosion-resistant, and shield effectiveness is good.
For solving above technical problem, a kind of naval vessel provided by the present invention shield type direction waterproof degaussing cable, the stranded twisted copper conductors that becomes behind the many tinned copper wire impregnation sealant glue, described twisted copper conductors periphery is impregnated with the conductor sealant layer, the periphery of described conductor sealant layer is extruded with the electro-insulating rubber layer and consists of insulation core wire, place, slit between each described insulation core wire is filled with the neoprene packing and many described insulation core wire integral body are twisted into cable core, the periphery of described cable core is extruded with sealant layer in the cable core, the periphery of sealant layer is extruded with the inner sheath rubber layer in the described cable core, the periphery of described inner sheath rubber layer is woven with the armouring screen, the periphery of described armouring screen is extruded with cable core external seal glue-line, and the periphery of described cable core external seal glue-line is extruded with the oversheath rubber layer.
With respect to prior art, the present invention has obtained following beneficial effect: conductor monofilament impregnation sealant glue, the twisted copper conductors periphery is impregnated with the conductor sealant layer, the periphery of cable core is extruded with sealant layer in the cable core, formed multi-sealed, place, slit between the insulation core wire is filled with the neoprene packing, the expansion when follow-up sulfuration of neoprene packing can be filled the slit in the cable core fully, and can cause between insulation core wire and the insulation core wire no longer tangent, thereby make when extruding the interior sealant layer of cable core, fluid sealant can penetrate into cable core inside, guarantees the watertight effect; The cable core periphery also is provided with armouring screen, cable core external seal glue-line and oversheath rubber layer, and shield effectiveness, sealing property and anticorrosion effect are better.
Be preferred version as the present invention, the filament diameter of described twisted copper conductors is 0.2～0.4mm, is twisted into strand with 8～10 times lay ratios, and described strand is twisted into described twisted copper conductors according to the direction opposite with former bundle strand with 12～16 times lay ratio more again; The stranded lay ratio of described cable core is 18～20 times; The coefficient of expansion of described neoprene packing is 1.1～1.2; Described armouring screen is that the tinned copper wire braiding of 0.3mm forms by diameter, and angle of weave is 40 °～60 °, and percentage of braiding coverage is 88%～92%.
As preferred version of the present invention, raw material components and the weight content of described electro-insulating rubber layer are as follows: ethylene propylene diene rubber K21:15 part; Ethylene propylene diene rubber 4045M:5 part; Vulcanizing agent cumyl peroxide: 0.5～0.6 part; Vulcanization accelerator iso-cyanuric acid triallyl ester: 0.2～0.3 part; Age resistor 2 mercapto benzimidazole: 0.7～0.9 part; Age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate: 0.2～0.3 part; Plasticizer paraffin oil: 1.0～2.0 parts; Plasticizer chlorinated paraffin-52: 1～2 part; Plasticizer microcrystalline wax: 0.5～1.0 part; Activating agent zinc oxide: 1.0～2.0 parts; Activating agent stearic acid: 0.3～0.5 part; Filler superfine talcum powder: 8～11 parts; Reinforcing filler fume colloidal silica: 1.0～1.5 parts; Reinforcing filler calcinated argil: 7～9 parts.The present invention adopts ethylene propylene diene rubber K21 and ethylene propylene diene rubber 4045M mixing, the Mooney viscosity of ethylene propylene diene rubber K21 is lower, plasticity is good, can guarantee the flexibility requirement of rubber, and ethylene propylene diene rubber 4045M Mooney viscosity is higher, rubber tensile strength is large, and the two is mixing can to realize combination property of soft and high mechanical properties, and on cost far below ethylene-propylene rubber TER4044 and EBM4050; Chlorinated paraffin wax is except possessing the plasticising emollescence, the chlorine element that it contains also has fire retardation, chlorinated paraffin wax substitutes paraffin wax fully refined, can improve rubber and effectively pounce on the free radical of catching the rubber combustion generation, play fire retardation, material of the present invention adopts the HC-2 oxygen index measurer to measure its oxygen index can reach 32.1%; Adopt fume colloidal silica to substitute precipitated silica as reinforcing agent, can improve better insulation property and the physical and mechanical properties of electro-insulating rubber, and fume colloidal silica is thinner, impurity still less, be easy to mixed refining process; Adopt zinc oxide and the agent of stearic acid mixed active, can promote the abundant diffusion of white carbon and zinc oxide, be easy to mixing evenly, and stearic acid reacts with zinc oxide and can promote activity; Tensile strength before this electro-insulating rubber is aging is greater than 6.5N/mm2, elongation at break 〉=290%, insulation resistance can reach more than the 3400 M Ω km, and insulation property and mechanical performance are superior, and ageing-resistant, can satisfy the instructions for use that the direction waterproof degaussing cable is used on the naval vessel.
As preferred version of the present invention, raw material components and the weight content of described inner sheath rubber layer and oversheath rubber layer are as follows: chlorosulfonated polyethylene rubber H40:20 part; Vulcanization accelerator dibenzothiazyl disulfide: 0.4～0.6 part; Vulcanization accelerator six sulfuration di-penta methylene thiurams: 0.3～0.5 part; Activating agent magnesium oxide: 1.0～1.5 parts; Activating agent polyethylene glycol: 1.0～2.0 parts; Age resistor nickel dibutyl dithiocarbamate: 0.2～0.4 part; Age resistor 4,4 '-two (alpha, alpha-dimethylbenzyl) diphenylamines: 0.1～0.2 part; Plasticizer phthalic acid dioctyl ester: 2.5～3.0 parts; Fire retardant antimonous oxide: 1～1.5 part; Plasticizer chlorinated paraffin-52: 0.5～1 part; Fire retardant magnesium hydroxide: 1～1.5 part; Filler semi-reinforcing hydrocarbon black: 0.5～1 part; Reinforcing filler precipitated silica: 5.5～6.5 parts; Filler superfine talcum powder: 8～12 parts.Chlorinated paraffin wax is except possessing the plasticising emollescence, and the chlorine element that it contains also has fire retardation, and fire retardant antimonous oxide and the reaction of plasticizer chlorinated paraffin-52 can be pounced on and be caught the free radical that rubber combustion produces, and play flame retardant effect, improve the oxygen index of rubber; Filler semi-reinforcing hydrocarbon black and precipitated silica are used in combination the physical mechanical strength that can improve sheath, strengthen the anti-wear performance of rubber; Tensile strength before this jacket rubber is aging can reach more than the 14N/m ㎡, and elongation at break 〉=330% can realize that the immersion seawater bears withstand voltage (7kV, 5min) and do not puncture after 90 days, bears 3MPa air pressure and withstand voltage (7kV, 5min) do not puncture; Mechanical performance is superior, and is ageing-resistant, and oil resistant is corrosion-resistant, and watertightness performance is good, can satisfy the instructions for use that the direction waterproof degaussing cable is used on the naval vessel.
Another object of the present invention is, the manufacture method of a kind of naval vessel with shield type direction waterproof degaussing cable is provided, and cable machinery performance and watertightness performance that the method manufacturing forms are superior, and insulation is reliable, and oil resistant, corrosion-resistant, and shield effectiveness is good.
For solving above technical problem, a kind of naval vessel provided by the present invention manufacture method of shield type direction waterproof degaussing cable, may further comprise the steps: the tinned copper wire that with filament diameter is first 0.2～0.4mm passes with the speed of 4～5m/s in the sealing glue of melting, makes its surperficial thorough impregnation fluid sealant; Again multifilament is twisted into strand with 8～10 times lay ratio, the multiply strand is again according to being twisted into again twisted copper conductors with the stranded opposite direction of monofilament with 12～16 times lay ratio; Described twisted copper conductors is passed with the speed of 30～40m/min in the sealing glue of melting, then extrude simultaneously conductor sealant layer and electro-insulating rubber layer in the twisted copper conductors periphery, described conductor sealant layer is interior, described electro-insulating rubber layer consists of insulation core wire after extruding described electro-insulating rubber layer outside; Place, the slit filling coefficient of expansion between each described insulation core wire is 1.1～1.2 neoprene packing, then be twisted into cable core take lay ratio as 18～20 times, then extrude simultaneously sealant layer and inner sheath rubber layer in the cable core in the cable core periphery, sealant layer is interior in the described cable core, and described inner sheath rubber layer outside; Then at the periphery of inner sheath rubber layer braiding armouring screen, extrude simultaneously cable core external seal glue-line and oversheath rubber layer in the periphery of armouring screen, cable core external seal glue-line is interior, and the oversheath rubber layer is outside.
With respect to prior art, the present invention has obtained following beneficial effect: the cable that the method is made, conductor monofilament impregnation sealant glue, the twisted copper conductors periphery is impregnated with the conductor sealant layer, the periphery of cable core is extruded with sealant layer in the cable core, formed multi-sealed, place, slit between the insulation core wire is filled with the neoprene packing, the expansion when follow-up sulfuration of neoprene packing can be filled the slit in the cable core fully, and can cause between insulation core wire and the insulation core wire no longer tangent, thereby make when extruding the interior sealant layer of cable core, fluid sealant can penetrate into cable core inside, guarantees the watertight effect; The cable core periphery also is provided with armouring screen, cable core external seal glue-line and oversheath rubber layer, and sealing and anticorrosion effect are better; The cable core periphery also is provided with armouring screen, cable core external seal glue-line and oversheath rubber layer, and shield effectiveness, sealing property and anticorrosion effect are better.
As preferred version of the present invention, the preparation method of the electro-insulating rubber of described electro-insulating rubber layer is as follows: (1) prepares raw material, ethylene propylene diene rubber K21:15 part by following component and weight content; Ethylene propylene diene rubber 4045M:5 part; Vulcanizing agent cumyl peroxide: 0.5～0.6 part; Vulcanization accelerator iso-cyanuric acid triallyl ester: 0.2～0.3 part; Age resistor 2 mercapto benzimidazole: 0.7～0.9 part; Age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate: 0.2～0.3 part; Plasticizer paraffin oil: 1.0～2.0 parts; Plasticizer chlorinated paraffin-52: 1～2 part; Plasticizer microcrystalline wax: 0.5～1.0 part; Activating agent zinc oxide: 1.0～2.0 parts; Activating agent stearic acid: 0.3～0.5 part; Filler superfine talcum powder: 8～11 parts; Reinforcing filler fume colloidal silica: 1.0～1.5 parts; Reinforcing filler calcinated argil: 7～9 parts; (2) be first mixing until evenly on 65 ℃～75 ℃ the banbury in temperature with ethylene propylene diene rubber K21 and ethylene propylene diene rubber 4045M rubber, then add successively the age resistor 2 mercapto benzimidazole, age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate, the plasticizer chlorinated paraffin-52, the plasticizer paraffin oil, the plasticizer microcrystalline wax, activating agent zinc oxide, the activating agent stearic acid, the reinforcing filler fume colloidal silica, reinforcing filler calcinated argil and filler superfine talcum powder on banbury mixing 14～16 minutes, the triangle bag is played in mixing evenly rear upper mill eight times, then adopt slice behind 20 orders+40 orders+60 orders+80 orders, four metafiltration nets filter rubber, drying in the air in the space of dried and clean lets cool but 18～24 hours; Again with mixer mixing on the sizing material 3～5 minutes, the interval added vulcanization accelerator iso-cyanuric acid triallyl ester, vulcanizing agent cumyl peroxide in 10～20 seconds successively within mixing last minute, mixingly sheet under the discharging is made a call to behind six triangle bags in mill on the mixing materials after evenly, in the space of dried and clean, continue to dry in the air after lower put 8～12 hours for subsequent use.The present invention adopts ethylene propylene diene rubber K21 and ethylene propylene diene rubber 4045M mixing, the Mooney viscosity of ethylene propylene diene rubber K21 is lower, plasticity is good, can guarantee the flexibility requirement of rubber, and ethylene propylene diene rubber 4045M Mooney viscosity is higher, rubber tensile strength is large, and the two is mixing can to realize combination property of soft and high mechanical properties, and on cost far below ethylene-propylene rubber TER4044 and EBM4050; Chlorinated paraffin wax is except possessing the plasticising emollescence, the chlorine element that it contains also has fire retardation, chlorinated paraffin wax substitutes paraffin wax fully refined, can improve rubber and effectively pounce on the free radical of catching the rubber combustion generation, play fire retardation, material of the present invention adopts the HC-2 oxygen index measurer to measure its oxygen index can reach 32.1%; Adopt fume colloidal silica to substitute precipitated silica as reinforcing agent, can improve better insulation property and the physical and mechanical properties of electro-insulating rubber, and fume colloidal silica is thinner, impurity still less, be easy to mixed refining process; Adopt zinc oxide and the agent of stearic acid mixed active, can promote the abundant diffusion of white carbon and zinc oxide, be easy to mixing evenly, and stearic acid reacts with zinc oxide and can promote activity; Tensile strength before this electro-insulating rubber is aging is greater than 6.5N/mm2, elongation at break 〉=290%, insulation resistance can reach more than the 3400 M Ω km, and insulation property and mechanical performance are superior, and ageing-resistant, can satisfy the instructions for use that the direction waterproof degaussing cable is used on the naval vessel.
As preferred version of the present invention, 80 ℃ ± 5 ℃ of the head temperatures of rubber extruding machine when described electro-insulating rubber is extruded; Body temperature is 75 ℃ ± 5 ℃; The steam pressure of curing tube is 0.5～0.6MPa, and the rubber extruding machine type of cooling is water cooling.
As preferred version of the present invention, the preparation method of the jacket rubber of described inner sheath rubber layer and oversheath rubber layer is as follows: (1) prepares raw material, chlorosulfonated polyethylene rubber H40:20 part by following component and weight content; Vulcanization accelerator dibenzothiazyl disulfide: 0.4～0.6 part; Vulcanization accelerator six sulfuration di-penta methylene thiurams: 0.3～0.5 part; Activating agent magnesium oxide: 1.0～1.5 parts; Activating agent polyethylene glycol: 1.0～2.0 parts; Age resistor nickel dibutyl dithiocarbamate: 0.2～0.4 part; Age resistor 4,4 '-two (alpha, alpha-dimethylbenzyl) diphenylamines: 0.1～0.2 part; Plasticizer phthalic acid dioctyl ester: 2.5～3.0 parts; Fire retardant antimonous oxide: 1～1.5 part; Plasticizer chlorinated paraffin-52: 0.5～1 part; Fire retardant magnesium hydroxide: 1～1.5 part; Filler semi-reinforcing hydrocarbon black: 0.5～1 part; Reinforcing filler precipitated silica: 5.5～6.5 parts; Filler superfine talcum powder: 8～12 parts; (2) with chlorosulfonated polyethylene rubber H40 rubber in temperature be first on 75 ℃～85 ℃ the banbury mixing 3～4 minutes, then add successively activating agent magnesium oxide, the activating agent polyethylene glycol, the fire retardant antimonous oxide, the filler superfine talcum powder, the plasticizer chlorinated paraffin-52, fire retardant magnesium hydroxide, the plasticizer phthalic acid dioctyl ester, filler semi-reinforcing hydrocarbon black and reinforcing filler precipitated silica on banbury mixing 4～6 minutes, then on banbury, add successively age resistor 4,4 '-two (α, α-dimethylbenzyl) diphenylamines, the vulcanization accelerator dibenzothiazyl disulfide, age resistor nickel dibutyl dithiocarbamate and vulcanization accelerator six sulfuration di-penta methylene thiurams, formed again mixing materials in mixing 40～60 seconds, the temperature of described mixing materials is controlled at 90 ℃～110 ℃ and move to and carry out 4～6 heat radiations of thin-pass in the mill, simultaneously turn over 8 triangle bags in mill, it is 8～10 minutes that whole in mill rolled the material time; Then by the tri-roll press machine slice, institute's slice fast was down to 30 ℃～40 ℃ with temperature through chill roll in 15～20 minutes, and then continuing to dry in the air in the space of dried and clean, it is for subsequent use to put more than 10 hours.Chlorinated paraffin wax is except possessing the plasticising emollescence, and the chlorine element that it contains also has fire retardation, and fire retardant antimonous oxide and the reaction of plasticizer chlorinated paraffin-52 can be pounced on and be caught the free radical that rubber combustion produces, and play flame retardant effect, improve the oxygen index of rubber; Filler semi-reinforcing hydrocarbon black and precipitated silica are used in combination the physical mechanical strength that can improve sheath, strengthen the anti-wear performance of rubber; Tensile strength before this jacket rubber is aging can reach more than the 14N/m ㎡, and elongation at break 〉=330% can realize that the immersion seawater bears withstand voltage (7kV, 5min) and do not puncture after 90 days, bears 3MPa air pressure and withstand voltage (7kV, 5min) do not puncture; Mechanical performance is superior, and is ageing-resistant, and oil resistant is corrosion-resistant, and watertightness performance is good, can satisfy the instructions for use that the direction waterproof degaussing cable is used on the naval vessel.
As preferred version of the present invention, body temperature when described jacket rubber is extruded is 65 ± 5 ℃, head temperature is 60 ± 5 ℃, the extruder temperature type of cooling of rubber extruding machine adopts water cooling, the pressure that to extrude rear employing pressure be 0.6～0.8MPa vulcanizes, go out linear velocity and be about 10～12m/min, extruding thickness is 1.8～2.2mm.
Description of drawings
Fig. 1 is the structural representation that shield type direction waterproof degaussing cable is used on naval vessel of the present invention.
Among the figure: 1. twisted copper conductors, 2. conductor sealant layer, 3. electro-insulating rubber layer, 4. neoprene packing, 5. sealant layer in the cable core, 6. inner sheath rubber layer, 7. armouring screen, 8. cable core external seal glue-line, 9. oversheath rubber layer.
Embodiment
Embodiment one
It is for subsequent use to prepare first electro-insulating rubber, and step is as follows: (1) prepares raw material by following component and weight content: ethylene propylene diene rubber K21:15 part; Ethylene propylene diene rubber 4045M:5 part; Vulcanizing agent cumyl peroxide: 0.5 part; Vulcanization accelerator iso-cyanuric acid triallyl ester: 0.2 part; Age resistor 2 mercapto benzimidazole: 0.7 part; Age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate: 0.2 part; Plasticizer paraffin oil: 1.0 parts; Plasticizer chlorinated paraffin-52: 1 part; Plasticizer microcrystalline wax: 0.5 part; Activating agent zinc oxide: 1.0 parts; Activating agent stearic acid: 0.3 part; Filler superfine talcum powder: 8 parts; Reinforcing filler fume colloidal silica: 1.0 parts; Reinforcing filler calcinated argil: 7 parts; (2) be first mixing until evenly on 65 ℃ the banbury in temperature with ethylene propylene diene rubber K21 and ethylene propylene diene rubber 4045M rubber, then add successively the age resistor 2 mercapto benzimidazole, age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate, the plasticizer chlorinated paraffin-52, the plasticizer paraffin oil, the plasticizer microcrystalline wax, activating agent zinc oxide, the activating agent stearic acid, the reinforcing filler fume colloidal silica, reinforcing filler calcinated argil and filler superfine talcum powder on banbury mixing 14 minutes, the triangle bag is played in mixing evenly rear upper mill eight times, then adopt slice behind 20 orders+40 orders+60 orders+80 orders, four metafiltration nets filter rubber, drying in the air in the space of dried and clean lets cool but 18 hours; Again with mixer mixing on the sizing material 3 minutes, the interval added vulcanization accelerator iso-cyanuric acid triallyl ester, vulcanizing agent cumyl peroxide in 10 seconds successively within mixing last minute, mixingly sheet under the discharging is made a call to behind six triangle bags in mill on the mixing materials after evenly, in the space of dried and clean, continue to dry in the air after lower put 8 hours for subsequent use.
It is for subsequent use to prepare jacket rubber again, and step is as follows: (1) prepares raw material, chlorosulfonated polyethylene rubber H40:20 part by following component and weight content; Vulcanization accelerator dibenzothiazyl disulfide: 0.4 part; Vulcanization accelerator six sulfuration di-penta methylene thiurams: 0.3 part; Activating agent magnesium oxide: 1.0 parts; Activating agent polyethylene glycol: 1.0 parts; Age resistor nickel dibutyl dithiocarbamate: 0.2 part; Age resistor 4,4 '-two (alpha, alpha-dimethylbenzyl) diphenylamines: 0.1 part; Plasticizer phthalic acid dioctyl ester: 2.5 parts; Fire retardant antimonous oxide: 1 part; Plasticizer chlorinated paraffin-52: 0.5 part; Fire retardant magnesium hydroxide: 1 part; Filler semi-reinforcing hydrocarbon black: 0.5 part; Reinforcing filler precipitated silica: 5.5 parts; Filler superfine talcum powder: 8 parts; (2) with chlorosulfonated polyethylene rubber H40 rubber in temperature be first on 75 ℃ the banbury mixing 3 minutes, then add successively activating agent magnesium oxide, the activating agent polyethylene glycol, the fire retardant antimonous oxide, the filler superfine talcum powder, the plasticizer chlorinated paraffin-52, fire retardant magnesium hydroxide, the plasticizer phthalic acid dioctyl ester, filler semi-reinforcing hydrocarbon black and reinforcing filler precipitated silica on banbury mixing 4 minutes, then on banbury, add successively age resistor 4,4 '-two (α, α-dimethylbenzyl) diphenylamines, the vulcanization accelerator dibenzothiazyl disulfide, age resistor nickel dibutyl dithiocarbamate and vulcanization accelerator six sulfuration di-penta methylene thiurams, formed again mixing materials in mixing 40 seconds, the temperature of described mixing materials is controlled at 90 ℃ and move to and carry out 4 heat radiations of thin-pass in the mill, simultaneously turn over 8 triangle bags in mill, it is 8 minutes that whole in mill rolled the material time; Then by the tri-roll press machine slice, institute's slice fast was down to 40 ℃ with temperature through chill roll in 15 minutes, then in the space of dried and clean, continue to dry in the air put 10 hours for subsequent use.
The step of making cable is as follows: the tinned copper wire that with filament diameter is first 0.2mm passes with the speed of 4m/s in the sealing glue of melting, makes its surperficial thorough impregnation fluid sealant; Again multifilament is twisted into strand with 8 times lay ratio, the multiply strand is again according to being twisted into again twisted copper conductors 1 with the stranded opposite direction of monofilament with 12 times lay ratio; Twisted copper conductors 1 is passed with the speed of 30m/min in the sealing glue of melting, then extrude simultaneously conductor sealant layer 2 and electro-insulating rubber layer 3 in twisted copper conductors 1 periphery, conductor sealant layer 2 is interior, and electro-insulating rubber layer 3 consists of insulation core wire behind the extruded insulation rubber layer outside; Place, the slit filling coefficient of expansion between each insulation core wire is 1.1 neoprene packing 4, then be twisted into cable core take lay ratio as 18 times, then extrude simultaneously sealant layer 5 and armour formula inner sheath rubber layer 6 in the cable core in the cable core periphery, sealant layer 5 is interior in the cable core, and inner sheath rubber layer 6 outside; Then the periphery diameter at inner sheath rubber layer 6 is the tinned copper wire braiding armouring screen 7 of 0.3mm, and angle of weave is 40 °, and percentage of braiding coverage is 88%; Then the periphery at armouring screen 7 extrudes cable core external seal glue-line 8 and armour formula oversheath rubber layer 9 simultaneously, and cable core external seal glue-line 8 is interior, and oversheath rubber layer 9 outside.
75 ℃ of the head temperatures of rubber extruding machine when electro-insulating rubber is extruded; Body temperature is 70 ℃; The steam pressure of curing tube is 0.5MPa, and the rubber extruding machine type of cooling is water cooling.
Body temperature when jacket rubber is extruded is 60 ℃, and head temperature is 55 ℃, and the extruder temperature type of cooling of rubber extruding machine adopts water cooling, and the pressure that to extrude rear employing pressure be 0.6MPa vulcanizes, and goes out linear velocity and is about 10m/min, and extruding thickness is 1.8mm.
Embodiment two
It is for subsequent use to prepare first electro-insulating rubber, and step is as follows: (1) prepares raw material by following component and weight content: ethylene propylene diene rubber K21:15 part; Ethylene propylene diene rubber 4045M:5 part; Vulcanizing agent cumyl peroxide: 0.55 part; Vulcanization accelerator iso-cyanuric acid triallyl ester: 0.25 part; Age resistor 2 mercapto benzimidazole: 0.8 part; Age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate: 0.25 part; Plasticizer paraffin oil: 1.5 parts; Plasticizer chlorinated paraffin-52: 1.5 parts; Plasticizer microcrystalline wax: 0.8 part; Activating agent zinc oxide: 1.5 parts; Activating agent stearic acid: 0.4 part; Filler superfine talcum powder: 9 parts; Reinforcing filler fume colloidal silica: 1.2 parts; Reinforcing filler calcinated argil: 8 parts; (2) be first mixing until evenly on 70 ℃ the banbury in temperature with ethylene propylene diene rubber K21 and ethylene propylene diene rubber 4045M rubber, then add successively the age resistor 2 mercapto benzimidazole, age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate, the plasticizer chlorinated paraffin-52, the plasticizer paraffin oil, the plasticizer microcrystalline wax, activating agent zinc oxide, the activating agent stearic acid, the reinforcing filler fume colloidal silica, reinforcing filler calcinated argil and filler superfine talcum powder on banbury mixing 15 minutes, the triangle bag is played in mixing evenly rear upper mill eight times, then adopt slice behind 20 orders+40 orders+60 orders+80 orders, four metafiltration nets filter rubber, drying in the air in the space of dried and clean lets cool but 20 hours; Again with mixer mixing on the sizing material 4 minutes, the interval added vulcanization accelerator iso-cyanuric acid triallyl ester, vulcanizing agent cumyl peroxide in 15 seconds successively within mixing last minute, mixingly sheet under the discharging is made a call to behind six triangle bags in mill on the mixing materials after evenly, in the space of dried and clean, continue to dry in the air after lower put 10 hours for subsequent use.
It is for subsequent use to prepare jacket rubber again, and step is as follows: (1) prepares raw material, chlorosulfonated polyethylene rubber H40:20 part by following component and weight content; Vulcanization accelerator dibenzothiazyl disulfide: 0.5 part; Vulcanization accelerator six sulfuration di-penta methylene thiurams: 0.4 part; Activating agent magnesium oxide: 1.2 parts; Activating agent polyethylene glycol: 1.5 parts; Age resistor nickel dibutyl dithiocarbamate: 0.3 part; Age resistor 4,4 '-two (alpha, alpha-dimethylbenzyl) diphenylamines: 0.15 part; Plasticizer phthalic acid dioctyl ester: 2.8 parts; Fire retardant antimonous oxide: 1.2 parts; Plasticizer chlorinated paraffin-52: 0.8 part; Fire retardant magnesium hydroxide: 1.2 parts; Filler semi-reinforcing hydrocarbon black: 0.8 part; Reinforcing filler precipitated silica: 6.0 parts; Filler superfine talcum powder: 10 parts; (2) with chlorosulfonated polyethylene rubber H40 rubber in temperature be first on 80 ℃ the banbury mixing 3.5 minutes, then add successively activating agent magnesium oxide, the activating agent polyethylene glycol, the fire retardant antimonous oxide, the filler superfine talcum powder, the plasticizer chlorinated paraffin-52, fire retardant magnesium hydroxide, the plasticizer phthalic acid dioctyl ester, filler semi-reinforcing hydrocarbon black and reinforcing filler precipitated silica on banbury mixing 5 minutes, then on banbury, add successively age resistor 4,4 '-two (α, α-dimethylbenzyl) diphenylamines, the vulcanization accelerator dibenzothiazyl disulfide, age resistor nickel dibutyl dithiocarbamate and vulcanization accelerator six sulfuration di-penta methylene thiurams, formed again mixing materials in mixing 50 seconds, the temperature of described mixing materials is controlled at 100 ℃ and move to and carry out 5 heat radiations of thin-pass in the mill, simultaneously turn over 8 triangle bags in mill, it is 9 minutes that whole in mill rolled the material time; Then by the tri-roll press machine slice, institute's slice fast was down to 35 ℃ with temperature through chill roll in 18 minutes, then in the space of dried and clean, continue to dry in the air put 11 hours for subsequent use.
The step of making cable is as follows: the tinned copper wire that with filament diameter is first 0.3mm passes with the speed of 4.5m/s in the sealing glue of melting, makes its surperficial thorough impregnation fluid sealant; Again multifilament is twisted into strand with 9 times lay ratio, the multiply strand is again according to being twisted into again twisted copper conductors 1 with the stranded opposite direction of monofilament with 14 times lay ratio; Twisted copper conductors 1 is passed with the speed of 35m/min in the sealing glue of melting, then extrude simultaneously conductor sealant layer 2 and electro-insulating rubber layer 3 in twisted copper conductors 1 periphery, conductor sealant layer 2 is interior, and electro-insulating rubber layer 3 consists of insulation core wire behind the extruded insulation rubber layer outside; Place, the slit filling coefficient of expansion between each insulation core wire is 1.15 neoprene packing 4, then be twisted into cable core take lay ratio as 19 times, then extrude simultaneously sealant layer 5 and armour formula inner sheath rubber layer 6 in the cable core in the cable core periphery, sealant layer 5 is interior in the cable core, and inner sheath rubber layer 6 outside; Then the periphery diameter at inner sheath rubber layer 6 is the tinned copper wire braiding armouring screen 7 of 0.3mm, and angle of weave is 50 °, and percentage of braiding coverage is 90%; Then the periphery at armouring screen 7 extrudes cable core external seal glue-line 8 and armour formula oversheath rubber layer 9 simultaneously, and cable core external seal glue-line 8 is interior, and oversheath rubber layer 9 outside.
80 ℃ of the head temperatures of rubber extruding machine when electro-insulating rubber is extruded, body temperature is 75 ℃, and the steam pressure of curing tube is 0.55MPa, and the rubber extruding machine type of cooling is water cooling.
Body temperature when jacket rubber is extruded is 65 ℃, and head temperature is 60 ℃, and the extruder temperature type of cooling of rubber extruding machine adopts water cooling, and the pressure that to extrude rear employing pressure be 0.7MPa vulcanizes, and goes out linear velocity and is about 11m/min, and extruding thickness is 2.0mm.
Embodiment three
It is for subsequent use to prepare first electro-insulating rubber, and step is as follows: (1) prepares raw material by following component and weight content: ethylene propylene diene rubber K21:15 part; Ethylene propylene diene rubber 4045M:5 part; Vulcanizing agent cumyl peroxide: 0.6 part; Vulcanization accelerator iso-cyanuric acid triallyl ester: 0.3 part; Age resistor 2 mercapto benzimidazole: 0.9 part; Age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate: 0.3 part; Plasticizer paraffin oil: 2.0 parts; Plasticizer chlorinated paraffin-52: 2 parts; Plasticizer microcrystalline wax: 1.0 parts; Activating agent zinc oxide: 2.0 parts; Activating agent stearic acid: 0.5 part; Filler superfine talcum powder: 11 parts; Reinforcing filler fume colloidal silica: 1.5 parts; Reinforcing filler calcinated argil: 9 parts; (2) be first mixing until evenly on 75 ℃ the banbury in temperature with ethylene propylene diene rubber K21 and ethylene propylene diene rubber 4045M rubber, then add successively the age resistor 2 mercapto benzimidazole, age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate, the plasticizer chlorinated paraffin-52, the plasticizer paraffin oil, the plasticizer microcrystalline wax, activating agent zinc oxide, the activating agent stearic acid, the reinforcing filler fume colloidal silica, reinforcing filler calcinated argil and filler superfine talcum powder on banbury mixing 16 minutes, the triangle bag is played in mixing evenly rear upper mill eight times, then adopt slice behind 20 orders+40 orders+60 orders+80 orders, four metafiltration nets filter rubber, drying in the air in the space of dried and clean lets cool but 24 hours; Again with mixer mixing on the sizing material 5 minutes, the interval added vulcanization accelerator iso-cyanuric acid triallyl ester, vulcanizing agent cumyl peroxide in 20 seconds successively within mixing last minute, mixingly sheet under the discharging is made a call to behind six triangle bags in mill on the mixing materials after evenly, in the space of dried and clean, continue to dry in the air after lower put 12 hours for subsequent use.
It is for subsequent use to prepare jacket rubber again, and step is as follows: (1) prepares raw material, chlorosulfonated polyethylene rubber H40:20 part by following component and weight content; Vulcanization accelerator dibenzothiazyl disulfide: 0.6 part; Vulcanization accelerator six sulfuration di-penta methylene thiurams: 0.5 part; Activating agent magnesium oxide: 1.5 parts; Activating agent polyethylene glycol: 2.0 parts; Age resistor nickel dibutyl dithiocarbamate: 0.4 part; Age resistor 4,4 '-two (alpha, alpha-dimethylbenzyl) diphenylamines: 0.2 part; Plasticizer phthalic acid dioctyl ester: 3.0 parts; Fire retardant antimonous oxide: 1.5 parts; Plasticizer chlorinated paraffin-52: 1 part; Fire retardant magnesium hydroxide: 1.5 parts; Filler semi-reinforcing hydrocarbon black: 1 part; Reinforcing filler precipitated silica: 6.5 parts; Filler superfine talcum powder: 12 parts; (2) with chlorosulfonated polyethylene rubber H40 rubber in temperature be first on 85 ℃ the banbury mixing 4 minutes, then add successively activating agent magnesium oxide, the activating agent polyethylene glycol, the fire retardant antimonous oxide, the filler superfine talcum powder, the plasticizer chlorinated paraffin-52, fire retardant magnesium hydroxide, the plasticizer phthalic acid dioctyl ester, filler semi-reinforcing hydrocarbon black and reinforcing filler precipitated silica on banbury mixing 6 minutes, then on banbury, add successively age resistor 4,4 '-two (α, α-dimethylbenzyl) diphenylamines, the vulcanization accelerator dibenzothiazyl disulfide, age resistor nickel dibutyl dithiocarbamate and vulcanization accelerator six sulfuration di-penta methylene thiurams, formed again mixing materials in mixing 60 seconds, the temperature of described mixing materials is controlled at 110 ℃ and move to and carry out 6 heat radiations of thin-pass in the mill, simultaneously turn over 8 triangle bags in mill, it is 10 minutes that whole in mill rolled the material time; Then by the tri-roll press machine slice, institute's slice fast was down to 30 ℃ with temperature through chill roll in 20 minutes, then in the space of dried and clean, continue to dry in the air put 13 hours for subsequent use.
The step of making cable is as follows: the tinned copper wire that with filament diameter is first 0.4mm passes with the speed of 5m/s in the sealing glue of melting, makes its surperficial thorough impregnation fluid sealant; Again multifilament is twisted into strand with 10 times lay ratio, the multiply strand is again according to being twisted into again twisted copper conductors 1 with the stranded opposite direction of monofilament with 16 times lay ratio; Twisted copper conductors 1 is passed with the speed of 40m/min in the sealing glue of melting, then extrude simultaneously conductor sealant layer 2 and electro-insulating rubber layer 3 in twisted copper conductors 1 periphery, conductor sealant layer 2 is interior, and electro-insulating rubber layer 3 consists of insulation core wire behind the extruded insulation rubber layer outside; Place, the slit filling coefficient of expansion between each insulation core wire is 1.2 neoprene packing 4, then be twisted into cable core take lay ratio as 20 times, then extrude simultaneously sealant layer 5 and armour formula inner sheath rubber layer 6 in the cable core in the cable core periphery, sealant layer 5 is interior in the cable core, and inner sheath rubber layer 6 outside; Then the periphery diameter at inner sheath rubber layer 6 is the tinned copper wire braiding armouring screen 7 of 0.3mm, and angle of weave is 60 °, and percentage of braiding coverage is 92%; Then the periphery at armouring screen 7 extrudes cable core external seal glue-line 8 and armour formula oversheath rubber layer 9 simultaneously, and cable core external seal glue-line 8 is interior, and oversheath rubber layer 9 outside.
85 ℃ of the head temperatures of rubber extruding machine when electro-insulating rubber is extruded; Body temperature is 80 ℃; The steam pressure of curing tube is 0.6MPa, and the rubber extruding machine type of cooling is water cooling.
Body temperature when jacket rubber is extruded is 70 ℃, and head temperature is 65 ℃, and the extruder temperature type of cooling of rubber extruding machine adopts water cooling, and the pressure that to extrude rear employing pressure be 0.8MPa vulcanizes, and goes out linear velocity and is about 12m/min, and extruding thickness is 2.2mm.
Measuring mechanical property result such as table 1 before aging to electro-insulating rubber among the embodiment one to embodiment three:
Table 1
| Unit | Standard-required | Embodiment one | Embodiment two | Embodiment three | |
| Tensile strength | N/mm2 | ≥4.8 | 7.5 | 7.3 | 6.7 |
| Elongation at break | % | ≥200 | 350 | 295 | 420 |
To measuring mechanical property result such as the table 2 behind the electro-insulating rubber oven ageing among the embodiment one to embodiment three, aging condition: 135 ± 2 ℃ of temperature, time: 168h.
Table 2
| Unit | Standard-required | Embodiment one | Embodiment two | Embodiment three | |
| The maximum rate of change of tensile strength | % | ±30 | -2 | -10 | -1 |
| The maximum rate of change of elongation at break | % | ±30 | -5 | -7 | -6 |
To measuring mechanical property result such as the table 3 behind the electro-insulating rubber air bomb aging among the embodiment one to embodiment three, aging condition: 127 ± 1 ℃ of temperature, time 40h, pressure 56 N/mm2.
Table 3
| Unit | Standard-required | Embodiment one | Embodiment two | Embodiment three | |
| The maximum rate of change of tensile strength | % | ±30 | -7 | -9 | -6 |
| The maximum rate of change of elongation at break | % | ±30 | +4 | -12 | -10 |
To measuring mechanical property result such as the table 4 of the hot elongation test of electro-insulating rubber among the embodiment one to embodiment three, experimental condition: 250 ± 3 ℃ for the treatment of temperatures, duration 15 min, mechanical stress 20 N/cm2.
Table 4
| Unit | Standard-required | Embodiment one | Embodiment two | Embodiment three | |
| Maximum elongation rate during load | % | 175 | 7 | 11 | 18 |
| Maximum permanent elongation | % | 15 | 0 | 0 | 0 |
As shown in table 5 to the insulation resistance of electro-insulating rubber among the embodiment one to embodiment three (20 ℃ time) test result.
Table 5
| Unit | Standard-required | Embodiment one | Embodiment two | Embodiment three | |
| Insulation resistance (20 ℃) | MΩ·km | ≥1100 | 3670 | 3450 | 3620 |
To ac capacitor increment rate test result such as table 6 behind 50 ℃ of water of electro-insulating rubber immersion among the embodiment one to embodiment three.The numerical value that records in the table be respectively the 14th day with the 1st day, the 7th day difference.
Table 6
| Unit | Standard-required | Embodiment one | Embodiment two | Embodiment three | |
| 14-1（d） | % | ≤15 | 2.7 | 4.2 | 3.8 |
| 14-7（d） | % | ≤5 | 0.5 | 1.7 | 0.6 |
To the additional ageing test result of finished cable among the embodiment one to embodiment three such as table 7, aging condition: 95 ± 2 ℃ of temperature, time 168h.
Table 7
| Unit | Standard-required | Embodiment one | Embodiment two | Embodiment three | |
| The maximum rate of change of tensile strength | % | ±30 | -5 | -10 | -8 |
| The maximum rate of change of elongation at break | % | ±30 | -7 | -9 | -3 |
To finished cable ozone resistance test result such as table 8 among the embodiment one to embodiment three, experimental condition: 25 ± 2 ℃ of temperature, time 30h, ozone concentration 0.025～0.030%.
Table 8
| Standard-required | Embodiment one | Embodiment two | Embodiment three | |
| Ozone resistance test | The surface is without cracking | Without cracking | Without cracking | Without cracking |
Measuring mechanical property result such as table 9 before aging to jacket rubber among the embodiment one to embodiment three:
Table 9
| Unit | Standard-required | Embodiment one | Embodiment two | Embodiment three | |
| Tensile strength | N/mm2 | ≥10 | 16.0 | 14.5 | 16.5 |
| Elongation at break | % | ≥250 | 390 | 410 | 330 |
To measuring mechanical property result such as the table 10 behind the jacket rubber oven ageing among the embodiment one to embodiment three, aging condition: 100 ± 2 ℃ of temperature, time: 168h.
Table 10
| Unit | Standard-required | Embodiment one | Embodiment two | Embodiment three | |
| Tensile strength is minimum percent before aging | % | 70 | 96 | 87 | 106 |
| Elongation at break is minimum percent before aging | % | 60 | 99 | 92 | 88 |
To carrying out measuring mechanical property, test result such as table 11 behind the jacket rubber immersion IRM902# oil among the embodiment one to embodiment three.Test condition: 100 ± 2 ℃ of temperature, time 24h.
Table 11
| Unit | Standard-required | Embodiment one | Embodiment two | Embodiment three | |
| Tensile strength is minimum percent before the immersion oil | % | 60 | 94 | 79 | 93 |
| Elongation at break is minimum percent before the immersion oil | % | 60 | 103 | 81 | 80 |
To jacket rubber ozone resistance test result such as table 12 among the embodiment one to embodiment three, experimental condition: 25 ± 2 ℃ of temperature, time 24h, ozone concentration 0.025～0.030%.
Table 12
| Standard-required | Embodiment one | Embodiment two | Embodiment three | |
| Ozone resistance test | The surface is without cracking | Without cracking | Without cracking | Without cracking |
To radially watertightness performance, direction waterproof performance test of finished cable among the embodiment one to embodiment three, result such as table 13:
Table 13
| Experimental condition | Standard-required | Embodiment one | Embodiment two | Embodiment three | |
| Watertightness performance radially | 7MPa，2h | The termination is without infiltration | Without infiltration | Without infiltration | Without infiltration |
| Watertightness performance radially | 3 MPa, withstand voltage 7kV, 5min | Do not puncture | Do not puncture | Do not puncture | Do not puncture |
| The direction waterproof performance | 7MPa，6h | The termination is without infiltration, and assembly is no more than 6.4mm with respect to the displacement of sheath | Without infiltration; Displacement 0.4mm | Without infiltration; Non-displacement | Without infiltration; Displacement 0.6mm |
| The direction waterproof performance | 5MPa，24h | The termination is without infiltration, and assembly is no more than 6.4mm with respect to the displacement of sheath | Without infiltration; Non-displacement | Without infiltration; Non-displacement | Without infiltration; Non-displacement |
| Vertical air-tightness | 0.3MPa，20min | Assembly is with respect to the non-displacement of sheath | Non-displacement | Non-displacement | Non-displacement |
Finished cable among the embodiment one to embodiment three was soaked 30 days in 40 ± 1 ℃ saliferous (NaCl) concentration is the seawater of 40g/L, and insulation resistance sees Table 14; Immerse seawater and bear withstand voltage (7kV, 5min) after 14 days, result of the test also sees Table 14.
Table 14
| Unit | Standard-required | Embodiment one | Embodiment two | Embodiment three | |
| Insulation resistance (be in the seawater of 40g/L to soak 30 day in 40 ± 1 ℃ saliferous (NaCl) concentration) | MΩ·km | ≥100 | 370 | 340 | 360 |
| Immerse seawater and bear withstand voltage (7kV, 5min) after 14 days | Do not puncture | Do not puncture | Do not puncture | Do not puncture |
Ethylene propylene diene rubber K21 can select the satisfied illustrious and influential science and trade Co., Ltd in Beijing or upper sea blue trade Co., Ltd product, and ethylene propylene diene rubber 4045M can select the product of Mitsui chemicals Co., Ltd..Chlorosulfonated polyethylene rubber H40 can select du pont company, the satisfied illustrious and influential science and trade Co., Ltd in Beijing or upper sea blue trade Co., Ltd product.
The vulcanizing agent cumyl peroxide claims again vulcanizing agent DCP, and the vulcanization accelerator iso-cyanuric acid triallyl ester claims again vulcanization accelerator TAIC, can select the permanent promise Chemical Industry Science Co., Ltd in Yantai or Shanghai Fang Rui to reach chemicals Co., Ltd product.The vulcanization accelerator dibenzothiazyl disulfide claims again accelerator DM, molecular formula: C14H8N2S4, select the top grade product that meet in " GB/T 11408-2003 accelerator DM ".Vulcanization accelerator six sulfuration di-penta methylene thiurams claim again accelerator D PTT, and molecular formula C12H20N2S6 can select the chemical Co., Ltd of Hua Xing (Suqian) or Hebi City Rong Xin auxiliary agent Co., Ltd product.
The age resistor 2 mercapto benzimidazole claims again antioxidant MB, age resistor 2,2, and 4-trimethyl-1,2-dihyaroquinoline condensate claims again anti-aging agent RD, can select Shanghai rubber chemicals Co., Ltd., Factory or Qingdao special promise commerce and trade Co., Ltd product.
The age resistor nickel dibutyl dithiocarbamate can select Wuhan City Ford Fine Chemical Co., Ltd or Shanghai nation to become the product of chemical industry Co., Ltd.
Age resistor 4,4 '-two (alpha, alpha-dimethylbenzyl) diphenylamines is the product that antioxidant HS-911 can be selected Huangyan, Zhejiang China star laboratory, the chemical Co., Ltd of Hua Xing (Suqian) or the prosperous luxuriant Chemical Industry Science Co., Ltd in Shijiazhuang.
The plasticizer paraffin oil can be selected the product of Hengshui, Hebei Sheng Kang chemical industry Co., Ltd or Hengshui, Hebei Supreme Being hundred million petrochemical industry Co., Ltds; The plasticizer chlorinated paraffin-52 requires to meet the standard in " the chemical industry standard HG2092-1991 of People's Republic of China (PRC) chlorinated paraffin-52 ", and the plasticizer microcrystalline wax can be selected the product of China Petroleum ﹠ Chemical Corporation Henan Oil Field Branch Nanyang Paraffin Fine Chemical Plant or Shanghai Tai Er petrochemical industry Science and Technology Ltd..
Activating agent zinc oxide can be selected the product of Henan zincaluminite chemical industry Co., Ltd, the grand auspicious zinc industry Co., Ltd in Shandong or Dongying Feng He chemical industry Co., Ltd, carries out the standard in " GB/T3185-1992 zinc oxide (activity) ".Activating agent stearic acid formal name used at school: octadecanoid acid, molecular formula CH3(CH2) 16COOH carries out the standard in " GB/T 9103-1988 industry stearic acid ".
Activating agent magnesium oxide can select Weifang Hai Lilong magnesium industry Co., Ltd or Xingtai City magnesium to deify the product of worker Co., Ltd, and the activating agent polyethylene glycol can be selected the product of Jiangsu Jia Feng chemistry limited company or the chemical industry that circles in the air (Zhangjiagang) Co., Ltd.
The filler semi-reinforcing hydrocarbon black can be selected the product of Changzhou cloud moon chemical industry Co., Ltd or Dongguan Yu Chang chemical industry Co., Ltd.Precipitated silica can be selected the product of the precious specialization worker Co., Ltd in Shouguang City or Dongying City friendship maritime works trade Co., Ltd.Fume colloidal silica can be selected the product of Guangzhou Science and Technology Ji Sheng Industrial Co or the inferior rubber and plastics auxiliaries of Shanghai Xiang Co., Ltd.The filler superfine talcum powder is selected and is met the product of stipulating in " GB 15342-1994 talcum powder " standard.The reinforcing filler calcinated argil can be selected the product of Shanghai, river, Shanghai titanium white heavy chemicals Co., Ltd or Shijiazhuang Tourmaline mineral products Co., Ltd.
The plasticizer phthalic acid dioctyl ester is plasticizer DOP, selects the product that meets " GB/T 11406-2001 industry dioctyl phthalate " standard.
The fire retardant antimonous oxide can be selected the product of Anhua, Hunan Province China space antimony industry Co., Ltd or Changzhou money river chemical industry Co., Ltd.
The present invention is raw materials used, except above producer, all can select other satisfactory like product on the market.
In addition to the implementation, the present invention can also have other execution modes.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection range of requirement of the present invention.
Claims (9)
1. a naval vessel is with shield type direction waterproof degaussing cable, it is characterized in that, the stranded twisted copper conductors that becomes behind the many tinned copper wire impregnation sealant glue, described twisted copper conductors periphery is impregnated with the conductor sealant layer, the periphery of described conductor sealant layer is extruded with the electro-insulating rubber layer and consists of insulation core wire, place, slit between each described insulation core wire is filled with the neoprene packing and many described insulation core wire integral body are twisted into cable core, the periphery of described cable core is extruded with sealant layer in the cable core, the periphery of sealant layer is extruded with the inner sheath rubber layer in the described cable core, the periphery of described inner sheath rubber layer is woven with the armouring screen, the periphery of described armouring screen is extruded with cable core external seal glue-line, and the periphery of described cable core external seal glue-line is extruded with the oversheath rubber layer.
2. naval vessel according to claim 1 is with shield type direction waterproof degaussing cable, it is characterized in that, the filament diameter of described twisted copper conductors is 0.2～0.4mm, lay ratio with 8～10 times is twisted into strand, and described strand is twisted into described twisted copper conductors according to the direction opposite with former bundle strand with 12～16 times lay ratio more again; The stranded lay ratio of described cable core is 18～20 times; The coefficient of expansion of described neoprene packing is 1.1～1.2; Described armouring screen is that the tinned copper wire braiding of 0.3mm forms by diameter, and angle of weave is 40 °～60 °, and percentage of braiding coverage is 88%～92%.
3. naval vessel according to claim 1 is characterized in that raw material components and the weight content of described electro-insulating rubber layer are as follows: ethylene propylene diene rubber K21:15 part with shield type direction waterproof degaussing cable; Ethylene propylene diene rubber 4045M:5 part; Vulcanizing agent cumyl peroxide: 0.5～0.6 part; Vulcanization accelerator iso-cyanuric acid triallyl ester: 0.2～0.3 part; Age resistor 2 mercapto benzimidazole: 0.7～0.9 part; Age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate: 0.2～0.3 part; Plasticizer paraffin oil: 1.0～2.0 parts; Plasticizer chlorinated paraffin-52: 1～2 part; Plasticizer microcrystalline wax: 0.5～1.0 part; Activating agent zinc oxide: 1.0～2.0 parts; Activating agent stearic acid: 0.3～0.5 part; Filler superfine talcum powder: 8～11 parts; Reinforcing filler fume colloidal silica: 1.0～1.5 parts; Reinforcing filler calcinated argil: 7～9 parts.
4. naval vessel according to claim 1 is characterized in that with shield type direction waterproof degaussing cable raw material components and the weight content of described inner sheath rubber layer and oversheath rubber layer are as follows: chlorosulfonated polyethylene rubber H40:20 part; Vulcanization accelerator dibenzothiazyl disulfide: 0.4～0.6 part; Vulcanization accelerator six sulfuration di-penta methylene thiurams: 0.3～0.5 part; Activating agent magnesium oxide: 1.0～1.5 parts; Activating agent polyethylene glycol: 1.0～2.0 parts; Age resistor nickel dibutyl dithiocarbamate: 0.2～0.4 part; Age resistor 4,4 '-two (alpha, alpha-dimethylbenzyl) diphenylamines: 0.1～0.2 part; Plasticizer phthalic acid dioctyl ester: 2.5～3.0 parts; Fire retardant antimonous oxide: 1～1.5 part; Plasticizer chlorinated paraffin-52: 0.5～1 part; Fire retardant magnesium hydroxide: 1～1.5 part; Filler semi-reinforcing hydrocarbon black: 0.5～1 part; Reinforcing filler precipitated silica: 5.5～6.5 parts; Filler superfine talcum powder: 8～12 parts.
5. a naval vessel is with the manufacture method of shield type direction waterproof degaussing cable, it is characterized in that, may further comprise the steps: the tinned copper wire that with filament diameter is first 0.2～0.4mm passes with the speed of 4～5m/s in the sealing glue of melting, makes its surperficial thorough impregnation fluid sealant; Again multifilament is twisted into strand with 8～10 times lay ratio, the multiply strand is again according to being twisted into again twisted copper conductors with the stranded opposite direction of monofilament with 12～16 times lay ratio; Described twisted copper conductors is passed with the speed of 30～40m/min in the sealing glue of melting, then extrude simultaneously conductor sealant layer and electro-insulating rubber layer in the twisted copper conductors periphery, described conductor sealant layer is interior, described electro-insulating rubber layer consists of insulation core wire after extruding described electro-insulating rubber layer outside; Place, the slit filling coefficient of expansion between each described insulation core wire is 1.1～1.2 neoprene packing, then be twisted into cable core take lay ratio as 18～20 times, then extrude simultaneously sealant layer and inner sheath rubber layer in the cable core in the cable core periphery, sealant layer is interior in the described cable core, and described inner sheath rubber layer outside; Then at the periphery of inner sheath rubber layer braiding armouring screen, extrude simultaneously cable core external seal glue-line and oversheath rubber layer in the periphery of armouring screen, cable core external seal glue-line is interior, and the oversheath rubber layer is outside.
6. naval vessel according to claim 5 is with the manufacture method of shield type direction waterproof degaussing cable, it is characterized in that, the preparation method of the electro-insulating rubber of described electro-insulating rubber layer is as follows: (1) prepares raw material, ethylene propylene diene rubber K21:15 part by following component and weight content; Ethylene propylene diene rubber 4045M:5 part; Vulcanizing agent cumyl peroxide: 0.5～0.6 part; Vulcanization accelerator iso-cyanuric acid triallyl ester: 0.2～0.3 part; Age resistor 2 mercapto benzimidazole: 0.7～0.9 part; Age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate: 0.2～0.3 part; Plasticizer paraffin oil: 1.0～2.0 parts; Plasticizer chlorinated paraffin-52: 1～2 part; Plasticizer microcrystalline wax: 0.5～1.0 part; Activating agent zinc oxide: 1.0～2.0 parts; Activating agent stearic acid: 0.3～0.5 part; Filler superfine talcum powder: 8～11 parts; Reinforcing filler fume colloidal silica: 1.0～1.5 parts; Reinforcing filler calcinated argil: 7～9 parts; (2) be first mixing until evenly on 65 ℃～75 ℃ the banbury in temperature with ethylene propylene diene rubber K21 and ethylene propylene diene rubber 4045M rubber, then add successively the age resistor 2 mercapto benzimidazole, age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate, the plasticizer chlorinated paraffin-52, the plasticizer paraffin oil, the plasticizer microcrystalline wax, activating agent zinc oxide, the activating agent stearic acid, the reinforcing filler fume colloidal silica, reinforcing filler calcinated argil and filler superfine talcum powder on banbury mixing 14～16 minutes, the triangle bag is played in mixing evenly rear upper mill eight times, then adopt slice behind 20 orders+40 orders+60 orders+80 orders, four metafiltration nets filter rubber, drying in the air in the space of dried and clean lets cool but 18～24 hours; Again with mixer mixing on the sizing material 3～5 minutes, the interval added vulcanization accelerator iso-cyanuric acid triallyl ester, vulcanizing agent cumyl peroxide in 10～20 seconds successively within mixing last minute, mixingly sheet under the discharging is made a call to behind six triangle bags in mill on the mixing materials after evenly, in the space of dried and clean, continue to dry in the air after lower put 8～12 hours for subsequent use.
7. naval vessel according to claim 6 is characterized in that with the manufacture method of shield type direction waterproof degaussing cable, 80 ℃ ± 5 ℃ of the head temperatures of rubber extruding machine when described electro-insulating rubber is extruded; Body temperature is 75 ℃ ± 5 ℃; The steam pressure of curing tube is 0.5～0.6MPa, and the rubber extruding machine type of cooling is water cooling.
8. naval vessel according to claim 5 is with the manufacture method of shield type direction waterproof degaussing cable, it is characterized in that, the preparation method of the jacket rubber of described inner sheath rubber layer and oversheath rubber layer is as follows: (1) prepares raw material, chlorosulfonated polyethylene rubber H40:20 part by following component and weight content; Vulcanization accelerator dibenzothiazyl disulfide: 0.4～0.6 part; Vulcanization accelerator six sulfuration di-penta methylene thiurams: 0.3～0.5 part; Activating agent magnesium oxide: 1.0～1.5 parts; Activating agent polyethylene glycol: 1.0～2.0 parts; Age resistor nickel dibutyl dithiocarbamate: 0.2～0.4 part; Age resistor 4,4 '-two (alpha, alpha-dimethylbenzyl) diphenylamines: 0.1～0.2 part; Plasticizer phthalic acid dioctyl ester: 2.5～3.0 parts; Fire retardant antimonous oxide: 1～1.5 part; Plasticizer chlorinated paraffin-52: 0.5～1 part; Fire retardant magnesium hydroxide: 1～1.5 part; Filler semi-reinforcing hydrocarbon black: 0.5～1 part; Reinforcing filler precipitated silica: 5.5～6.5 parts; Filler superfine talcum powder: 8～12 parts; (2) with chlorosulfonated polyethylene rubber H40 rubber in temperature be first on 75 ℃～85 ℃ the banbury mixing 3～4 minutes, then add successively activating agent magnesium oxide, the activating agent polyethylene glycol, the fire retardant antimonous oxide, the filler superfine talcum powder, the plasticizer chlorinated paraffin-52, fire retardant magnesium hydroxide, the plasticizer phthalic acid dioctyl ester, filler semi-reinforcing hydrocarbon black and reinforcing filler precipitated silica on banbury mixing 4～6 minutes, then on banbury, add successively age resistor 4,4 '-two (α, α-dimethylbenzyl) diphenylamines, the vulcanization accelerator dibenzothiazyl disulfide, age resistor nickel dibutyl dithiocarbamate and vulcanization accelerator six sulfuration di-penta methylene thiurams, formed again mixing materials in mixing 40～60 seconds, the temperature of described mixing materials is controlled at 90 ℃～110 ℃ and move to and carry out 4～6 heat radiations of thin-pass in the mill, simultaneously turn over 8 triangle bags in mill, it is 8～10 minutes that whole in mill rolled the material time; Then by the tri-roll press machine slice, institute's slice fast was down to 30 ℃～40 ℃ with temperature through chill roll in 15～20 minutes, and then continuing to dry in the air in the space of dried and clean, it is for subsequent use to put more than 10 hours.
9. naval vessel according to claim 8 is with the manufacture method of shield type direction waterproof degaussing cable, it is characterized in that, body temperature when described jacket rubber is extruded is 65 ± 5 ℃, head temperature is 60 ± 5 ℃, the extruder temperature type of cooling of rubber extruding machine adopts water cooling, the pressure that to extrude rear employing pressure be 0.6～0.8MPa vulcanizes, and goes out linear velocity and is about 10～12m/min, and extruding thickness is 1.8～2.2mm.
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| CN110060807A (en) * | 2019-05-22 | 2019-07-26 | 安徽凌宇电缆科技有限公司 | A kind of naval vessel antiultraviolet, corrosion-resistant survey magnetic rubber flexible cable |
| CN112164493A (en) * | 2020-09-29 | 2021-01-01 | 安徽华宇电缆集团有限公司 | Demagnetization cable for special fixed winding of underwater vehicle |
| WO2022067934A1 (en) * | 2020-09-29 | 2022-04-07 | 安徽华宇电缆集团有限公司 | Special degaussing cable for fixed winding for underwater vehicle |
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| CN112309623B (en) * | 2020-10-10 | 2022-03-01 | 安徽龙庵电缆集团有限公司 | Submarine demagnetizing cable and preparation method thereof |
| CN112908541A (en) * | 2021-01-27 | 2021-06-04 | 上海起帆电线电缆技术有限公司 | High-temperature-resistant vulcanized longitudinal watertight cable for sonar system and twisting mold |
| CN112908541B (en) * | 2021-01-27 | 2022-10-14 | 上海起帆电线电缆技术有限公司 | High-temperature-resistant vulcanized longitudinal watertight cable for sonar system and twisting mold |
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| CN102855982B (en) | 2014-10-22 |
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Effective date of registration: 20191106 Address after: No. 299, xiahu Avenue, Taozhuang Town, Jiashan County, Jiaxing City, Zhejiang Province Patentee after: JIAXING GUXIANG REFRIGERATION EQUIPMENT Co.,Ltd. Address before: 225129 Jiangsu city of Yangzhou province Guazhou town Hanjiang District Stone Road No. 2 Patentee before: Jiangsu Yuanyang Cable Co.,Ltd. |
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