CN102852272A - Precast side fascia with decorative concrete surface layer and manufacturing method thereof - Google Patents
Precast side fascia with decorative concrete surface layer and manufacturing method thereof Download PDFInfo
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- CN102852272A CN102852272A CN201210291535XA CN201210291535A CN102852272A CN 102852272 A CN102852272 A CN 102852272A CN 201210291535X A CN201210291535X A CN 201210291535XA CN 201210291535 A CN201210291535 A CN 201210291535A CN 102852272 A CN102852272 A CN 102852272A
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Abstract
The invention discloses a precast side fascia with a decorative concrete surface layer. The precast side fascia comprises an inner cement fiberboard, a sandwich insulating layer and a ribbed outer concrete plate and is characterized in that the ribbed outer concrete plate comprises reinforcing ribs and a surface plate; an outer surface of the surface plate is a colorized concrete surface layer with textures; and the sandwich insulating layer is filled between the reinforcing ribs. The precast side fascia provided by the invention adopts the colorized concrete molded exterior facing and has a low price, multiple types of surface textures, thin thickness of outer concrete, light self-weight, no risk of exterior facing spalling and good resistance.
Description
Technical field
The present invention relates to a kind of skin plate, relate in particular to a kind of steel bar concrete side fascia of prefabricated sandwich.
Background technology
Precast wall panel of the prior art is of a great variety, the connection fixed form of side fascia and structure also has a lot, at present, use maximum Prefabricated Concrete side fascias and usually adopt anti-play to make, outside finish adopts face brick, and this wallboard manufacture difficulty is larger, particularly insulation layer is placed difficulty, it is also larger to conduct oneself with dignity, and " cold bridge " is difficult to avoid, and cost is also higher.A kind of outer facing adopts artistic concrete surface layer internal layer to adopt the heat preservation composite exterior wall plate of cement fibrolite plate to have no report.
Summary of the invention
Technical problem to be solved by this invention is to overcome the deficiency of above-mentioned prior art, and a kind of lightweight, simple prefabricated composite external wall panel and manufacture method of decorating the concrete surface layer of being with of manufacturing is provided.
According to a kind of prefabricated composite external wall panel with decorating the concrete surface layer provided by the invention, comprise inboard cement fibrolite plate, sandwich insulating layer and the outside with ribbing concrete plate, the described outside with ribbing concrete plate comprises ribs and panel, described panel outer surface is the color concrete surface layer with texture, and described sandwich insulating layer is filled between the described ribs.
Also have following additional technical feature according to a kind of prefabricated composite external wall panel with decorating the concrete surface layer provided by the invention:
Described panel and ribs are that overall time waters and smashes concrete, are embedded with two-way concrete slab net sheet in the described panel, are embedded with reinforcing bar in the described ribs.
Four jiaos of described panel and/or inboard, described ribs end are embedded with built-in fitting, are solid concrete around the described built-in fitting.
Be provided with window opening in the described compound external wall panel, establish the steel bar concrete ribbing around the described window opening.
Be fixed with screw on the described cement fibrolite plate, described screw is imbedded in the described ribs.
The end face of described sandwich insulating layer is step, and the contact surface of described sandwich insulating layer and concrete is provided with some holes with certain depth, and described sandwich insulating layer is the block structure that XPS or rock wool or ceramsite concrete light-weight concrete or light block are made.
Be provided with the strip thermal insulation material between described ribs and described fiberboard.
According to a kind of manufacture method of decorating concrete surface layer prefabricated composite external wall panel provided by the invention, carry out according to the following steps:
A, at steel plate bench formwork housing mould,
B, in the housing mould, lay the cement fibrolite plate be fixed with screw,
Spraying heat insulation layer in the heat insulating block that bonds on C, the cement fibrolite plate, ribs groove,
D, colligation rib reinforcement, bury built-in fitting underground, spread outside concrete plate reinforced mesh,
E, water and smash ribs and panel concrete,
F, spread color concrete pigment, cover figuratum rubber pattern and extrude decorative pattern,
G, concrete reach form removal behind the some strength, and the concrete surface is coated with protection oil.
When step C, first joint strip shape adiabatic cloth, heat insulating block again bonds.
According to a kind of another kind of manufacture method of decorating concrete surface layer prefabricated composite external wall panel provided by the invention, carry out according to the following steps:
A, at steel plate bench formwork housing mould,
B, in the housing mould, lay the cement fibrolite plate be fixed with screw,
The thermal insulation material of C, or spray ribs sticking at fiberboard,
D, colligation ribs reinforcing bar, placing embedded parts,
E, placement insulation layer and concrete are separated internal mold,
F, water and smash ribs concrete and insulation layer light concrete simultaneously,
G, lifting removal internal mold,
H, the outside, shop concrete plate surfacing steel bar net sheet,
I, water and smash the panel concrete,
J, spread color concrete pigment, cover figuratum rubber pattern and extrude decorative pattern,
K, concrete are removed the housing mould after reaching an intensity, and the concrete surface is coated with protection oil.
Compared with prior art have following advantage according to a kind of decoration concrete surface layer prefabricated composite external wall panel provided by the invention and manufacture method:
1, adopt the outside finish of artistic color concrete pressing mold, cost is low, and surface texture changes many, and the outer concrete reduced thickness of wallboard, has both alleviated deadweight, the risk of peeling off without the exterior trim surface layer again, good endurance.
2, water simultaneously the ribs of smashing with outer concrete, the wallboard globality is strengthened, the ability of opposing horizontal force improves greatly, and the firmness that is embedded in the built-in fitting in the rib increases, and makes the exterior wall can the to satisfy effectively shockproof requirements.
3, the internal layer of wallboard adopts cement fibrolite plate, and the surfacing room effect is good, and cement fibrolite plate and insulation layer reliably bond and have screw to fix with the concrete ribs, and firmness is strengthened greatly.
4, between ribs and cement fibrolite plate the spray or scribble the generation that heat insulation layer can prevent wallboard " cold bridge ", heat insulating effect is good.
5, window frame and ribs disposable whole water, and have avoided the external wall seepage problem that leakiness causes between window frame and wallboard.
Description of drawings
Fig. 1 is front view of the present invention.
Fig. 2 is rear elevation of the present invention.
Fig. 3 is the sectional view of A-A among Fig. 1.
Fig. 4 is the sectional view of B-B among Fig. 1.
Fig. 5 is the arrangement of reinforcement of figure wallboard.
Fig. 6 is the sectional view of C-C among Fig. 1.
The specific embodiment
Referring to Fig. 1 to Fig. 6, a kind of prefabricated composite external wall panel with decorating the concrete surface layer that provides in the present invention, comprise inboard cement fibrolite plate 1, sandwich insulating layer 2 and the outside with ribbing concrete plate 3, the described outside with ribbing concrete plate 3 comprises ribs 31 and panel 32, described panel 32 external surfaces are the color concrete surface layer with texture, and described sandwich insulating layer 2 is filled between the described ribs 31.The invention provides a kind of prefabricated composite external wall panel, wherein said sandwich insulating layer 2 is block structure, not only plays the effect of insulation, and can effectively reduce weight, is convenient to transportation and the installation of side fascia.The external surface of described panel 32 is provided with the color concrete surface layer, has preferably decorative effect, need not to increase in addition decorative layer.The described sandwich insulating layer 2 of described ribs 31 parcels makes the outside with ribbing concrete plate 3 and sandwich insulating layer 2 consist of an integral body.
Referring to Fig. 3 to Fig. 6, in above-described embodiment that the present invention provides, described panel 32 and ribs 31 are smash concrete for overall time waters, and are embedded with two-way concrete slab net sheet 33 in the described panel 32, are embedded with reinforcing bar in the described ribs 31.Described two-way concrete slab net sheet 33 plays the effect of enhancing, improves the intensity of panel 32.
Referring to Fig. 3 to Fig. 6, in above-described embodiment that the present invention provides, four jiaos of described panel 32 and/or inboard, described ribs 31 end are embedded with built-in fitting 34, are solid concrete around the described built-in fitting 34.Described built-in fitting 34 is used for being connected with outside other structures, in order to prevent that built-in fitting 34 from coming off or become flexible that requiring around built-in fitting 34 is solid concrete.
Referring to Fig. 3 to Fig. 6, in above-described embodiment that the present invention provides, be provided with window opening 4 in the described compound external wall panel, establish steel bar concrete ribbing 41 around the described window opening 4.Described window opening 4 is used for installing window.Certainly for the side fascia that window is not set, then window opening need not be set.Described ribbing 41 improves the intensity of window opening perisporium, makes things convenient for the installation of window.
Referring to Fig. 3 to Fig. 6, in above-described embodiment that the present invention provides, be fixed with screw 11 on the described cement fibrolite plate 1, described screw 11 is imbedded in the described ribs 31.Described screw 11 plays the effect of connection, prevents that cement fibrolite plate 1 from coming off.
Referring to Fig. 3 to Fig. 6, in above-described embodiment that the present invention provides, the end face of described sandwich insulating layer 2 is step, described sandwich insulating layer 2 is provided with some holes with certain depth with the contact surface of concrete, the block structure that described sandwich insulating layer 2 is made for XPS or rock wool or ceramsite concrete light-weight concrete or light block.The weight of these materials is lighter, and high insulating effect, can effectively reduce the overall weight of side fascia, so that the prefabricated possibility that becomes of exterior wall.
Referring to Fig. 3 to Fig. 6, in above-described embodiment that the present invention provides, 1 of described ribs 31 and described fiberboard are provided with strip thermal insulation material 51.Described strip thermal insulation material plays the effect of cut-out " cold bridge ".
In a kind of manufacture method of decorating concrete surface layer prefabricated composite external wall panel that the present invention provides, carry out according to the following steps:
A, at steel plate bench formwork housing mould,
B, in the housing mould, lay the cement fibrolite plate be fixed with screw,
Spraying heat insulation layer in the heat insulating block that bonds on C, the cement fibrolite plate, ribs groove,
D, colligation rib reinforcement, bury built-in fitting underground, spread outside concrete plate reinforced mesh,
E, water and smash ribs and panel concrete,
F, spread color concrete pigment, cover figuratum rubber pattern and extrude decorative pattern,
G, concrete reach form removal behind the some strength, and the concrete surface is coated with protection oil.
Above-mentioned manufacture method provided by the invention is applicable to sandwich insulating layer 2 and is prefabricated bulk material, and this manufacture method places prefabricated block sandwich insulating layer 2 in advance, lays the good reinforcing bar of template and colligation etc., directly builds concrete and makes the outside with ribbing concrete plate 3.This manufacture method is simple and fast more.
In the present embodiment, when step C, first joint strip shape adiabatic cloth, heat insulating block again bonds.
In order to be applicable to the situation that sandwich insulating layer 2 is non-block structures, a kind of another embodiment that decorates the manufacture method of concrete surface layer prefabricated composite external wall panel that the present invention provides, carry out according to the following steps:
A, at steel plate bench formwork housing mould,
B, in the housing mould, lay the cement fibrolite plate be fixed with screw,
The thermal insulation material of C, or spray ribs sticking at fiberboard,
D, colligation ribs reinforcing bar, placing embedded parts,
E, placement insulation layer and concrete are separated internal mold,
F, water and smash ribs concrete and insulation layer light concrete simultaneously,
G, lifting removal internal mold,
H, the outside, shop concrete plate surfacing steel bar net sheet,
I, water and smash the panel concrete,
J, spread color concrete pigment, cover figuratum picture rubber moulding and extrude decorative pattern,
K, concrete are removed the housing mould after reaching an intensity, and the concrete surface is coated with protection oil.
In the present embodiment, need to make first the insulation layer of being made by light material and the ribs that is filled in the insulation layer slit, and then make panel.
Claims (10)
1. one kind with the prefabricated composite external wall panel of decorating the concrete surface layer, comprise inboard cement fibrolite plate, sandwich insulating layer and the outside with ribbing concrete plate, it is characterized in that the described outside with ribbing concrete plate comprises ribs and panel, described panel outer surface is the color concrete surface layer with texture, and described sandwich insulating layer is filled between the described ribs.
2. compound external wall panel as claimed in claim 1 is characterized in that described panel and ribs are that overall time waters and smashes concrete, is embedded with two-way concrete slab net sheet in the described panel, is embedded with reinforcing bar in the described ribs.
3. compound external wall panel as claimed in claim 1 is characterized in that four jiaos of described panel and/or inboard, described ribs end are embedded with built-in fitting, are solid concrete around the described built-in fitting.
4. compound external wall panel as claimed in claim 1 is characterized in that being provided with window opening in the described compound external wall panel, establishes the steel bar concrete ribbing around the described window opening.
5. compound external wall panel as claimed in claim 1 is characterized in that being fixed with screw on the described cement fibrolite plate, and described screw is imbedded in the described ribs.
6. compound external wall panel as claimed in claim 1, the end face that it is characterized in that described sandwich insulating layer is step, the contact surface of described sandwich insulating layer and concrete is provided with some holes with certain depth, and described sandwich insulating layer is the block structure that XPS or rock wool or ceramsite concrete light-weight concrete or light block are made.
7. compound external wall panel as claimed in claim 1 is characterized in that being provided with the strip thermal insulation material between described ribs and described fiberboard.
8. manufacture method of decorating concrete surface layer prefabricated composite external wall panel, carry out according to the following steps:
A, at steel plate bench formwork housing mould,
B, in the housing mould, lay the cement fibrolite plate be fixed with screw,
Spraying heat insulation layer in the heat insulating block that bonds on C, the cement fibrolite plate, ribs groove,
D, colligation rib reinforcement, bury built-in fitting underground, spread outside concrete plate reinforced mesh,
E, water and smash ribs and panel concrete,
F, spread color concrete pigment, cover figuratum rubber pattern and extrude decorative pattern,
G, concrete reach form removal behind the some strength, and the concrete surface is coated with protection oil.
9. manufacture method as claimed in claim 8 is characterized in that when step C, first joint strip shape adiabatic cloth, and heat insulating block again bonds.
10. another kind of manufacture method of decorating concrete surface layer prefabricated composite external wall panel, carry out according to the following steps:
A, at steel plate bench formwork housing mould,
B, in the housing mould, lay the cement fibrolite plate be fixed with screw,
The thermal insulation material of C, or spray ribs sticking at fiberboard,
D, colligation ribs reinforcing bar, placing embedded parts,
E, placement insulation layer and concrete are separated internal mold,
F, water and smash ribs concrete and insulation layer light concrete simultaneously,
G, lifting removal internal mold,
H, the outside, shop concrete plate surfacing steel bar net sheet,
I, water and smash the panel concrete,
J, spread color concrete pigment, cover figuratum rubber pattern and extrude decorative pattern,
K, concrete are removed the housing mould after reaching an intensity, and the concrete surface is coated with protection oil.
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103206039A (en) * | 2013-04-17 | 2013-07-17 | 俞鑫航 | Massive light insulated composite board, and preparation method and application thereof |
CN106193797A (en) * | 2016-08-24 | 2016-12-07 | 杨众 | High platform warehouse four-in-one dado |
CN106914984A (en) * | 2017-03-07 | 2017-07-04 | 刘祥锦 | A kind of construction method of prefabricated composite construction board |
CN106930465A (en) * | 2015-12-31 | 2017-07-07 | 秦永超 | A kind of one-time formed preparation method of combined wall board and its obtained product |
CN107130733A (en) * | 2017-05-31 | 2017-09-05 | 施晓微 | A kind of compound prefabricated panel and preparation method thereof |
CN108589980A (en) * | 2018-06-15 | 2018-09-28 | 浙江绿筑集成科技有限公司 | Integrated prefabricated Side fascia of PSC light thermal-insulating decorating structures and preparation method thereof |
CN112123553A (en) * | 2020-09-09 | 2020-12-25 | 重庆君道渝城绿色建筑科技有限公司 | Production and preparation method of prefabricated external wall panel |
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CN2071223U (en) * | 1990-09-19 | 1991-02-13 | 李胜强 | Fibre net reinforced cement inner insulation plate |
CN2117413U (en) * | 1992-04-10 | 1992-09-30 | 章明 | Thin-wall cavity framed wall board |
CN2128273Y (en) * | 1992-07-15 | 1993-03-17 | 北京市建筑工程研究所 | Combined external wall thermal insulated polystyrene board |
CN2599107Y (en) * | 2002-12-31 | 2004-01-14 | 金克复 | Outer wallboard made of reinforced steel glass fibre reinforced cement |
CN2609988Y (en) * | 2003-01-08 | 2004-04-07 | 王智敏 | Building blocks |
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GB1231792A (en) * | 1967-05-09 | 1971-05-12 | ||
CN2071223U (en) * | 1990-09-19 | 1991-02-13 | 李胜强 | Fibre net reinforced cement inner insulation plate |
CN2117413U (en) * | 1992-04-10 | 1992-09-30 | 章明 | Thin-wall cavity framed wall board |
CN2128273Y (en) * | 1992-07-15 | 1993-03-17 | 北京市建筑工程研究所 | Combined external wall thermal insulated polystyrene board |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103206039A (en) * | 2013-04-17 | 2013-07-17 | 俞鑫航 | Massive light insulated composite board, and preparation method and application thereof |
CN103206039B (en) * | 2013-04-17 | 2015-12-23 | 俞鑫航 | Light thermal-insulation monoblock composite plate and preparation method and application |
CN106930465A (en) * | 2015-12-31 | 2017-07-07 | 秦永超 | A kind of one-time formed preparation method of combined wall board and its obtained product |
CN106193797A (en) * | 2016-08-24 | 2016-12-07 | 杨众 | High platform warehouse four-in-one dado |
CN106914984A (en) * | 2017-03-07 | 2017-07-04 | 刘祥锦 | A kind of construction method of prefabricated composite construction board |
CN106914984B (en) * | 2017-03-07 | 2020-07-07 | 刘祥锦 | Construction method of prefabricated composite structural slab |
CN107130733A (en) * | 2017-05-31 | 2017-09-05 | 施晓微 | A kind of compound prefabricated panel and preparation method thereof |
CN108589980A (en) * | 2018-06-15 | 2018-09-28 | 浙江绿筑集成科技有限公司 | Integrated prefabricated Side fascia of PSC light thermal-insulating decorating structures and preparation method thereof |
CN112123553A (en) * | 2020-09-09 | 2020-12-25 | 重庆君道渝城绿色建筑科技有限公司 | Production and preparation method of prefabricated external wall panel |
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