CN102840440B - Plastic liner wound cylinder and manufacturing process - Google Patents
Plastic liner wound cylinder and manufacturing process Download PDFInfo
- Publication number
- CN102840440B CN102840440B CN201210316274.2A CN201210316274A CN102840440B CN 102840440 B CN102840440 B CN 102840440B CN 201210316274 A CN201210316274 A CN 201210316274A CN 102840440 B CN102840440 B CN 102840440B
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- China
- Prior art keywords
- moulding
- bottleneck
- inner container
- plastic inner
- metal
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C2205/00—Vessel construction, in particular mounting arrangements, attachments or identifications means
- F17C2205/03—Fluid connections, filters, valves, closure means or other attachments
- F17C2205/0302—Fittings, valves, filters, or components in connection with the gas storage device
- F17C2205/0305—Bosses, e.g. boss collars
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- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
The invention relates to a plastic liner wound cylinder for liquefied petroleum gas, in particular to a plastic liner wound cylinder and a manufacturing process. The plastic liner wound cylinder comprises a metal bottle opening. An injection molding piece is arranged outside the metal bottle opening. The metal bottle opening and the injection molding piece are identical in vertical height. A circular bump is arranged outside the lower of the metal bottle opening. The upper surface of the circular bump is a downwards-inclined surface. The injection moulding piece is circular. The shape of the inner side of the circle is matched with that of the outer side of the metal bottle opening. The position of the injection molding piece, relative to the circular bump, is provided with an outer edge body. The upper surface of the outer edge body is a downwards-inclined surface. The thickness of the outer edge body is radially and gradually reduced to 3-20mm. An embedded ring is arranged on the lower surface of the outer edge body. Seal rings are arranged on both sides of the embedded ring. The outer side surface below the outer edge body of the injection molding piece is a blow molding plastic liner. A winding layer is arranged above the outer edge body. The winding layer is distributed at the outer side of the plastic liner to fasten the plastic liner and the metal bottle opening.
Description
Technical field
The present invention relates to a kind of holding bottle of liquefied petroleum, relate in particular to a kind of plastic inner container winding gas cylinder and manufacturing process thereof.
Background technique
The excellent properties such as plastic inner container winding gas cylinder is lightweight with it, intensity is high, corrosion-resistant, in order to substitute traditional metal gas cylinder, have broad prospects.But be subject to the restriction of plastics self intensity, be made up of metallic material conventionally the air outlet of plastic inner container gas cylinder, because modulus and the rates of thermal expansion of bi-material differ greatly, make the binding site of bi-material can occur because rigidity is discontinuous crack in the time suffering cyclic loading; Under the effect of ambient temperature, can produce thermal stress, also can make connecting part occur crackle, thereby cause gas cylinder gas leakage.
Sealing force between the metal bottle neck of existing plastic inner container winding gas cylinder is on the market the power by self-assembling formation in moulding, is difficult to control, and often causes sealing reliability inadequate, easily produces and leaks.While accessory structure is complicated, complex technical process, has reduced manufacturing efficiency.
Summary of the invention
The utility model is inadequate for plastic inner container winding gas cylinder bottle sealing reliability in prior art, easily produces the deficiency of leaking, and a kind of novel plastic inner container winding gas cylinder and manufacturing process thereof are provided.
In order to solve the problems of the technologies described above, the present invention is solved by following technical proposals:
Plastic inner container winding gas cylinder, comprise body and bottleneck, bottleneck comprises metal bottleneck, metal bottleneck outside is provided with moulding, metal bottleneck and moulding vertically highly consistent, the outside, below of metal bottleneck is provided with annular boss, annular boss upper surface is the inclined-plane that dips down, moulding is circular, inside annulus, the outer shape of shape and metal bottleneck is coincide, the top of the relative annular boss of moulding is provided with outer body, the upper surface of the outer body inclined-plane that dips down, outer body is reduced to 3mm-20mm gradually with radial thickness, the lower surface of outer body is provided with embedded rings, the both sides of embedded rings are provided with seal ring, the plastic inner container that the outer side surface of the below of the outer body of moulding is blowing, body top, outer is provided with winding layer, winding layer is distributed in plastic inner container outside, by plastic inner container together with metal bottle open tightening, the outside of metal bottleneck is all enclosed with moulding, the upper outer of metal bottleneck is provided with outer and protrudes, and the protrusion of outer is embedded in moulding, and the upper outer of moulding is provided with outer and protrudes.Whole bottleneck portion only contains integrally manufactured metalwork and moulding, there is no other Component, has reduced the manufacturing of part, and the cooperation space of avoiding multiple parts to produce causes gas leakage, has reduced the technique that processing is installed.
The bottleneck of whole plastic inner container winding gas cylinder is only combined by metal bottleneck and moulding, has reduced the installation of Component, and moulding is molding and forming, and the error of having avoided size makes cooperation between the two tightr.Metal bottleneck is consistent with moulding height, and the outside of metal bottleneck is all enclosed with moulding, makes the stressed more even of metal bottleneck, better tightness.Annular boss is embedded into the inner side of moulding, makes combination between the two more tight, and the upper surface of inclination is understood because the spring-back force of plastic deformation makes contact more tight moulding in shaping plasticized process.The annular boss of the outer body complexed metal bottleneck of moulding stretches out, and makes moulding thickness everywhere approximately consistent, makes stress equalization.The embedded rings of outer body lower surface is used for connecting injection moulding inner bag, makes the connection of injection moulding inner bag and bottleneck tightr.The attenuation gradually of the thickness of outer boss is thinned to 3mm-20mm always, and concrete thickness determines according to the size of winding gas cylinder.The arrangement of seal ring makes the tightness of whole bottle better.Outer field winding layer, makes whole winding gas cylinder as an integrated gas cylinder, improves anti-pressure ability and the sealing of gas cylinder.
As preferably, the upper outer of metal bottleneck is provided with outer and protrudes.The protrusion of outer is embedded in moulding, makes chimeric connection between the two tightr, there will not be and gets loose.
As preferably, the upper outer of moulding is provided with outer and protrudes.Outer herein protrudes along with radially abduction is protruded in the outer of metal bottleneck, ensured that moulding is everywhere in thickness situation unanimous on the whole, and bottle mouth position forms the plan view of N limit shape, more convenient when bottleneck is coordinated with other accessories installations.
As preferably, the outer of the upper outer of moulding is protruded between winding layer and is formed bottleneck.Convenient carrying and fastening, is convenient to be connected with other equipment.
As preferably, the interior side-lower radial dimension of metal bottleneck is less than top radial dimension.Metal bottleneck inner side needs and other equipment connections, makes Inner Dimension reserved enough large.
As preferably, the inside front of metal bottleneck is provided with internal thread.Be used for connecting other equipment.
Manufacture the technique of above-mentioned arbitrary described plastic inner container winding gas cylinder, metal bottleneck is placed in the mold cavity of injection machine, moulding directly tightly fits in together by molding and forming and metal bottleneck, and then the product of injection formed is seated on blow-moulding machine, and seal ring is enclosed within respectively to the embedded rings both sides of moulding, complete the blow moulding and forming of plastic inner container, finally winding layer is wound into plastic inner container outside, and fastening metal bottleneck.Whole technological process is simple, does not need artificial cooperation to install, and has avoided the appearance of alignment error.
According to the plastic inner container winding gas cylinder of technological scheme of the present invention, the accessory part of bottleneck is few, and the sealing of bottle mouth of gas cylinder is high, and bottleneck is difficult for producing leakage.
Brief description of the drawings
Fig. 1 is the positive half sectional view of plastic inner container winding gas cylinder of the present invention.
Fig. 2 is the bottleneck front half sectional view of plastic inner container winding gas cylinder of the present invention.
Fig. 3 is the metal bottleneck front half sectional view of plastic inner container winding gas cylinder of the present invention.
Fig. 4 is the moulding front half sectional view of plastic inner container winding gas cylinder of the present invention.
Fig. 5 is the partial enlarged view in Fig. 2.
Embodiment
Below in conjunction with accompanying drawing 1-5 and embodiment, the present invention is described in further detail:
Plastic inner container winding gas cylinder, comprise body and bottleneck, bottleneck comprises metal bottleneck 1, metal bottleneck 1 outside is provided with moulding 2, metal bottleneck 1 and moulding 2 vertically highly consistent, the outside, below of metal bottleneck 1 is provided with annular boss 11, annular boss 11 upper surfaces are the inclined-plane that dips down, moulding 2 is circular, inside annulus, the outer shape of shape and metal bottleneck 1 is coincide, the top of moulding 2 relative annular boss 11 is provided with outer body 21, the upper surface of outer body 21 inclined-plane that dips down, outer body 21 be reduced to gradually 3mm-20mm with outer thickness radially, the lower surface of outer body 21 is provided with embedded rings 22, the both sides of embedded rings 22 are provided with seal ring 5, the plastic inner container 3 that the outer side surface of the below of the outer body 21 of moulding 2 is blowing, body 21 tops in outer are provided with winding layer 4, winding layer 4 is distributed in plastic inner container 3 outsides, plastic inner container 3 and metal bottleneck 1 are tightened together.
The interior side-lower radial dimension of metal bottleneck 1 is less than top radial dimension.The inside front that belongs to bottleneck 1 is provided with internal thread.The upper outer of metal bottleneck 1 is provided with outer and protrudes.The upper outer of moulding 2 is provided with outer and protrudes 23, between the outer protrusion 23 of the upper outer of moulding 2 and winding layer 4, forms bottleneck.
Manufacture the technique of above-mentioned arbitrary described plastic inner container winding gas cylinder, metal bottleneck 1 is placed in the mold cavity of injection machine, moulding directly tightly fits in together by molding and forming and metal bottleneck 1, and then the product of injection formed is seated on blow-moulding machine, and seal ring 5 is enclosed within respectively to embedded rings 22 both sides of moulding 2, complete the blow moulding and forming of plastic inner container 3, finally winding layer 4 is wound into plastic inner container 3 outsides fastening metal bottleneck.
In a word, the foregoing is only preferred embodiment of the present invention, all equalizations of doing according to the present patent application the scope of the claims change and modify, and all should belong to the covering scope of patent of the present invention.
Claims (5)
1. plastic inner container winding gas cylinder, comprise body and bottleneck, bottleneck comprises metal bottleneck (1), metal bottleneck (1) outside is provided with moulding (2), it is characterized in that: metal bottleneck (1) and moulding (2) vertically highly consistent, the outside, below of metal bottleneck (1) is provided with annular boss (11), annular boss (11) upper surface is the inclined-plane that dips down, moulding (2) is circular, inside annulus, the outer shape of shape and metal bottleneck (1) is coincide, moulding (2) the relatively top of annular boss (11) is provided with outer body (21), the upper surface of outer body (21) inclined-plane that dips down, outer body (21) is reduced to 3mm-20mm gradually with radial thickness, the lower surface of outer body (21) is provided with embedded rings (22), the both sides of embedded rings (22) are provided with seal ring (5), the plastic inner container (3) that the outer side surface of the below of the outer body (21) of moulding (2) is blowing, outer body (21) top is provided with winding layer (4), winding layer (4) is distributed in plastic inner container (3) outside, plastic inner container (3) and metal bottleneck (1) are tightened together, the outside of metal bottleneck is all enclosed with moulding, the upper outer of metal bottleneck (1) is provided with outer and protrudes, and the protrusion of outer is embedded in moulding (2), and the upper outer of moulding (2) is provided with outer and protrudes (23).
2. plastic inner container winding gas cylinder according to claim 1, is characterized in that: the outer of the upper outer of moulding (2) is protruded between (23) and winding layer (4) and formed bottleneck.
3. plastic inner container winding gas cylinder according to claim 1, is characterized in that: the interior side-lower radial dimension of metal bottleneck (1) is less than top radial dimension.
4. plastic inner container winding gas cylinder according to claim 3, is characterized in that: the inside front of metal bottleneck (1) is provided with internal thread.
5. the technique of the plastic inner container winding gas cylinder described in the above-mentioned arbitrary claim of manufacture, it is characterized in that: metal bottleneck (1) is placed in the mold cavity of injection machine, moulding directly tightly fits in together by molding and forming and metal bottleneck (1), and then the product of injection formed is seated on blow-moulding machine, and seal ring (5) is enclosed within respectively to embedded rings (22) both sides of moulding (2), complete the blow moulding and forming of plastic inner container (3), finally winding layer (4) is wound into plastic inner container (3) outside, and fastening metal bottleneck (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201210316274.2A CN102840440B (en) | 2012-08-31 | 2012-08-31 | Plastic liner wound cylinder and manufacturing process |
Applications Claiming Priority (1)
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CN201210316274.2A CN102840440B (en) | 2012-08-31 | 2012-08-31 | Plastic liner wound cylinder and manufacturing process |
Publications (2)
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CN102840440A CN102840440A (en) | 2012-12-26 |
CN102840440B true CN102840440B (en) | 2014-12-10 |
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CN201210316274.2A Active CN102840440B (en) | 2012-08-31 | 2012-08-31 | Plastic liner wound cylinder and manufacturing process |
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Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103196031A (en) * | 2013-04-10 | 2013-07-10 | 威海百晟达机械设备有限公司 | Filament-wound composite high-pressure gas cylinder with liner formed by welding high polymer material and manufacturing method thereof |
CN105729842B (en) * | 2016-03-25 | 2018-08-31 | 哈尔滨理工大学 | A kind of composite L PG gas cylinders moulding process and device |
CN106005687A (en) * | 2016-05-19 | 2016-10-12 | 张振宇 | Bottle with blowing molded inner container and solid wood package |
CN106838602B (en) * | 2017-01-19 | 2023-04-18 | 安徽绿动能源有限公司 | Metal bottle mouth structure and LPG gas cylinder |
CN106870930A (en) * | 2017-02-17 | 2017-06-20 | 安徽绿动能源有限公司 | A kind of manufacture method of LPG gas cylinders |
JP7013857B2 (en) * | 2017-12-27 | 2022-02-01 | トヨタ自動車株式会社 | tank |
CN108843965A (en) * | 2018-05-07 | 2018-11-20 | 安徽绿动能源有限公司 | The encapsulating method of the plastic inner container bottleneck of the full wound form composite cylinder of fiber |
KR102201792B1 (en) * | 2018-11-30 | 2021-01-12 | 롯데케미칼 주식회사 | Boss for pressure vessel and pressure vessel having the same |
CN109654369A (en) * | 2019-01-10 | 2019-04-19 | 利宾来塑胶工业(深圳)有限公司 | A kind of sealing structure of bottle mouth of gas cylinder |
CN113154678A (en) * | 2020-12-31 | 2021-07-23 | 青岛经济技术开发区海尔热水器有限公司 | Inner container for electric water heater, electric water heater and processing method of inner container |
CN115401927A (en) * | 2022-08-12 | 2022-11-29 | 佛山仙湖实验室 | Plastic inner container of gas cylinder with embedded metal sealing element and preparation method of plastic inner container |
Citations (4)
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CN1074281A (en) * | 1992-01-10 | 1993-07-14 | 布伦瑞克公司 | The improved mouth of pipe of filament winding pressing pressure container |
US5429845A (en) * | 1992-01-10 | 1995-07-04 | Brunswick Corporation | Boss for a filament wound pressure vessel |
CN102182910A (en) * | 2011-04-07 | 2011-09-14 | 杭州余杭獐山钢瓶有限公司 | Gas cylinder with fully-wound plastic liner and molding technology thereof |
CN102328439A (en) * | 2010-06-15 | 2012-01-25 | 通用汽车环球科技运作有限责任公司 | The method and apparatus that is used for the container inside lining of forming pressure container |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2010071444A (en) * | 2008-09-22 | 2010-04-02 | Toyota Motor Corp | High pressure tank, manufacturing method for the same and manufacturing equipment |
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2012
- 2012-08-31 CN CN201210316274.2A patent/CN102840440B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1074281A (en) * | 1992-01-10 | 1993-07-14 | 布伦瑞克公司 | The improved mouth of pipe of filament winding pressing pressure container |
US5429845A (en) * | 1992-01-10 | 1995-07-04 | Brunswick Corporation | Boss for a filament wound pressure vessel |
CN102328439A (en) * | 2010-06-15 | 2012-01-25 | 通用汽车环球科技运作有限责任公司 | The method and apparatus that is used for the container inside lining of forming pressure container |
CN102182910A (en) * | 2011-04-07 | 2011-09-14 | 杭州余杭獐山钢瓶有限公司 | Gas cylinder with fully-wound plastic liner and molding technology thereof |
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CN102840440A (en) | 2012-12-26 |
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Effective date of registration: 20190905 Address after: 311107 Dongfeng Village, Renhe Street, Yuhang District, Hangzhou City, Zhejiang Province Patentee after: Essex (Hangzhou) Composite Material Co., Ltd. Address before: 311107 Renhe Town Industrial Park No. 1, Yuhang District, Hangzhou City, Zhejiang Province Patentee before: Hangzhou Yuhang Zhangshan Steel Cylinder Co., Ltd. |