CN102831955B - Silver paste with nanoscale mixed silver powder on front surface of solar cell and preparation method of silver paste - Google Patents

Silver paste with nanoscale mixed silver powder on front surface of solar cell and preparation method of silver paste Download PDF

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CN102831955B
CN102831955B CN201210304674.1A CN201210304674A CN102831955B CN 102831955 B CN102831955 B CN 102831955B CN 201210304674 A CN201210304674 A CN 201210304674A CN 102831955 B CN102831955 B CN 102831955B
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slurry
silver
glass dust
silver paste
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CN102831955A (en
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郭万东
汪圣付
袁艺琴
孟祥法
刘晶晶
董培才
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Chinaland Solar Energy Co Ltd
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Abstract

The invention discloses silver paste with nanoscale mixed silver powder on the front surface of a solar cell and a preparation method of the silver paste. The silver paste is obtained by mixing two parts of slurries including A and B according to equal proportion and subjecting the mixture to ball milling. The silver paste prepared is free of lead, less harmful to human body and environment, and completely in conformity with environmental requirements. By selecting silver power uniform in particle size for the silver paste and other conducting particles to fill gaps of the silver powder, stacking density of a film is improved, contact area between particles is enlarged, convergent force of the film is reduced, and conducting capability of the silver paste is improved. By adding aluminum powder and copper powder into conductive slurry, reduction of preparation cost of the silver paste is facilitated, conductivity of the silver paste is improved, thus manufacturing cost of the solar cells is reduced, and good economic benefit is gained.

Description

Contain solar cell front side silver paste of nanoscale mixing silver powder and preparation method thereof
Technical field
The present invention relates to a kind of solar cell front side silver paste containing nanoscale mixing silver powder and preparation method thereof, belong to solar cell conductive paste preparing technical field.
Background technology
The conductive silver paste of solar cell is prepared from by different proportionings by raw material such as silver powder, glass glue, organic solvents, and wherein silver powder is as conducting medium; Glass glue melts in the time of high temperature sintering, between silver powder and silicon base, forms ohmic contact; Organic solvent mainly plays a part to disperse and parcel, and silver powder particles is wrapped up uniformly, makes the silver powder in conductive silver paste be not easy to produce precipitation and oxidation.
The glass binder that solar cell conductive silver slurry adopts is at present a kind of Bi-Si-Pb glass mixed-powder, although it is low that this glass dust has softening temperature, the advantages such as electric performance stablity, this system is higher containing lead proportion, pollution to environment is larger, does not meet environmental requirement.In the situation that solar cell is popularized day by day, the use of leaded solar cell conductive silver slurry is restricted, will eliminate gradually soon, must develop the environmental-friendly conductive silver slurry of high conduction performance, to meet large solar battery production demand.The content of the silver powder in technology silver slurry is higher than more than 70% at present, and production cost is higher, and reducing silver slurry cost is that silver slurry is an important step that reduces solar battery sheet cost, also can allow solar cell have more the market advantage; In existing silver slurry, using the particle diameter of silver powder is in addition consistent substantially, if silver powder particle diameter is excessive like this, silk screen printing there will be crackle, and can increase contact resistance, if silver powder particle diameter is too small, silver powder there will be agglomeration traits, affects the uniformity that silver powder distributes, and is therefore necessary the particle diameter of silver powder to carry out Effective Regulation.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, a kind of solar cell front side silver paste containing nanoscale mixing silver powder and preparation method thereof is provided, meeting under the prerequisite of solar cell electrical property, make solar cell meet the environment-friendly type environmental requirement of international market to solar cell, reduce silver slurry production cost simultaneously, make solar cell have more the market advantage.
For achieving the above object, the technical solution used in the present invention is as follows:
Solar cell front side silver paste containing nanoscale mixing silver powder is formed by A, B two parts slurry equal proportion mixing and ball milling, and the weight portion of its two parts constitutive material is:
A slurry:
1-5 μ m silver powder 45-50,30-60nm silver powder 15-20, glass dust A10-15, organic carrier A15-20, described glass dust A is made up of the raw material of following weight portion: Bi 2o 320-30, SiO 210-20, ZnO5-10, Al 2o 35-8, Cu 2o2-5, ZrO 22-5, MgO1-3, described organic carrier A is made up of the raw material of following weight portion: isopropyl alcohol 30-40, cyclohexanone 15-20, ethylene glycol phenyl ether 10-20, ethyl cellulose 5-10, silver oxalate 2-5, oleamide 0.5-1, epoxidation triglyceride 2-5, phosphotriester 2-5;
B slurry:
30-60nm aluminium powder 5-10,30-60nm copper powder 5-10, glass dust B3-6, organic carrier B5-10, described glass dust B is made up of the raw material of following weight portion: SiO 210-20, B 2o 35-10, Bi 2o 35-8, V 2o 52-5, BaO2-5, SnO 21-5, Ag 2o1-3, described organic carrier B is made up of the raw material of following weight portion: isopropyl alcohol 10-20, propylene glycol monobutyl ether 5-10, cyclohexanone 5-10, butyl carbitol acetate 2-5, hydroxypropyl cellulose 1-3, Isosorbide-5-Nitrae-dihydroxy sulfanilic acid 0.5-1, vinyl three ('beta '-methoxy ethyoxyl) silane 1-3.
The preparation method who contains the solar cell front side silver paste of nanoscale mixing silver powder comprises the following steps:
(1) preparation of glass dust A
Take each raw material by formulation ratio, after mixing, be put in 1000-1300 DEG C of high temperature Ma Fulu and carry out sintering, insulation 30-50min, then after quenching with deionized water, grind, cross 200-300 mesh sieve, cooling, then at 600-700 DEG C of insulation 5-6 hour, then, quench with deionized water again, grind, cross the sieve of different meshes, collect and obtain 1-5 μ m glass dust respectively, 10-15 μ m glass dust and 20-25 μ m glass dust, use respectively again 20-30% salt acid soak 1-2 hour, then clean to neutrality dry for standby with deionized water;
(2) preparation of glass dust B
Take each raw material by formulation ratio, after mixing, be put in 1000-1200 DEG C of high temperature Ma Fulu and carry out sintering, insulation 30-40min, then after quenching with deionized water, grind, cross 200-300 mesh sieve, cooling, at 600-700 DEG C of insulation 5-6 hour, then, then quench with deionized water again, grind, cross the sieve of different meshes, collect and obtain 1-5 μ m glass dust and 5-10 μ m glass dust respectively, then use respectively 20-30% salt acid soak 1-2 hour, then clean to neutrality dry for standby with deionized water;
(3) preparation of organic carrier A
By formulation ratio, isopropyl alcohol, cyclohexanone, ethylene glycol phenyl ether are mixed, at 80-110 DEG C, add successively ethyl cellulose, silver oxalate, oleamide, epoxidation triglyceride, phosphotriester to dissolve, stir;
(4) preparation of organic carrier B
By formulation ratio, isopropyl alcohol, propylene glycol monobutyl ether, cyclohexanone are mixed, at 80-110 DEG C, add successively butyl carbitol acetate, hydroxypropyl cellulose, Isosorbide-5-Nitrae-dihydroxy sulfanilic acid, vinyl three ('beta '-methoxy ethyoxyl) silane to dissolve, stir;
(5) preparation of A slurry
The glass dust A of the prepared different-grain diameter of step (1) is added in the prepared organic carrier A of step (3), stir mixedly, more every minor tick 30-40 minute adds 1-5 μ m silver powder, 30-60nm silver powder successively, and mixed 2-3 hour, obtains A slurry;
(6) preparation of B slurry
The glass dust B of the prepared different-grain diameter of step (2) is added in the prepared organic carrier B of step (4), stir mixedly, more every minor tick 30-40 minute adds 30-60nm aluminium powder, 30-60nm copper powder successively, and mixed 2-3 hour, obtains B slurry;
(7) mixing and ball milling of A slurry and B slurry
A slurry and B slurry equal proportion are mixed, and ball milling, is ground to slurry fineness and is less than 10 μ m, adjusts viscosity, and viscosity is 120-200Pas, obtains the described solar cell front side silver paste containing nanoscale mixing silver powder.
Beneficial effect of the present invention is as follows:
1, not leaded in the silver slurry that the present invention prepares, little to human body and environmental hazard, meet environmental requirement completely;
2, the present invention has selected with silver powder and other conducting particles of particle diameter and has filled the gap between silver powder in silver slurry, has improved the bulk density of rete, increases interparticle contact area, has reduced the convergent force of rete, thereby has improved the conductive capability of silver-colored slurry;
3, the present invention prepares silver slurry and silicon chip coefficient of expansion matching are good, shrink littlely, and rate of finished products is high, and resistance is little, can not form pore, can not form crackle;
4, the present invention has added copper powder and aluminium powder and can contribute to reduce silver slurry production cost in electrocondution slurry, improves the electric conductivity of silver slurry simultaneously, thereby has reached the object that reduces solar cell manufacturing cost, has obtained good economic benefit.
Embodiment
Below in conjunction with embodiment, the present invention is described in further details.
Embodiment 1
(1) preparation of glass dust A
Get the raw material of following weight portion: Bi 2o 320 parts, SiO 215 parts, ZnO5 part, Al 2o 38 parts, Cu 2o5 part, ZrO 23 parts, MgO3 part, be put in after mixing in 1050 DEG C of high temperature Ma Fulu and carry out sintering, insulation 40min, then after quenching with deionized water, grind, cross 300 mesh sieves, cooling, 700 DEG C of insulations 5 hours, then, then quench with deionized water again, grind, cross the sieve of different meshes, collect and obtain 5 μ m glass dust respectively, 15 μ m glass dust and 20 μ m glass dust, use respectively again 24% salt acid soak 2 hours, then clean to neutrality dry for standby with deionized water;
(2) preparation of glass dust B
Get the raw material of following weight portion: SiO 215 parts, B 2o 310 parts, Bi 2o 36 parts, V 2o 54 parts, BaO5 part, SnO 25 parts, Ag 2o2 part, is put in after mixing in 1000 DEG C of high temperature Ma Fulu and carries out sintering, insulation 40min, then after quenching with deionized water, grind, cross 300 mesh sieves, cooling, 700 DEG C of insulations 6 hours, then, then quench with deionized water again, grind, cross the sieve of different meshes, collect and obtain 4 μ m glass dust and 8 μ m glass dust respectively, then use respectively 25% salt acid soak 2 hours, then clean to neutrality dry for standby with deionized water;
(3) preparation of organic carrier A
Get the raw material of following weight portion: 30 parts of isopropyl alcohols, 20 parts of cyclohexanone, 20 parts of ethylene glycol phenyl ethers, 8 parts of ethyl celluloses, 4 parts of silver oxalates, 0.8 part of oleamide, 3 parts of epoxidation triglycerides, 3 parts of phosphotriesters,
By formulation ratio, isopropyl alcohol, cyclohexanone, ethylene glycol phenyl ether are mixed, at 95 DEG C, add successively ethyl cellulose, silver oxalate, oleamide, epoxidation triglyceride, phosphotriester to dissolve, stir;
(4) preparation of organic carrier B
Get the raw material of following weight portion: 2 parts of 10 parts of isopropyl alcohols, 10 parts of propylene glycol monobutyl ethers, 10 parts of cyclohexanone, 3 parts of butyl carbitol acetates, hydroxypropyl cellulose, 1,0.6 part of 4-dihydroxy sulfanilic acid, 2 parts, vinyl three ('beta '-methoxy ethyoxyl) silane
By formulation ratio, isopropyl alcohol, propylene glycol monobutyl ether, cyclohexanone are mixed, at 90 DEG C, add successively butyl carbitol acetate, hydroxypropyl cellulose, Isosorbide-5-Nitrae-dihydroxy sulfanilic acid, vinyl three ('beta '-methoxy ethyoxyl) silane to dissolve, stir;
(5) preparation of A slurry
Get the raw material of following weight portion: 2 45 parts, μ m silver powder, 20 parts, 50nm silver powder, glass dust A10 part, organic carrier A15 part,
Glass dust A is added in organic carrier A, stir mixedly, more every minor tick adds 2 μ m silver powder, 16 μ m silver powder for 30 minutes successively, mixed 3 hours, obtains A slurry;
(6) preparation of B slurry
Get the raw material of following weight portion: 8 parts of 45nm aluminium powders, 8 parts of 50nm copper powders, glass dust B5 part, organic carrier B7 part,
Glass dust B is added in organic carrier B, stir mixedly, more every minor tick adds 45nm aluminium powder, 50nm copper powder for 30 minutes successively, mixed 3 hours, obtains B slurry;
(7) mixing and ball milling of A slurry and B slurry
A slurry and B slurry equal proportion are mixed, and ball milling, is ground to slurry fineness and is less than 10 μ m, adjusts viscosity, and viscosity is 150Pas, obtains the described solar cell front side silver paste containing nanoscale mixing silver powder.
Adopt screen process press that silver slurry is printed on 125mm × 125mmSi substrate, then dry at 180 DEG C, carry out quick fired electrodes lead-in wire at 900 DEG C again, the contact conductor of making after high temperature sintering surface silvery white, smooth zero defect, peel strength 10N/cm, soldering is functional, sheet resistance < 10Siements/sq, and the solar cell photoelectric transformation efficiency of preparation is 19.9%,, tensile test result is adhesive force >10N/mm 2.
Embodiment 2
(1) preparation of glass dust A
Get the raw material of following weight portion: Bi 2o 330 parts, SiO 220 parts, ZnO6 part, Al 2o 35 parts, Cu 2o4 part, ZrO 25 parts, MgO3 part, be put in after mixing in 1000 DEG C of high temperature Ma Fulu and carry out sintering, insulation 40min, then after quenching with deionized water, grind, cross 250 mesh sieves, cooling, 600 DEG C of insulations 6 hours, then, then quench with deionized water again, grind, cross the sieve of different meshes, collect and obtain 3 μ m glass dust respectively, 14 μ m glass dust and 20 μ m glass dust, use respectively again 20% salt acid soak 2 hours, then clean to neutrality dry for standby with deionized water;
(2) preparation of glass dust B
Get the raw material of following weight portion: SiO 220 parts, B 2o 310 parts, Bi 2o 35 parts, V 2o 54 parts, BaO3 part, SnO 22 parts, Ag 2o3 part, is put in after mixing in 1100 DEG C of high temperature Ma Fulu and carries out sintering, insulation 40min, then after quenching with deionized water, grind, cross 250 mesh sieves, cooling, 700 DEG C of insulations 5 hours, then, then quench with deionized water again, grind, cross the sieve of different meshes, collect and obtain 5 μ m glass dust and 8 μ m glass dust respectively, then use respectively 30% salt acid soak 2 hours, then clean to neutrality dry for standby with deionized water;
(3) preparation of organic carrier A
Get the raw material of following weight portion: 40 parts of isopropyl alcohols, 15 parts of cyclohexanone, 15 parts of ethylene glycol phenyl ethers, 10 parts of ethyl celluloses, 5 parts of silver oxalates, 0.8 part of oleamide, 3 parts of epoxidation triglycerides, 5 parts of phosphotriesters,
By formulation ratio, isopropyl alcohol, cyclohexanone, ethylene glycol phenyl ether are mixed, at 106 DEG C, add successively ethyl cellulose, silver oxalate, oleamide, epoxidation triglyceride, phosphotriester to dissolve, stir;
(4) preparation of organic carrier B
Get the raw material of following weight portion: 2 parts of 20 parts of isopropyl alcohols, 8 parts of propylene glycol monobutyl ethers, 7 parts of cyclohexanone, 4 parts of butyl carbitol acetates, hydroxypropyl cellulose, 1,0.8 part of 4-dihydroxy sulfanilic acid, 1 part, vinyl three ('beta '-methoxy ethyoxyl) silane
By formulation ratio, isopropyl alcohol, propylene glycol monobutyl ether, cyclohexanone are mixed, at 98 DEG C, add successively butyl carbitol acetate, hydroxypropyl cellulose, Isosorbide-5-Nitrae-dihydroxy sulfanilic acid, vinyl three ('beta '-methoxy ethyoxyl) silane to dissolve, stir;
(5) preparation of A slurry
Get the raw material of following weight portion: 5 50 parts, μ m silver powder, 20 parts, 30nm silver powder, glass dust A15 part, organic carrier A20 part,
Glass dust A is added in organic carrier A, stir mixedly, more every minor tick adds 5 μ m silver powder, 18 μ m silver powder for 40 minutes successively, mixed 3 hours, obtains A slurry;
(6) preparation of B slurry
Get the raw material of following weight portion: 10 parts of 55nm aluminium powders, 10 parts of 32nm copper powders, glass dust B5 part, organic carrier B10 part,
Glass dust B is added in organic carrier B, stir mixedly, more every minor tick adds 55nm aluminium powder, 32nm copper powder for 40 minutes successively, mixed 3 hours, obtains B slurry;
(7) mixing and ball milling of A slurry and B slurry
A slurry and B slurry equal proportion are mixed, and ball milling, is ground to slurry fineness and is less than 10 μ m, adjusts viscosity, and viscosity is 180Pas, obtains the described solar cell front side silver paste containing nanoscale mixing silver powder.
Adopt screen process press that silver slurry is printed on 125mm × 125mmSi substrate, then dry at 180 DEG C, carry out quick fired electrodes lead-in wire at 900 DEG C again, the contact conductor of making after high temperature sintering surface silvery white, smooth zero defect, peel strength 10N/cm, soldering is functional, sheet resistance < 10Siements/sq, and the solar cell photoelectric transformation efficiency of preparation is 21.6%,, tensile test result is adhesive force >10N/mm 2.

Claims (2)

1. containing a solar cell front side silver paste for nanoscale mixing silver powder, it is characterized in that, it is formed by A, B two parts slurry equal proportion mixing and ball milling, and the weight portion of its two parts constitutive material is:
A slurry:
1-5 μ m silver powder 45-50,30-60nm silver powder 15-20, glass dust A 10-15, organic carrier A 15-20, described glass dust A is made up of the raw material of following weight portion: Bi 2o 320-30, SiO 210-20, ZnO 5-10, Al 2o 35-8, Cu 2o 2-5, ZrO 22-5, MgO 1-3, described organic carrier A is made up of the raw material of following weight portion: isopropyl alcohol 30-40, cyclohexanone 15-20, ethylene glycol phenyl ether 10-20, ethyl cellulose 5-10, silver oxalate 2-5, oleamide 0.5-1, epoxidation triglyceride 2-5, phosphotriester 2-5;
B slurry:
30-60nm aluminium powder 5-10,30-60nm copper powder 5-10, glass dust B 3-6, organic carrier B 5-10, described glass dust B is made up of the raw material of following weight portion: SiO 210-20, B 2o 35-10, Bi 2o 35-8, V 2o 52-5, BaO 2-5, SnO 21-5, Ag 2o 1-3, described organic carrier B is made up of the raw material of following weight portion: isopropyl alcohol 10-20, propylene glycol monobutyl ether 5-10, cyclohexanone 5-10, butyl carbitol acetate 2-5, hydroxypropyl cellulose 1-3, Isosorbide-5-Nitrae-dihydroxy sulfanilic acid 0.5-1, vinyl three ('beta '-methoxy ethyoxyl) silane 1-3.
2. a preparation method for the solar cell front side silver paste containing nanoscale mixing silver powder as claimed in claim 1, is characterized in that comprising the following steps:
(1) preparation of glass dust A
Take each raw material by formulation ratio, after mixing, be put in 1000-1300 DEG C of high temperature Ma Fulu and carry out sintering, insulation 30-50 min, then after quenching with deionized water, grind, cross 200-300 mesh sieve, cooling, then at 600-700 DEG C of insulation 5-6 hour, then, quench with deionized water again, grind, cross the sieve of different meshes, collect and obtain 1-5 μ m glass dust respectively, 10-15 μ m glass dust and 20-25 μ m glass dust, use respectively again 20-30% salt acid soak 1-2 hour, then clean to neutrality dry for standby with deionized water;
(2) preparation of glass dust B
Take each raw material by formulation ratio, after mixing, be put in 1000-1200 DEG C of high temperature Ma Fulu and carry out sintering, insulation 30-40 min, then after quenching with deionized water, grind, cross 200-300 mesh sieve, cooling, at 600-700 DEG C of insulation 5-6 hour, then, then quench with deionized water again, grind, cross the sieve of different meshes, collect and obtain 1-5 μ m glass dust and 5-10 μ m glass dust respectively, then use respectively 20-30% salt acid soak 1-2 hour, then clean to neutrality dry for standby with deionized water;
(3) preparation of organic carrier A
By formulation ratio, isopropyl alcohol, cyclohexanone, ethylene glycol phenyl ether are mixed, at 80-110 DEG C, add successively ethyl cellulose, silver oxalate, oleamide, epoxidation triglyceride, phosphotriester to dissolve, stir;
(4) preparation of organic carrier B
By formulation ratio, isopropyl alcohol, propylene glycol monobutyl ether, cyclohexanone are mixed, at 80-110 DEG C, add successively butyl carbitol acetate, hydroxypropyl cellulose, Isosorbide-5-Nitrae-dihydroxy sulfanilic acid, vinyl three ('beta '-methoxy ethyoxyl) silane to dissolve, stir;
(5) preparation of A slurry
The glass dust A of the prepared different-grain diameter of step (1) is added in the prepared organic carrier A of step (3), stir mixedly, more every minor tick 30-40 minute adds 1-5 μ m silver powder, 30-60nm silver powder successively, and mixed 2-3 hour, obtains A slurry;
(6) preparation of B slurry
The glass dust B of the prepared different-grain diameter of step (2) is added in the prepared organic carrier B of step (4), stir mixedly, more every minor tick 30-40 minute adds 30-60nm aluminium powder, 30-60nm copper powder successively, and mixed 2-3 hour, obtains B slurry;
(7) mixing and ball milling of A slurry and B slurry
A slurry and B slurry equal proportion are mixed, and ball milling, is ground to slurry fineness and is less than 10 μ m, adjusts viscosity, and viscosity is 120-200Pas, obtains the described solar cell front side silver paste containing nanoscale mixing silver powder.
CN201210304674.1A 2012-08-24 2012-08-24 Silver paste with nanoscale mixed silver powder on front surface of solar cell and preparation method of silver paste Active CN102831955B (en)

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JP2002362942A (en) * 2001-06-07 2002-12-18 Asahi Glass Co Ltd Glass frit and method of coating aluminum electrode
CN101094818A (en) * 2004-05-29 2007-12-26 肖特股份公司 Nano glass powder and use thereof, particularly multicomponent glass powder with a mean particle size of less than 1 [mu]m
CN101931014A (en) * 2009-06-26 2010-12-29 比亚迪股份有限公司 Conductive slurry for solar battery and preparation method
CN102629496A (en) * 2012-04-27 2012-08-08 西安银泰新能源材料科技有限公司 Crystalline silicon solar battery front side electrode lead-free conductive lead slurry and preparation method of crystalline silicon solar battery front side electrode lead-free conductive lead slurry

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002362942A (en) * 2001-06-07 2002-12-18 Asahi Glass Co Ltd Glass frit and method of coating aluminum electrode
CN101094818A (en) * 2004-05-29 2007-12-26 肖特股份公司 Nano glass powder and use thereof, particularly multicomponent glass powder with a mean particle size of less than 1 [mu]m
CN101931014A (en) * 2009-06-26 2010-12-29 比亚迪股份有限公司 Conductive slurry for solar battery and preparation method
CN102629496A (en) * 2012-04-27 2012-08-08 西安银泰新能源材料科技有限公司 Crystalline silicon solar battery front side electrode lead-free conductive lead slurry and preparation method of crystalline silicon solar battery front side electrode lead-free conductive lead slurry

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