CN102826440A - Gear case installation and adjustment device - Google Patents

Gear case installation and adjustment device Download PDF

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Publication number
CN102826440A
CN102826440A CN2011101610557A CN201110161055A CN102826440A CN 102826440 A CN102826440 A CN 102826440A CN 2011101610557 A CN2011101610557 A CN 2011101610557A CN 201110161055 A CN201110161055 A CN 201110161055A CN 102826440 A CN102826440 A CN 102826440A
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CN
China
Prior art keywords
gear case
suspender
screw rod
rotating part
suspender belt
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Granted
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CN2011101610557A
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Chinese (zh)
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CN102826440B (en
Inventor
***
韩子安
金宝年
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Sinovel Wind Group Co Ltd
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Sinovel Wind Group Co Ltd
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Priority to CN201110161055.7A priority Critical patent/CN102826440B/en
Publication of CN102826440A publication Critical patent/CN102826440A/en
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Publication of CN102826440B publication Critical patent/CN102826440B/en
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Abstract

The invention discloses a gear case installation and adjustment device which comprises a suspender rack for connecting a crane and the gear case. One side of the suspender rack is rigidly connected with a non-rotating part of the gear case, and two sides at the other side of the suspender rack are respectively flexibly connected with a telescoping screw. The suspender rack has at least two suspender coupling ends. The telescoping screw is connected with a sling and the suspender rack and is used to adjust the distance from the sling and the suspender rack. A rotating part of the gear case is provided with a sling baffle plate and there is a gap between the sling baffle plate and the gear case. The sling encircles the bottom of the rotating part of the gear case and is inserted between the sling baffle plate and the gear case. Two ends of the sling are respectively connected with the telescoping screw. The device provided by the invention is used to install a large-scale gear case with a rotatable housing, has a compact structure, requires a convenient and simple adjustment process, is easy to operate without additional auxiliary apparatuses, can be used to realize alignment installation within a short time, and is time-saving and manpower-saving.

Description

The gear case installation adjusting device
Technical field
The present invention relates to a kind of hoisting technology, particularly a kind of rotatable large-scale gear case installation adjusting device.
Background technology
The high power gearbox casing is big; Weight is big, and sometimes because of the gear cluster Structural Design Requirement, the gear case outer case is designed to rotatable structure; This structure is difficult to the location because of the relative rotation of part casing; Being in course of adjustment need be by extra auxiliary tool, and inconvenience adjustment casing single-piece angle aligns the mounting hole of one of which end and the mounting hole of main process equipment, to the installation of gear case, align and bring great difficulty.The installation of this large-scale rotatable gear case at present aligns, and often adopts traditional lifting device to add manual work and assists and realize that this mode not only installation effectiveness is lower, and have huge potential safety hazard.
Summary of the invention
The present invention provides a kind of gear case installation adjusting device, in order to solve defective of the prior art, simplifies the time that whole adjustment process, easy operating, shortening align installation,
The embodiment of the invention provides a kind of gear case installation adjusting device, comprising:
The suspender frame; Be used to connect crane and gear case; One side of said suspender frame and the non-rotating part of said gear case are rigidly connected, and the two ends of opposite side have flexibly connected flexible screw rod respectively, and said suspender frame has at least two and said crane bonded assembly suspender coupling end;
Said flexible screw rod is used to connect suspender belt and said suspender frame, and regulates the distance between said suspender belt and the said suspender frame;
The suspender belt baffle plate is used to prevent the said suspender belt said gear case that comes off, and said suspender belt baffle plate is arranged on the rotating part of said gear case, is provided with the gap between said suspender belt baffle plate centre portion and the said gear case;
Said suspender belt around the rotating part bottom of being located at said gear case, and is arranged between said suspender belt baffle plate and the said gear case, and the two ends of said suspender belt connect said flexible screw rod respectively.
Gear case installation adjusting device provided by the invention, compact conformation, convenient and simple, the easy operating of whole adjustment process does not need extra auxiliary device, can realize the installation that aligns of gear case within a short period of time, saves time and manpower.
Description of drawings
Fig. 1 is a gear case installation adjusting device running condition reference view of the present invention.
Fig. 2 is the semi-sictional view structural representation of flexible screw rod in the gear case installation adjusting device of the present invention.
Reference numeral:
Suspender frame 1; The first flexible screw rod 2; The second flexible screw rod 2 ';
Shackle 3; Suspender belt 4; Suspender belt baffle plate 5;
Rotating part 031; Support body 10; End 11 is rigidly connected;
Non-rotating part 032; Flexibly connect end 12; Suspender coupling end 13;
Rotary sleeve 23; First screw rod 21; Second screw rod 22;
Pin 26; Jam nut 24; U-shaped coupling end 25;
Screw portion 27; Screw portion 28; Clevis eye 31;
Connecting pin 32; Dividing plate 01; Dividing plate 02;
First connecting panel 03; Second connecting panel 05; First perforation 07;
First connecting panel 04; Second connecting panel 06; The 3rd perforation 08;
Bearing pin 09; Adapter plate 033.
The specific embodiment
For the purpose, technical scheme and the advantage that make the embodiment of the invention clearer; To combine the accompanying drawing in the embodiment of the invention below; Technical scheme in the embodiment of the invention is carried out clear, intactly description; Obviously, described embodiment is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the present invention's protection.
Embodiment
Like Fig. 1, shown in Figure 2, gear case installation adjusting device of the present invention comprises suspender frame 1, first flexible screw rod 2, the second flexible screw rod 2 ', shackle 3, suspender belt 4 and suspender belt baffle plate 5.
Suspender frame 1; Connect crane and gear case; The non-rotating part 032 of two ends, gear case right side and gear case is rigidly connected, and the two ends in gear case left side flexibly connect with first flexible screw rod 2, the second flexible screw rod 2 ' respectively, and suspender frame 1 is provided with suspender coupling end 13 and is connected with crane; Suspender frame 1 comprises support body 10, for strengthening connection stability and reliability, is provided with the end 11 that is rigidly connected at two ends, support body 10 bottom; The end 11 that is rigidly connected all is positioned at the right side of support body 10; Two ends, support body 10 top are provided with and flexibly connect end 12, flexibly connect the left side that end 12 all is positioned at support body 10; Suspender coupling end 13 is arranged on the end 11 that is rigidly connected and holds between 12 with flexibly connecting.
Being rigidly connected is rotationally connected through bearing pin 09 between end 11 and the support body 10, the vertical setting of rotating shaft of bearing pin 09 and the rotating part 031 of gear case.Support body 10 at both endss and the end 11 bonded assembly positions that are rigidly connected are all to having dividing plate 01, dividing plate 02; Dividing plate 01, dividing plate 02 are provided with the first consistent hole of centerline direction and wear 07, and the end 11 that is rigidly connected comprises top, lower part, and top comprises first connecting panel 03, first connecting panel 04 that upwards is provided with at interval; Second connecting panel 05, second connecting panel 06 that the lower part comprises that downward interval is provided with; Be respectively equipped with the second consistent hole (not shown) of centerline direction on first connecting panel 03, first connecting panel 04, first connecting panel 03 and first connecting panel 04 place between dividing plate 01 and the dividing plate 02, in bearing pin 09 wears and bores a hole with first perforation 07 and second; The end 11 that will be rigidly connected is rotaryed connection with support body 10; Second connecting panel 05 is provided with the 3rd consistent hole of line of centers respectively with second connecting panel 06 and wears 08, on the non-rotating part 032 of gear case, upwards is provided with adapter plate 033, as the preferred embodiments of the present invention; Adapter plate 033 is provided with the 4th hole; During concrete the installation, adapter plate 033 is placed between second connecting panel 05 and second connecting panel 06 and makes two the 3rd perforation the 08 and the 4th perforation line of centers consistent, boring a hole the 3rd the 08 and the 4th wears the fastening (not shown) of tie bolt in boring a hole; Wherein second perforation is vertical with the centerline direction of the 3rd perforation, the non-rotating part 032 of captive joint suspender frame 1 and gear case; Certainly, also can be fixing or removably captive joint through other links with the adapter plate welding of two second connecting panels and the non-rotating part of gear case.
The first flexible screw rod 2 and the second flexible screw rod 2 ', connect suspender belt 4 and suspender frame 1 and regulate suspender belt 4 and suspender frame 1 between distance; The first flexible screw rod 2 and the second flexible screw rod 2 ' constitute by first screw rod 21, second screw rod 22 and rotary sleeve 23, and rotary sleeve 23 two ends are respectively equipped with jam nut 24; Wherein, first screw rod, 21 1 ends are that screw portion 27, the second screw rods 22 1 ends are screw portion 28, and screw portion 27 is provided with the opposite outside thread of rotation direction with screw portion 28, and the other end is a U-shaped coupling end 25, and U-shaped coupling end 25 is equipped with the pin 26 of its opening of sealing; Screw portion 27 and screw portion 28 cooperate with jam nut 24 respectively.
Shackle 3, the suspender frame 1 and the first flexible screw rod 2 and the second flexible screw rod 2 ' removably connect; Shackle 3 is made up of clevis eye 31 and connecting pin 32, and clevis eye 31 tops are provided with perforating, and connecting pin 32 is located in the perforating and seals the opening of clevis eye 31; The pin 26 of the U-shaped coupling end 25 of first screw rod 21 is located in the clevis eye 31.
Suspender belt baffle plate 5 is used to prevent that suspender belt 4 from coming off from gear case, avoids gear case to fall and causes safety misadventure, two ends to be arranged on the rotating part 031 of gear case, is provided with the gap between centre portion and the gear case; Suspender belt baffle plate 5 is arranged on the relative both sides of the rotating part 031 of gear case.
Suspender belt 4 around the rotating part of being located at gear case 031 bottom, and is arranged between suspender belt baffle plate 5 and the gear case, and two ends connect the first flexible screw rod 2 and the second flexible screw rod 2 ' respectively; Suspender belt 4 two ends are located on the pin 26 of U-shaped coupling end 25 of second screw rod 22 all in the form of a ring.
In concrete use; Suspender frame 1 one ends and gear-box case non-rotating part 032 are rigidly connected; One end flexibly connects through suspender belt 4 and gear case body rotating part 031; Whole device and gear case lift by crane the appropriate location by crane, then through this device adjustment gear case angle of inclination, rotating part 031 deflection angle, to align the installation tapped bore of gear case.The concrete operations mode is following:
For making gear case body rotating part 031 left-hand revolution, can pass through the elongation first flexible screw rod 2, and the second flexible screw rod 2 ' mode that shortens is simultaneously accomplished; For making gear case body rotating part 031 clickwise, can be through the elongation second flexible screw rod 2 ', and the mode that shortens the first flexible screw rod 2 is simultaneously accomplished; For making the gear case integral body certain angle that has a down dip, can accomplish through extending the mode that the first flexible screw rod 2 and second stretches screw rod 2 ' simultaneously; For making the gear case certain angle that tilts on the whole, shorten the mode that the first flexible screw rod 2 and second stretches screw rod 2 ' simultaneously and accomplish.But align the connection screw thread hole on the gear case through above adjustment at high speed, so that gear case is installed.In the process of the flexible screw rod of adjustment,, make the flexible movements of gear case integral inclination because the end that is rigidly connected can be with its shortening or elongation and around bearing pin 09 slightly swing up and down.
When need regulating length,, elongate or shorten the length of first screw rod 21, second screw rod, 22 sponsons through spinning jam nut 24, thus the entire length of regulating the first flexible screw rod 2 and the second flexible screw rod 2 '.
This setting device compact conformation, convenient and simple, the easy operating of whole adjustment process does not need extra auxiliary device, can realize the installation that aligns of gear case within a short period of time, saves time and manpower.
What should explain at last is: above embodiment is only in order to explaining technical scheme of the present invention, but not to its restriction; Although with reference to previous embodiment the present invention has been carried out detailed explanation, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these are revised or replacement, do not make the spirit and the scope of the essence disengaging various embodiments of the present invention technical scheme of relevant art scheme.

Claims (9)

1. a gear case installation adjusting device is characterized in that, comprising:
The suspender frame is used to connect crane and gear case, and a side of said suspender frame and the non-rotating part of said gear case are rigidly connected, and the two ends of opposite side have flexibly connected flexible screw rod respectively, and said suspender frame has at least two and crane bonded assembly suspender coupling end;
Said flexible screw rod is used to connect suspender belt and said suspender frame, and regulates the distance between said suspender belt and the said suspender frame;
The suspender belt baffle plate is used to prevent that said suspender belt breaks away from said gear case, and said suspender belt baffle plate is arranged on the rotating part of said gear case, is provided with the gap between said suspender belt baffle plate centre portion and the said gear case;
Said suspender belt around the rotating part bottom of being located at said gear case, and is arranged between said suspender belt baffle plate and the said gear case, and the two ends of said suspender belt connect said flexible screw rod respectively.
2. gear case installation adjusting device according to claim 1 is characterized in that, said suspender frame comprises support body, and the two ends, bottom of said support body one side are provided with the end that is rigidly connected; The two ends, top of said support body opposite side are provided with and flexibly connect end; The two ends of said support body middle part are provided with said suspender coupling end; Said being rigidly connected is rotationally connected through bearing pin between end and the said support body, and said bearing pin is provided with the rotating shaft of the rotating part of said gear case is vertical.
3. gear case installation adjusting device according to claim 2 is characterized in that, said support body and the said end cooperation place that is rigidly connected are arranged at intervals with a pair of dividing plate downwards, and said dividing plate is provided with the first consistent perforation of centerline direction; The said end that is rigidly connected specifically comprises the top and the lower part of captive joint; Said top comprises two first connecting panels that laterally arrange; Said lower part comprises two second connecting panels that laterally arrange, and said first connecting panel is provided with second perforation that is used for ccontaining said bearing pin; Be connected said support body and be rigidly connected end in said bearing pin places said first perforation and second bores a hole; The non-rotating part of said second connecting panel and said gear case is rigidly connected.
4. gear case installation adjusting device according to claim 3; It is characterized in that; Said second connecting panel is provided with the 3rd perforation of the non-rotating part bonded assembly bolt that is used for ccontaining and said gear case, and said second perforation is vertical with the line of centers of said the 3rd perforation.
5. according to the arbitrary described gear case installation adjusting device of claim 2-4, it is characterized in that said flexible screw rod is made up of first screw rod, second screw rod and rotary sleeve, said rotary sleeve two ends are respectively equipped with jam nut; Wherein, an end of said first screw rod and second screw rod is screw portion, and two said screw portions are provided with the opposite outside thread of rotation direction, and the other end is the U-shaped coupling end, and said U-shaped coupling end is equipped with the pin of its opening of sealing; Said screw portion cooperates with said jam nut respectively.
6. gear case installation adjusting device according to claim 5 is characterized in that, saidly flexibly connects the shackle that is provided be used to removably connect said suspender frame and said flexible screw rod between end and said first screw rod.
7. gear case installation adjusting device according to claim 6 is characterized in that said shackle is made up of clevis eye and connecting pin, and said clevis eye top is provided with perforating, and said connecting pin is located in the said perforating and seals the opening of said clevis eye; The pin of the U-shaped coupling end of said first screw rod is located in the said clevis eye.
8. gear case installation adjusting device according to claim 7 is characterized in that, said suspender belt two ends are located on the pin of U-shaped coupling end of said second screw rod all in the form of a ring.
9. according to the arbitrary described gear case installation adjusting device of claim 6-8, it is characterized in that the relative both sides of the rotating part of said gear case are respectively arranged with said suspender belt baffle plate.
CN201110161055.7A 2011-06-15 2011-06-15 Gear case installation and adjustment device Active CN102826440B (en)

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Application Number Priority Date Filing Date Title
CN201110161055.7A CN102826440B (en) 2011-06-15 2011-06-15 Gear case installation and adjustment device

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Application Number Priority Date Filing Date Title
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CN102826440B CN102826440B (en) 2014-07-09

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103318773A (en) * 2013-07-12 2013-09-25 国家电网公司 Transformer hoisting apparatus
CN104709468A (en) * 2013-12-11 2015-06-17 空中客车运营简化股份公司 Aerofoil portion of an aircraft comprising an attachment support of a connecting device mounted in translation
CN107814305A (en) * 2017-12-08 2018-03-20 泰兴市煜泰泥浆泵厂 A kind of belt pulley hanging apparatus for slush pump manufacture
CN108750920A (en) * 2018-09-10 2018-11-06 扬州中远海运重工有限公司 A kind of traveling cradle peculiar to vessel
CN113800382A (en) * 2021-11-18 2021-12-17 长沙亚明电子科技发展有限公司 Cable bridge hanger and assembled cable bridge

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04189297A (en) * 1990-11-22 1992-07-07 Ngk Insulators Ltd Reversing device of plate body
CN2181491Y (en) * 1992-11-18 1994-11-02 中国人民解放军驻上海港务局军代表办事处 Rope wheel hanging tool
DE102004024730B4 (en) * 2004-05-19 2007-03-29 Dr.Ing.H.C. F. Porsche Ag Universal lifting and transport device for a drive unit of a motor vehicle
DE102008023272B3 (en) * 2008-05-13 2009-10-22 Grund Consulting Ag Lifting/turning system for condensation modules, at a power station, has cranes acting on cross beams with adapters at the top and side of the module
DE102006022738B4 (en) * 2006-05-12 2009-11-12 Nc-Automation Gmbh Manupulator for panel components
CN201538640U (en) * 2009-09-25 2010-08-04 天津市天发重型水电设备制造有限公司 Lifting device for inertial flow water-wheel generator rotor
CN101966965A (en) * 2010-10-31 2011-02-09 江苏文德新能源有限公司 Special hanger with guide cover wheel hub and turning and hanging method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04189297A (en) * 1990-11-22 1992-07-07 Ngk Insulators Ltd Reversing device of plate body
CN2181491Y (en) * 1992-11-18 1994-11-02 中国人民解放军驻上海港务局军代表办事处 Rope wheel hanging tool
DE102004024730B4 (en) * 2004-05-19 2007-03-29 Dr.Ing.H.C. F. Porsche Ag Universal lifting and transport device for a drive unit of a motor vehicle
DE102006022738B4 (en) * 2006-05-12 2009-11-12 Nc-Automation Gmbh Manupulator for panel components
DE102008023272B3 (en) * 2008-05-13 2009-10-22 Grund Consulting Ag Lifting/turning system for condensation modules, at a power station, has cranes acting on cross beams with adapters at the top and side of the module
CN201538640U (en) * 2009-09-25 2010-08-04 天津市天发重型水电设备制造有限公司 Lifting device for inertial flow water-wheel generator rotor
CN101966965A (en) * 2010-10-31 2011-02-09 江苏文德新能源有限公司 Special hanger with guide cover wheel hub and turning and hanging method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103318773A (en) * 2013-07-12 2013-09-25 国家电网公司 Transformer hoisting apparatus
CN104709468A (en) * 2013-12-11 2015-06-17 空中客车运营简化股份公司 Aerofoil portion of an aircraft comprising an attachment support of a connecting device mounted in translation
CN104709468B (en) * 2013-12-11 2018-07-13 空中客车运营简化股份公司 The wing section of the aircraft of attachment supporting member including translation installing and connecting apparatus
CN107814305A (en) * 2017-12-08 2018-03-20 泰兴市煜泰泥浆泵厂 A kind of belt pulley hanging apparatus for slush pump manufacture
CN108750920A (en) * 2018-09-10 2018-11-06 扬州中远海运重工有限公司 A kind of traveling cradle peculiar to vessel
CN113800382A (en) * 2021-11-18 2021-12-17 长沙亚明电子科技发展有限公司 Cable bridge hanger and assembled cable bridge
CN113800382B (en) * 2021-11-18 2022-01-18 长沙亚明电子科技发展有限公司 Cable bridge hanger and assembled cable bridge

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