Horizontal centrifugal casting machine pull out trustship, cleaning, spraying combined unit
Technical field
The invention belongs to the pulling out of centrifugal casting machine, trustship, cleaning and spraying associating facility, what be specifically related to a kind of horizontal centrifugal casting machine pulls out trustship, cleaning, spraying combined unit.
Background technology
Existing centrifugal casting machine, trustship device, cleaning plant and spray equipment are the cars of independently walking separately, and trustship device, cleaning plant and spray equipment are accomplished operation separately; Exchange handing-over and get into next operational sequence, need the long time of cost, complicated operation; Production cycle is long, inefficiency, and in operating process; Also need spend great amount of manpower and material resources, production cost is high, and occupation area of equipment is big.
Summary of the invention
In order to overcome the above-mentioned technical problem that the prior art field exists, the objective of the invention is to, what a kind of horizontal centrifugal casting machine was provided pulls out trustship, cleaning, spraying combined unit, alleviates staff's labour intensity, shortens the production cycle, increases work efficiency.
Horizontal centrifugal casting machine provided by the invention pull out trustship, cleaning, spraying combined unit; Comprise cleaning plant and spray equipment, it also comprises location cart, console and pulls out the trustship roller arrangement that the said trustship roller arrangement that pulls out comprises trustship roller group and hoist engine; The casting machine tail end is fixed with guide rail on the ground; The location cart is arranged on the guide rail, and said trustship roller group, cleaning plant and spray equipment are installed on the cart of location side by side; Said hoist engine is arranged on the axis place of location cart right-hand member, centrifugal casting machine, and said console is installed near the hoist engine.Horizontal centrifugal casting machine pull out trustship, cleaning, spraying combined unit, location cart upside is provided with guide rail arranged side by side, guide rail is parallel with trustship roller group side by side, spray equipment, cleaning plant are installed in respectively on the guide rail arranged side by side.Said console comprises PLC control system, electric wire and drag chain; Electric wire is installed in the drag chain; The program control instruction of PLC control system is sent to large vehicle walking positioning control system and automatic operation system through electric wire, and said large vehicle walking positioning control system comprises electrical Location facility, drive motors, decelerator and the axle wheel that is installed in location cart downside.Trustship roller group comprises height adjustment connecting rod, pressure cylinder, carriage and carrying roller; It is parallel with location cart upper surface highly to regulate connecting rod; Highly regulating on the connecting rod evenly, hinge connects some groups of carriages; Each carriage lower end flexibly connects with location cart hinge, is fixed with carrying roller at the sustained height of every group of carriage.Said cleaning plant comprises cleaning dolly, cleaning vehicle motor, cleaning rod and blowning installation; Blowning installation is connected the cleaning rod rear end; The cleaning rod front end is provided with gas hole, and it is terminal that adjuster before and after said cleaning rod also comprises, preceding adjuster are installed in location cart guide rail; Back adjuster is fixed on the cleaning dolly, and the cleaning dolly is installed on the guide rail.Said spray equipment comprises spraying dolly, paint can, spraying bar, water supply feeder and variable-frequency motor; The spraying dolly is installed on the guide rail, and said paint can is installed on the spraying dolly, and paint can inside is equipped with pneumatic stirring facility; Said spraying bar comprises front end shower nozzle and front and back adjuster; It is terminal that said front and back adjuster, preceding adjuster are installed in location cart upper rail, and back adjuster is fixed on the spraying dolly.
Horizontal centrifugal casting machine provided by the invention pull out trustship, cleaning, spraying combined unit, its beneficial effect is that set trustship roller group, cleaning plant and spray equipment are horizontally set on the cart of same location side by side; Realized Automatic Positioning Control through the PLC program control instruction; Shorten the blanking time between each operation, improved operating efficiency greatly, simple to operate; Reduce the input of human and material resources, reduced production cost.
Description of drawings
Fig. 1 is the overall structure sketch map of one embodiment of the invention;
Fig. 2 is the plan structure sketch map of Fig. 1.
Mark among the figure:
1. casting machine; 2. shower nozzle; 3. cleaning plant; 4. spray equipment; 5. height adjustment connecting rod; 6. adjuster behind the cleaning rod; 7. paint can; 8. adjuster behind the spraying bar; 9. spraying bar; 10. cleaning rod; 11. pressure cylinder; 12. carrying roller; 13. carriage; 14. guide rail arranged side by side; 15. blowing device; 16. water supply feeder; 17. guide rail; 18. location cart; 19. drive motors.20. hoist engine; 21. variable-frequency motor; 22. cleaning vehicle motor; 23. drag chain; 24. console.
The specific embodiment
With reference to the accompanying drawings, in conjunction with an embodiment, detailed explanation is carried out in the pull out trustship, cleaning, spraying combined unit of horizontal centrifugal casting machine provided by the invention.
Embodiment
With reference to Fig. 1, Fig. 2; The pull out trustship, cleaning, spraying combined unit of the horizontal centrifugal casting machine of present embodiment comprise cleaning plant 3 and spray equipment 4, and it also comprises location cart 18, console 24 and pull out the trustship roller arrangement that the said trustship roller arrangement that pulls out comprises trustship roller group and hoist engine 20; Casting machine is fixed with guide rail 17 on the 1 tail end ground; Location cart 18 is arranged on the guide rail 17, and said trustship roller group, cleaning plant 3 and spray equipment 4 are installed on the cart 18 of location side by side; Said hoist engine 20 is arranged on the axis place of location cart 18 right-hand members, centrifugal casting machine 1, and said console 24 is installed near the hoist engine 20.Location cart 18 upsides are provided with guide rail 14 arranged side by side, and guide rail 14 is parallel with trustship roller group side by side, and spray equipment 4, cleaning plant 3 are installed in respectively on the guide rail 14 arranged side by side.Said console 24 comprises PLC control system, electric wire and drag chain 23; Electric wire is installed in 23 li of drag chains; The program control instruction of PLC control system is sent to large vehicle walking positioning control system and automatic operation system through electric wire, and said large vehicle walking positioning control system comprises electrical Location facility, drive motors 19, decelerator and the axle wheel that is installed in location cart downside.Trustship roller group comprises height adjustment connecting rod 5, pressure cylinder 11, carriage 13 and carrying roller 12; It is parallel with location cart 18 upper surfaces highly to regulate connecting rod 5; Highly regulating on the connecting rod 5 evenly, hinge connects some groups of carriages; Each carriage lower end flexibly connects with location cart 18 hinges, is fixed with carrying roller 12 at the sustained height of every group of carriage.Said cleaning plant 3 comprises cleaning dolly, cleaning vehicle motor 22, cleaning rod 10 and blowning installation 15; Blowning installation 15 is connected cleaning rod 10 rear ends; The cleaning rod front end is provided with gas hole, and it is terminal that adjuster before and after said cleaning rod 10 also comprises, preceding adjuster are installed in location cart guide rail; Adjuster 6 is fixed on the cleaning dolly behind the cleaning rod, and the cleaning dolly is installed on the guide rail arranged side by side.Said spray equipment 4 comprises spraying dolly, paint can 7, spraying bar 9, water supply feeder 16 and variable-frequency motor 21; The spraying dolly is installed on the guide rail arranged side by side, and said paint can 7 is installed on the spraying dolly, and paint can 7 inside are equipped with pneumatic stirring facility; Said spraying bar 9 comprises front end shower nozzle 2 and front and back adjuster; It is terminal that said front and back adjuster, preceding adjuster are installed in location cart upper rail, and adjuster 8 is fixed on the spraying dolly behind the spraying bar.
The operation principle of pulling out trustship, cleaning, spraying combined unit of horizontal centrifugal casting machine is following: when the beginning tube drawing is accomplished in spun casting; The large vehicle walking button of operating console, cart along ground rail from the parking stall row back automatic parking that puts in place, during operate hoist engine simultaneously and put rope; Operation roller height control knob makes carrying roller be in suitable height; Drive the hoist engine tube drawing behind the hook pipe, stop elevator after the cast tube depanning, the foundry goods time-out is put on the carrying roller.Start location cart operation afterwards, the automatic parking when clearing up the position of walking to, centrifuge starts rotation by the cleaning speed of setting; Start the cleaning button, it moves ahead by prior setpoint distance, and cleaning dolly band cleaning rod and carried out cleaning work; Go after its automatic reverse when reaching behind the casting machine type tube front end; Blowning installation begins to blow simultaneously, and the coating in the cleaning type tube under the brush is after the regression cleaning puts in place; The cleaning car can stop to the security bit of cart rearmost end automatically, causes danger to prevent cleaning rod bump type tube.After cleaning was accomplished, the location cart was walked to automatically and is sprayed the position.Then centrifuge rotates by the spraying rate of setting, and the spraying dolly is forwarded to both allocations of front end automatically, and feeder simultaneously supplies water; To the pressurization of supplying gas of off-the-shelf paint can, open paint valve afterwards, start the spraying dolly by the speed mode of setting after row, the supply water electromagnetic valve of gas circuit of feeder is opened simultaneously; Begin in type tube, to blow, carry out the type tube spraying, spraying finishes; Shower nozzle withdraws from type tube, and the spraying dolly stops, blows and stop, and closes paint valve.Then spray the cleaning operation of bar, after cleaning is accomplished, start the spraying carriage walking to the emergency position.After spraying was accomplished, operation location cart ran to the parking stall.Automatic operation unloads pipe mechanism cast tube on the stinger is unloaded, and accomplishes a cover operation, horizontal centrifugal casting machine pull out trustship, cleaning, spraying combined unit, when spun casting is accomplished, can carry out the work of following one-period.
Horizontal centrifugal casting machine pull out trustship, cleaning, spraying combined unit; The location cart can be realized laterally moving on guide rail; On the parking stall, trustship position, cleaning position, spraying position control through manual work or operating desk travel switch, it can accurately locate Parking in these positions.Trustship device, cleaning plant, spray equipment are installed on the cart of location side by side, the location that only needs the running fix cart just can realize three stations, and positioning accuracy is high; The inter process interval is short, and high efficiency is simple to operate; Reduced the input of manpower and materials, production cost is low.