CN102825087A - Washing machine washing shaft spline extrusion die and extrusion process thereof - Google Patents
Washing machine washing shaft spline extrusion die and extrusion process thereof Download PDFInfo
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- CN102825087A CN102825087A CN2012103391332A CN201210339133A CN102825087A CN 102825087 A CN102825087 A CN 102825087A CN 2012103391332 A CN2012103391332 A CN 2012103391332A CN 201210339133 A CN201210339133 A CN 201210339133A CN 102825087 A CN102825087 A CN 102825087A
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Abstract
The invention discloses a washing machine washing shaft spline extrusion die and an extrusion process thereof. The washing machine washing shaft spline extrusion die is mounted on a punch, and comprises an upper spline extrusion die and a lower spline extrusion die which are arranged oppositely, an upper die cover is fixed on the bottom of the upper spline extrusion die, and a lower die cover is fixed on the top of the lower spline extrusion die. The washing machine washing shaft spline extrusion process includes the following steps: the outer circle parts of the splines of both ends of material and the middle shoulder are extruded to be formed; rough turning or rough grinding is adopted to increase the surface roughness of a workpiece, a layer of lubricating film is attached on the surface of the workpiece, so that the workpiece can be in smooth contact with the die, and the splines are extruded; and the splines of both ends are extruded to be formed by the die in one step. The washing machine washing shaft spline extrusion die and the extrusion process thereof have the advantages that the production efficiency is high, the precision and surface roughness of the produced part are high, and material is saved.
Description
Technical field
The present invention relates to the washing machine parts processing technique field, relate in particular to a kind of washing machine wash shaft and squeeze spline mould and extrusion process thereof.
Background technology
At present, the spline of traditional washing machine wash shaft all is to adopt on the Y3608 horizontal hobbing machine to process, and this processing method exists many shortcomings with not enough:
1, production efficiency is low: about 3～5 minutes of need of every processing;
2, the manufactured parts precision is relatively poor: the uniformity of size is poor, variation is big;
3, the surface roughness of manufactured parts is poor: the surface roughness of the flank of tooth can only reach about Ra3.2, and hobboing cutter needs frequent sharpening;
4, labor strength is big: one of the every production of workman just needs clamping once,
5, the part learies is big: because size is unstable, cause learies big.
Summary of the invention
The object of the present invention is to provide a kind of washing machine wash shaft to squeeze spline mould and extrusion process thereof; It has the element precision of production efficiency height, production and surface roughness is high and cost-effective characteristics, to solve the problem that exists in the prior art washing machine wash shaft process.
For reaching this purpose, the present invention adopts following technical scheme:
A kind of washing machine wash shaft is squeezed the spline mould, and it is assemblied on the punch press, comprises the corresponding upper and lower crowded spline mould that is provided with, and the said below of squeezing the spline mould of going up is fixed with upper mould cover, and the said upper fixed of crowded spline mould down has following die cap.
Especially, the said number of teeth that crowded spline mould is 11, and modulus is 1, and pressure angle is 45 °, strides rod apart from 14.210.
Especially, the said number of teeth of crowded spline mould down is 11, and modulus is 1, and pressure angle is 45 °, strides rod apart from 14.210.
A kind of washing machine wash shaft is squeezed spline technology, and it may further comprise the steps:
1) rammer is takeed on, bar contracts: with raw material two ends spline excircle part and middle convex shoulder extrusion modling;
2) appearance and size processing: adopt rough turn or corase grind raising workpiece surface roughness, to satisfy the requirement that mould squeezes tooth;
3) surface lubrication: surface of the work adheres to one deck lubricating film, and it is smooth and easy to let workpiece contact with mould, prolongs die life simultaneously;
4) squeeze spline: utilize mould with an extrusion modling of two ends spline.
Especially, said step 4 adopts the extrusion modling of J21-100 1000kN punch press.
Beneficial effect of the present invention is that compared with prior art said washing machine wash shaft is squeezed the spline mould and extrusion process has the following advantages:
1, production efficiency is high, has improved nearly 30 times than the efficient of gear hobbing;
2, element precision of producing and surface roughness are high, and the workpiece surface roughness of gear hobbing processing can only reach about Ra3.2, and crowded tooth then can reach more than the Ra1.6, and the variation of size is little;
3, the raw material consumption significantly reduces, and provides cost savings.
Description of drawings
Fig. 1 is the structural representation that the washing machine wash shaft that provides of the specific embodiment of the invention 1 is squeezed the spline mould;
Fig. 2 is the profile of tooth enlarged drawing that squeezes the spline mould of going up that the washing machine wash shaft that provides of the specific embodiment of the invention 1 is squeezed the spline mould;
Fig. 3 is the profile of tooth enlarged drawing that the washing machine wash shaft that provides of the specific embodiment of the invention 1 is squeezed the following crowded spline mould of spline mould;
Fig. 4 is that the washing machine wash shaft that the specific embodiment of the invention 1 provides is squeezed the work status sketch map of spline technology after upset shoulder, the bar operation that contracts;
Fig. 5 is the work status sketch map that the washing machine wash shaft that provides of the specific embodiment of the invention 1 is squeezed finished product after the extruding of spline technology.
The specific embodiment
Further specify technical scheme of the present invention below in conjunction with accompanying drawing and through the specific embodiment.
See also Fig. 1 to shown in Figure 3, in the present embodiment, a kind of washing machine wash shaft is squeezed the spline mould; It is assemblied on the extruder, comprises upward crowded spline mould 1 and following crowded spline mould 2 that correspondence is provided with, and said below of crowded spline mould 1 is fixed with upper mould cover 3; The said upper fixed of crowded spline mould 2 down has following die cap 4, and the said number of teeth that crowded spline mould 1 is 11, and modulus is 1; Pressure angle is 45 °, strides rod apart from 14.210, and the said number of teeth of crowded spline mould 2 down is 11; Modulus is 1, and pressure angle is 45 °, strides rod apart from 14.210.
See also Fig. 4 and shown in Figure 5, a kind of washing machine wash shaft is squeezed spline technology, and it may further comprise the steps:
1) rammer is takeed on, bar contracts: with raw material two ends spline excircle part and middle convex shoulder extrusion modling;
2) appearance and size processing: adopt rough turn or corase grind raising workpiece surface roughness, to satisfy the requirement that mould squeezes tooth;
3) surface lubrication: surface of the work adheres to one deck lubricating film, and it is smooth and easy to let workpiece contact with mould;
4) squeeze spline: adopt J21-100 1000kN punch press to utilize extrusion die with an extrusion modling of two ends spline.
Above embodiment has just set forth basic principle of the present invention and characteristic; The present invention is not limited by above-mentioned example; Under the prerequisite that does not break away from spirit and scope of the invention, the present invention also has various variations and change, and these variations and change all fall in the scope of the invention that requires protection.The present invention requires protection domain to be defined by appending claims and equivalent thereof.
Claims (5)
1. a washing machine wash shaft is squeezed the spline mould, and it is assemblied on the extruder, it is characterized in that: comprise the corresponding upper and lower crowded spline mould that is provided with, the said below of squeezing the spline mould of going up is fixed with upper mould cover, and the said upper fixed of crowded spline mould down has following die cap.
2. washing machine wash shaft according to claim 1 is squeezed the spline mould, it is characterized in that, the said number of teeth that crowded spline mould is 11, and modulus is 1, and pressure angle is 45 °, strides rod apart from 14.210.
3. washing machine wash shaft according to claim 1 is squeezed the spline mould, it is characterized in that, the said number of teeth of crowded spline mould down is 11, and modulus is 1, and pressure angle is 45 °, strides rod apart from 14.210.
4. a washing machine wash shaft is squeezed spline technology, it is characterized in that: may further comprise the steps:
1) rammer is takeed on, bar contracts: with raw material two ends spline excircle part and middle convex shoulder extrusion modling;
2) appearance and size processing: adopt rough turn or corase grind raising workpiece surface roughness, to satisfy the requirement that mould squeezes tooth;
3) surface lubrication: surface of the work adheres to one deck lubricating film, and it is smooth and easy to let workpiece contact with mould, prolongs die life simultaneously;
4) squeeze spline: utilize mould with an extrusion modling of two ends spline.
5. washing machine wash shaft according to claim 4 is squeezed spline technology, it is characterized in that, said step 4 adopts the extrusion modling of J21-100 1000kN punch press.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210339133.2A CN102825087B (en) | 2012-09-13 | 2012-09-13 | A kind of washing of drum type washing machine axle squeezes spline mould and extrusion process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210339133.2A CN102825087B (en) | 2012-09-13 | 2012-09-13 | A kind of washing of drum type washing machine axle squeezes spline mould and extrusion process thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102825087A true CN102825087A (en) | 2012-12-19 |
| CN102825087B CN102825087B (en) | 2015-11-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210339133.2A Active CN102825087B (en) | 2012-09-13 | 2012-09-13 | A kind of washing of drum type washing machine axle squeezes spline mould and extrusion process thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN102825087B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103192020A (en) * | 2013-03-11 | 2013-07-10 | 浙江新东方汽车零部件有限公司 | Gear shaft forming method and die adopted by same |
| CN110561058A (en) * | 2019-08-13 | 2019-12-13 | 金伟锋 | Production process of washing machine impeller shaft |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58163522A (en) * | 1982-03-23 | 1983-09-28 | Nissan Motor Co Ltd | Extruding method of gear |
| US5507167A (en) * | 1993-04-27 | 1996-04-16 | Gkn Automotive Ag | Process and device for providing a shaft with splines |
| CN101081410A (en) * | 2007-07-04 | 2007-12-05 | 陈丽 | 125CC autobicycle gear shifting box technics layshaft multiple spline one-time cold extrusion processing technics |
| CN101513702A (en) * | 2008-02-20 | 2009-08-26 | 周蔚 | Process and device for cold extrusion forming of gear pump main shaft |
-
2012
- 2012-09-13 CN CN201210339133.2A patent/CN102825087B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58163522A (en) * | 1982-03-23 | 1983-09-28 | Nissan Motor Co Ltd | Extruding method of gear |
| US5507167A (en) * | 1993-04-27 | 1996-04-16 | Gkn Automotive Ag | Process and device for providing a shaft with splines |
| CN101081410A (en) * | 2007-07-04 | 2007-12-05 | 陈丽 | 125CC autobicycle gear shifting box technics layshaft multiple spline one-time cold extrusion processing technics |
| CN101513702A (en) * | 2008-02-20 | 2009-08-26 | 周蔚 | Process and device for cold extrusion forming of gear pump main shaft |
Non-Patent Citations (4)
| Title |
|---|
| 伍太宾 等: "渐开线花键导轴挤压模设计", 《模具工业》 * |
| 冯文杰 等: "提高花键轴冷挤压模具寿命研究", 《现代制造工程》 * |
| 肖文斌: "花键轴的冷挤压", 《模具技术》 * |
| 黄朝珲 等: "方花键轴开模冷挤压的模具设计及工艺实验研究", 《锻压技术》 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103192020A (en) * | 2013-03-11 | 2013-07-10 | 浙江新东方汽车零部件有限公司 | Gear shaft forming method and die adopted by same |
| CN103192020B (en) * | 2013-03-11 | 2016-04-27 | 浙江新东方汽车零部件有限公司 | The forming method of gear shaft and mould used |
| CN110561058A (en) * | 2019-08-13 | 2019-12-13 | 金伟锋 | Production process of washing machine impeller shaft |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102825087B (en) | 2015-11-18 |
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