CN102823934A - Method for improving wet tensile strength of tobacco sheet of paper-making process - Google Patents
Method for improving wet tensile strength of tobacco sheet of paper-making process Download PDFInfo
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- CN102823934A CN102823934A CN2012102943542A CN201210294354A CN102823934A CN 102823934 A CN102823934 A CN 102823934A CN 2012102943542 A CN2012102943542 A CN 2012102943542A CN 201210294354 A CN201210294354 A CN 201210294354A CN 102823934 A CN102823934 A CN 102823934A
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- wet tensile
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 29
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 19
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 claims abstract description 24
- 239000004354 Hydroxyethyl cellulose Substances 0.000 claims abstract description 24
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 claims abstract description 23
- 229920001661 Chitosan Polymers 0.000 claims abstract description 15
- 238000005303 weighing Methods 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000006467 substitution reaction Methods 0.000 claims abstract description 6
- 239000000835 fiber Substances 0.000 claims description 24
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 claims description 8
- 229920002678 cellulose Polymers 0.000 claims description 8
- 239000001913 cellulose Substances 0.000 claims description 8
- 230000006196 deacetylation Effects 0.000 claims description 5
- 238000003381 deacetylation reaction Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 2
- 239000002994 raw material Substances 0.000 abstract description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 abstract 3
- 239000000758 substrate Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000012752 auxiliary agent Substances 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- -1 Lauxite Polymers 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 235000019504 cigarettes Nutrition 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 231100000252 nontoxic Toxicity 0.000 description 2
- 230000003000 nontoxic effect Effects 0.000 description 2
- 230000001376 precipitating effect Effects 0.000 description 2
- 229920002955 Art silk Polymers 0.000 description 1
- 229920003656 Daiamid® Polymers 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000000020 Nitrocellulose Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 150000001447 alkali salts Chemical class 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000010534 mechanism of action Effects 0.000 description 1
- 210000003097 mucus Anatomy 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 230000001846 repelling effect Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
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- Paper (AREA)
Abstract
The invention relates to a method for improving the wet tensile strength of a tobacco sheet of a paper-making process. The method comprises the following steps of: weighing hydroxyethyl cellulose with an average molecular weight of 150,000-200,000 and a degree of substitution of 0.8-1.6, and adding clear water to prepare a solution with a mass concentration of 1 percent; weighing chitosan with an average molecular weight of 300,000-500,000 and a deacetyiation degree of 85-95 percent, dissolving by using an acetic acid solution with a mass concentration of 1 percent, and adding clear water to prepare a chitosan solution with a mass concentration of 1 percent; and adding the prepared hydroxyethyl cellulose solution and the chitosan solution to the tobacco sheet, wherein the addition quantities of the hydroxyethyl cellulose and the chitosan are respectively 0.2-0.6 percent and 0.05-0.2 percent of the absolute dry quantity of a tobacco raw material during tobacco sheet making. According to the method of the invention, the wet tensile strength of the tobacco sheet is improved, the continuity of production is effectively, and particularly, the production continuity during making tobacco sheets with a lower fix quantify is guaranteed.
Description
Technical field
The present invention relates to a kind of method that improves the tobacco sheets by paper making method wet tensile (strength), belong to the tobacco sheets by paper making method production technical field.
Background technology
Tobacco sheets by paper making method is to utilize offal discarded in the cigarette process, offal, smoked sheet etc. and some strings as raw material, and the thin slice of processing near tobacco leaf through paper-making process is used further to production of cigarettes.Single angle from papermaking; Offal, offal and smoked sheet are not a kind of good paper making raw materials; Because offal, tobacco stalk fibre length are lacked, fiber fines is many, heteroproteose cell content is high; Can bring a series of puzzlement to manufacturing paper with pulp of back reconstituted tobacoo, especially the wet tensile (strength) influence to the tobacco substrate is very big.
The wet tensile (strength) of tobacco substrate is the index of the special control of needs in the tobacco sheets by paper making method production process; Because the too small meeting of the wet tensile (strength) of tobacco substrate causes reconstituted tobacoo the broken end phenomenon in coating process, to occur, thereby have a strong impact on the continuity of production.When especially producing quantitatively lower reconstituted tobacoo, the wet tensile (strength) of tobacco substrate is a key factor of restriction ordinary production.
In early days, people use the concentrated sulfuric acid to make the fiber gel, or add artificial silk mucus such as cellulose acetate, nitrocellulose, hydroxyethylcellulose etc., re-use acid, basic salt is deposited on the fiber it increases the wet tensile (strength) again of page to improve water repelling property.The present increase page best bet of wet tensile (strength) again is to add some thermosetting wet strengthening resins, like Lauxite, daiamid epoxy resin, melamine resin, polymine etc.But because the particularity of tobacco business, make that adjuvant used selection is restricted in the tobacco sheets by paper making method production, must reach natural, nontoxic, have performances such as good retention aid and filtering aid and enhancing simultaneously.Because thermosetting resin all contains a large amount of nitrogen elements, the combustion potential of nitrogen element must produce toxic gas, so thermosetting resin can not be applied in the reconstituted tobacoo.
Hydroxyethylcellulose is a kind of nontoxic wet strength agent; The strong mechanism of its humidification is to be deposited between the fiber through high molecular polymer to constitute cancellated amorphous interweaving with fiber; Limited interfibrous activity; Also limit the performance such as expansion and page dilatation of fiber accordingly, thereby increased the wet strength of paper.Shitosan also is in the reconstituted tobacoo industry, to use wider auxiliary agent at present; It also has the effect of certain increase page wet strength; Its mechanism of action mainly is: shitosan is a linear macromolecule, and relative molecular mass is bigger, has good film forming ability; Have enough bonding strengths also can between fiber, build bridge to fiber, positive center on its strand and hydroxyl, part amino have formed numerous intermolecular hydrogen bondings with the hydroxyl in the nonionic zone of fiber surface.In addition, the basic group in the chitosan molecule can be fully near fiber surface, not only can form ionic bonding with the carboxyl of fiber surface, also can form a small amount of covalent bond with some aldehyde radicals of existing in the fiber, thereby improve the wet tensile (strength) of tobacco substrate.
Use hydroxyethylcellulose also bad to the reinforced effects of page wet strength separately, its reason is that the hydroxyethylcellulose surface is electronegative, is difficult to be deposited in same electronegative fiber surface, and the aluminum sulfate that generally all need add positively charged is done precipitating reagent.Use its reinforced effects of shitosan also not good separately; Its reason is shitosan addition strong DeGrain of humidification when low; When addition is higher,, can have a strong impact on the evenness of manufacturing paper with pulp of reconstituted tobacoo because the strong wadding of shitosan gathers effect; The shitosan expensive taking cost into account also should not be added too much simultaneously.Therefore use hydroxyethylcellulose and shitosan to act synergistically and strengthen the wet strength of tobacco substrate; Because the shitosan electropositive is very strong; Shitosan can be when increasing the reconstituted tobacoo wet strength as the precipitating reagent of hydroxyethylcellulose; Improve the retention of hydroxyethylcellulose greatly, thereby effectively improve the wet strength of tobacco substrate.
Summary of the invention
The invention provides a kind of method that improves the reconstituted tobacoo wet tensile (strength); Hydroxyethylcellulose and shitosan are applied to the production of reconstituted tobacoo; Utilize synergy hydroxyethylcellulose and shitosan to be deposited between the fiber and constitute cancellated amorphous interweaving with fiber; Limit interfibrous activity, thereby increase the wet tensile (strength) of tobacco substrate.
Technical scheme of the present invention may further comprise the steps: (1) takes by weighing mean molecule quantity is 150000-200000, and substitution value is 0.8-1.6 hydroxyethylcellulose, and adding the clear water stirring and dissolving, to be mixed with mass concentration be 1% solution;
(2) taking by weighing mean molecule quantity is 300000-500000, and deacetylation is 85%-95% shitosan, and using the mass concentration prepare in advance is that 1% acetum adds clear water after with its dissolving to be mixed with mass concentration be 1% chitosan solution;
(3) in reconstituted tobacoo, adding the mass concentration prepare is 1% hydroxy ethyl fiber cellulose solution, the addition of hydroxyethylcellulose be when manufacturing paper with pulp reconstituted tobacoo the tobacco material oven-dry weight 0.2%-0.6%;
(4) in reconstituted tobacoo, adding the mass concentration prepare is 1% chitosan solution, the addition of shitosan be when manufacturing paper with pulp reconstituted tobacoo the tobacco material oven-dry weight 0.05%-0.2%.
The present invention has effectively promoted the wet tensile (strength) of reconstituted tobacoo, has effectively guaranteed the continuity of producing, the production continuity when especially having guaranteed to manufacture paper with pulp low quantitative reconstituted tobacoo.
The specific embodiment:
Below in conjunction with embodiment technical scheme of the present invention is further described:
Embodiment 1:
(1) preparation of hydroxy ethyl fiber cellulose solution: accurately take by weighing the 0.628g mean molecule quantity and be 200000, substitution value is 1.4 hydroxyethylcellulose, adds the 400ml clear water, is stirred to hydroxyethylcellulose and all dissolves, it is subsequent use to be settled to 500ml then.
(2) preparation of chitosan solution: accurately take by weighing the 0.628g mean molecule quantity and be 400000, deacetylation is 86.5% shitosan, add 400ml concentration and be 1% acetum dissolving, it is subsequent use to be settled to 500ml then.
(3) radius of manufacturing paper with pulp is that 10cm quantitatively is the reconstituted tobacoo handsheet of 40g/m2, when raw material is discongested, adds the hydroxy ethyl fiber cellulose solution that 2ml has prepared, and when copying sheet, adds the chitosan solution that 0.5ml has configured.Behind shaping and drying, the blank that the wet tensile index of mensuration reconstituted tobacoo does not add any chemical assistant has improved 9.4%.
Embodiment 2:
(1) preparation of hydroxy ethyl fiber cellulose solution: accurately take by weighing the 0.628g mean molecule quantity and be 200000, substitution value is 1.4 hydroxyethylcellulose, adds the 400ml clear water, is stirred to hydroxyethylcellulose and all dissolves, it is subsequent use to be settled to 500ml then.
(2) preparation of chitosan solution: accurately take by weighing the 0.628g mean molecule quantity and be 400000, deacetylation is 86.5% shitosan, add 400ml concentration and be 1% acetum dissolving, it is subsequent use to be settled to 500ml then.
(3) radius of manufacturing paper with pulp is that 10cm quantitatively is the reconstituted tobacoo handsheet of 40g/m2, when raw material is discongested, adds the hydroxy ethyl fiber cellulose solution that 4ml has prepared, and when copying sheet, adds the chitosan solution that 1ml has configured.Behind shaping and drying, the blank that the wet anti-index degree of mensuration reconstituted tobacoo does not add any chemical assistant has improved 17.8%.
Embodiment 3:
(1) preparation of hydroxy ethyl fiber cellulose solution: accurately take by weighing the 0.628g mean molecule quantity and be 200000, substitution value is 1.4 hydroxyethylcellulose, adds the 400ml clear water, is stirred to hydroxyethylcellulose and all dissolves, it is subsequent use to be settled to 500ml then.
(2) preparation of chitosan solution: accurately take by weighing the 0.628g mean molecule quantity and be 400000, deacetylation is 86.5% shitosan, add 400ml concentration and be 1% acetum dissolving, it is subsequent use to be settled to 500ml then.
(3) radius of manufacturing paper with pulp is that 10cm quantitatively is the reconstituted tobacoo handsheet of 40g/m2, when raw material is discongested, adds the hydroxy ethyl fiber cellulose solution that 6ml has prepared, and when copying sheet, adds the chitosan solution that 2ml has configured.Behind shaping and drying, the blank that the wet tensile index of mensuration reconstituted tobacoo does not add any chemical assistant has improved 28.5%.
The comparison of the wet tensile (strength) of the reconstituted tobacoo that the reconstituted tobacoo that table 1 is produced for the present invention is manufactured paper with pulp when adding a kind of auxiliary agent separately or not adding auxiliary agent.
Wherein blank refers to not add any chemical assistant; Only add shitosan when 0.05% shitosan refers to manufacture paper with pulp reconstituted tobacoo separately, and addition is 0.05% of the raw material oven-dry weight of manufacturing paper with pulp; The shitosan of adding 0.05% behind the hydroxyethylcellulose of 0.2% hydroxyethylcellulose+elder generation's adding 0.02% when 0.05% shitosan refers to manufacture paper with pulp reconstituted tobacoo, the rest may be inferred for other.
The reconstituted tobacoo wet tensile (strength) contrasted after table 1 added the different chemical auxiliary agent
Claims (1)
1. method that improves the tobacco sheets by paper making method wet tensile (strength) may further comprise the steps:
(1) taking by weighing mean molecule quantity is 150000-200000, and substitution value is 0.8-1.6 hydroxyethylcellulose, and adding the clear water stirring and dissolving, to be mixed with mass concentration be 1% solution;
(2) taking by weighing mean molecule quantity is 300000-500000, and deacetylation is 85%-95% shitosan, and using the mass concentration prepare in advance is that 1% acetum adds clear water after with its dissolving to be mixed with mass concentration be 1% chitosan solution;
(3) in reconstituted tobacoo, adding the mass concentration prepare is 1% hydroxy ethyl fiber cellulose solution, the addition of hydroxyethylcellulose be when manufacturing paper with pulp reconstituted tobacoo the tobacco material oven-dry weight 0.2%-0.6%;
(4) in reconstituted tobacoo, adding the mass concentration prepare is 1% chitosan solution, the addition of shitosan be when manufacturing paper with pulp reconstituted tobacoo the tobacco material oven-dry weight 0.05%-0.2%.
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CN201210294354.2A CN102823934B (en) | 2012-08-17 | 2012-08-17 | Method for improving wet tensile strength of tobacco sheet of paper-making process |
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CN201210294354.2A CN102823934B (en) | 2012-08-17 | 2012-08-17 | Method for improving wet tensile strength of tobacco sheet of paper-making process |
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CN102823934B CN102823934B (en) | 2014-11-05 |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103315378A (en) * | 2013-06-28 | 2013-09-25 | 湖北中烟工业有限责任公司 | Method for improving tensile strength and sensory quality of paper-making reconstructed tobaccos |
CN104877594A (en) * | 2015-04-01 | 2015-09-02 | 湖南中烟工业有限责任公司 | Adhesion agent for reconstituted tobacco leafs through slurry process |
CN109875096A (en) * | 2017-12-06 | 2019-06-14 | 湖北中烟工业有限责任公司 | A kind of reconstituted tobacoo charging technology of new tobacco products |
CN109890224A (en) * | 2016-10-31 | 2019-06-14 | Jt国际公司 | Smoking product with liquid-filling capsule |
CN110760092A (en) * | 2019-09-27 | 2020-02-07 | 中国科学院青岛生物能源与过程研究所 | Water-driven shape memory high-strength moisture-sensitive cellulose membrane and preparation method thereof |
CN113545514A (en) * | 2020-04-23 | 2021-10-26 | 云南中烟工业有限责任公司 | Heating cigarette with self-bonding function |
WO2023054688A1 (en) * | 2021-10-01 | 2023-04-06 | 日本たばこ産業株式会社 | Tobacco sheet for non-combustion heating-type flavor inhaler, non-combustion heating-type flavor inhaler, and non-combustion heating-type flavor inhalation system |
CN116355553A (en) * | 2023-02-22 | 2023-06-30 | 武汉理工大学 | Tobacco sheet adhesive, preparation method thereof and application thereof in preparation of tobacco sheets |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US4341228A (en) * | 1981-01-07 | 1982-07-27 | Philip Morris Incorporated | Method for employing tobacco dust in a paper-making type preparation of reconstituted tobacco and the smoking material produced thereby |
CN102240065A (en) * | 2010-05-12 | 2011-11-16 | 湖北中烟工业有限责任公司 | Process for improving wet strength and flexibility of base slices made by slices in paper making method |
-
2012
- 2012-08-17 CN CN201210294354.2A patent/CN102823934B/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US4341228A (en) * | 1981-01-07 | 1982-07-27 | Philip Morris Incorporated | Method for employing tobacco dust in a paper-making type preparation of reconstituted tobacco and the smoking material produced thereby |
CN102240065A (en) * | 2010-05-12 | 2011-11-16 | 湖北中烟工业有限责任公司 | Process for improving wet strength and flexibility of base slices made by slices in paper making method |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103315378A (en) * | 2013-06-28 | 2013-09-25 | 湖北中烟工业有限责任公司 | Method for improving tensile strength and sensory quality of paper-making reconstructed tobaccos |
CN103315378B (en) * | 2013-06-28 | 2015-06-17 | 湖北中烟工业有限责任公司 | Method for improving tensile strength and sensory quality of paper-making reconstructed tobaccos |
CN104877594A (en) * | 2015-04-01 | 2015-09-02 | 湖南中烟工业有限责任公司 | Adhesion agent for reconstituted tobacco leafs through slurry process |
CN104877594B (en) * | 2015-04-01 | 2018-03-02 | 湖南中烟工业有限责任公司 | A kind of thick slurry method reconstituted tobacco adhesive |
CN109890224A (en) * | 2016-10-31 | 2019-06-14 | Jt国际公司 | Smoking product with liquid-filling capsule |
CN109875096A (en) * | 2017-12-06 | 2019-06-14 | 湖北中烟工业有限责任公司 | A kind of reconstituted tobacoo charging technology of new tobacco products |
CN110760092A (en) * | 2019-09-27 | 2020-02-07 | 中国科学院青岛生物能源与过程研究所 | Water-driven shape memory high-strength moisture-sensitive cellulose membrane and preparation method thereof |
CN113545514A (en) * | 2020-04-23 | 2021-10-26 | 云南中烟工业有限责任公司 | Heating cigarette with self-bonding function |
WO2023054688A1 (en) * | 2021-10-01 | 2023-04-06 | 日本たばこ産業株式会社 | Tobacco sheet for non-combustion heating-type flavor inhaler, non-combustion heating-type flavor inhaler, and non-combustion heating-type flavor inhalation system |
CN116355553A (en) * | 2023-02-22 | 2023-06-30 | 武汉理工大学 | Tobacco sheet adhesive, preparation method thereof and application thereof in preparation of tobacco sheets |
CN116355553B (en) * | 2023-02-22 | 2024-05-28 | 武汉理工大学 | Tobacco sheet adhesive, preparation method thereof and application thereof in preparation of tobacco sheets |
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