CN102815023A - Production equipment for coating and gold-stamping amboss of wallpaper - Google Patents
Production equipment for coating and gold-stamping amboss of wallpaper Download PDFInfo
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- CN102815023A CN102815023A CN2012102859364A CN201210285936A CN102815023A CN 102815023 A CN102815023 A CN 102815023A CN 2012102859364 A CN2012102859364 A CN 2012102859364A CN 201210285936 A CN201210285936 A CN 201210285936A CN 102815023 A CN102815023 A CN 102815023A
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Abstract
The invention discloses production equipment for a coating and gold-stamping amboss of wallpaper. The production equipment mainly comprises a material discharging unit, a material discharging traction unit, a coating unit, an oven unit, an amboss gold stamping unit, a cooling unit, a material collecting unit and a control system controlling each structural unit, wherein the wallpaper raw material which needs to be machined sequentially penetrates through the material discharging unit, the material discharging traction unit, the coating unit, the oven unit, the amboss gold stamping unit and the cooling unit, and finally enters the material collecting unit, and the control system comprises control sensors arranged on the structural units and a controller transmitting a control instruction. After the production equipment is adopted, the coating, the gold stamping, the embossing and the separate coiling are combined on one production line, and the conventional method of segmenting can be changed. A PVC (polyvinyl chloride) coating semi-finished product is compounded with a gold film by the waste heat after the coating and the drying.
Description
Technical field
The present invention relates to a kind of printing packaging equipment, in particular a kind of wallpaper is coated with gold stamping embossing production equipment.
Background technology
Wallpaper generally can be at the various decorative patterns of shaping surface, to increase the diversity of aesthetic feeling and product after accomplishing preliminary production.Three kinds of different processes such as product abundantly more is coated with sometimes in order to make, gold stamping or embossing.Coating is exactly the pattern that figure goes up different colors; Embossing is exactly on wallpaper, to produce different decorative pattern and texture through pressing, to improve the class and the effect of product; Gold stamping is exactly to pass through gold in the high temperature thermoprint on pattern or the texture, makes product noble more.These technologies all belong to different operations, are can optionally process according to different demands.These operations are all carried out on different equipment or production line, at present, more existing can accomplish embossing and gold stamping production line simultaneously, but also do not have on a production line, to accomplish simultaneously the equipment of coating, gold stamping and three operations of embossing.
Therefore, prior art awaits to improve and development.
Summary of the invention
The object of the present invention is to provide a kind of wallpaper to be coated with gold stamping embossing production equipment, be intended to solve the problem that to accomplish coating, gold stamping and three operations of embossing in the existing wallpaper production technology simultaneously.
Technical scheme of the present invention is following:
A kind of wallpaper is coated with gold stamping embossing production equipment; Wherein, Mainly comprise blowing unit, blowing traction unit, coater unit, baking oven unit, the gold stamping unit of embossing, cooling unit and rewinding unit; Need the wallpaper raw material of processing to pass blowing unit, blowing traction unit, coater unit, baking oven unit, the gold stamping unit of embossing, cooling unit successively; Get into the rewinding unit at last, also comprise the control system that controls above-mentioned each construction unit, said control system comprises the control sensor that is arranged on each construction unit and the controller of sending controling instruction.
Described wallpaper is coated with gold stamping embossing production equipment, and wherein, said blowing unit is provided with two bins, and one another material loading is prepared in the process of blowing, and through the control blowing unit rotation of control system, realizes automatic change of lap.
Described wallpaper is coated with gold stamping embossing production equipment, and wherein, said blowing traction unit and blowing are unit cascaded; Said blowing traction unit is provided with traction steel rider, back-pressure rubber roll, unreels drawing tension pendulum roller and traction electric machine; Said traction electric machine transmission traction steel rider, said back-pressure rubber roll are arranged on the traction steel rider, the said traction steel rider of pressing; Traction electric machine gets into automatic operating condition, and the back-pressure rubber roll links with traction electric machine; Be provided with at traction steel rider two ends and unreel drawing tension pendulum roller.
Described wallpaper is coated with gold stamping embossing production equipment, and wherein, the force value of back-pressure rubber roll is calculated with formula:
F=2* (80/2) 2 π P/100 or F=1000.5P,
Wherein, F is a back-pressure rubber roll pressure, units; P is the Pressure gauge indicating value, units MPa.
Described wallpaper is coated with gold stamping embossing production equipment; Wherein, The said drawing tension that unreels drawing tension pendulum roller adopts the pendulum roller to detect, and utilizes potentiometer feedback full cut-off ring automatic tension control system to control, and the adjusting of its tension force size is to realize through regulating low friction cylinder air pressure size.
Described wallpaper is coated with gold stamping embossing production equipment; Wherein, Be provided with the safeguard protection bolt behind the big arm of the painting cloth-knife of said coater unit; It is used to adjust the extreme lower position of restriction painting cloth-knife, and the safety clearance of painting cloth-knife and applicator roll is 0.15mm, its method of adjustment: step 1: unclamp fixedly safeguard protection bolt; Step 2, rotation adjustment safeguard protection bolt be not till painting cloth-knife decline can strike applicator roll; Step 3, press painting cloth-knife feed button; Step 4, rotation adjustment safeguard protection bolt are till the safety clearance of reserving occurs; Step 5, the safeguard protection bolt is locked.
Described wallpaper is coated with gold stamping embossing production equipment, and wherein, said coater unit also is provided with gap induction screw rod, and this screw rod is used to adjust safety clearance numerical value, and its adjusting process is: step a: unclamp gap induction screw rod; Step b: adjusting play induction screw rod contracts to the shortest; Step c: press painting cloth-knife feed button; Steps d: induction screw rod in turn adjusting play makes it that inductor axle center is headed into, till the 1-2mm stroke of displacement sensor distance of shaft centers summit; Step e: gap induction screw rod is locked.
Described wallpaper is coated with gold stamping embossing production equipment; Wherein, Said baking oven unit adopts hot-air channel formula agent structure, and has hot air circulation to utilize supplementary structure, on each intake stack and exhaust duct, all has a volume adjusting apparatus to be used to regulate air mass flow; Its mode of heating is the deep fat heating, and heating control system is pneumatic servovalve and temperature control valve.
Described wallpaper is coated with gold stamping embossing production equipment; Wherein, Outlet is furnished with the gold stamping unit of embossing in the baking oven unit; The gold stamping unit of this embossing is provided with independently gold stamping discharging frame and rewinding frame, and gold stamping discharging frame puts down waste heat that bronzing material utilizes baking oven and when accomplishing embossing, carries out gold stampingly, utilizes control sensor detecting location and speed; Carry out Synchronization Control through controller.
Described wallpaper is coated with gold stamping embossing production equipment, and wherein, said cooling unit adopts the combining structure of 4 water cooled rolls, and the mechanical speed of this mechanism is 75-85m/min; Machine works speed 55-65m/min; Unreel diameter 1000-1300mm; Tension force precision 0.4-0.6kg.
Beneficial effect of the present invention: the present invention changes the way that conventional segmented is accomplished through being incorporated into coating, gold stamping, embossing, bundling on the production line.Utilized waste heat after the coating oven dry to make PVC coating semi-finished product and golden film compound.The unreeling machine of production line and two winders all have the control of tension force pendulum roller, and the stability of tension force when having realized producing especially best embodies in the variation of speed and when not slowing down automatic change of lap.Can import the diameter of dandy roll on this machine master touch-screen, realize all spendable function of pressure roller in different versions footpath.
Description of drawings
Fig. 1 is the partial structurtes sketch map that the present invention provides production line.
Fig. 2 is the partial structurtes sketch map that the present invention provides production line.
Fig. 3 is the gold stamping embossing modular construction sketch map that the present invention provides production line.
The specific embodiment
For making the object of the invention, technical scheme and advantage clearer, clear and definite, below develop simultaneously embodiment to further explain of the present invention with reference to accompanying drawing.
Referring to Fig. 1 and Fig. 2, the structure that wallpaper provided by the invention is coated with gold stamping embossing production equipment mainly comprises the gold stamping unit in blowing unit 1, blowing traction unit 2, coater unit 3, baking oven unit 4, embossing 5, cooling unit 6 and rewinding unit 10.Need the wallpaper raw material 11 of processing to pass the gold stamping unit in blowing unit 1, blowing traction unit 2, coater unit 3, baking oven unit 4, embossing 5, cooling unit 6 successively, get into rewinding unit 10 at last.Said equipment also comprises the control system that controls above-mentioned each construction unit, and said control system comprises the control sensor that is arranged on each construction unit and the controller of sending controling instruction.
The Tension Control of blowing provided by the invention unit 1 is to use variable-frequency motor and the acting in conjunction of tension force pendulum roller arrangement to accomplish; Automatically control tension force by PLC, and realize that automatic change of lap, blowing unit are provided with two bins; One in the process of blowing; Another material loading is prepared, and the control system can control 1 rotation of blowing unit when a material will have been put, and accomplishes the function that connects material with change of lap simultaneously.
Said blowing traction unit 2 and 1 cascade of blowing unit; It is provided with traction steel rider 21 and back-pressure rubber roll 22, unreels drawing tension pendulum roller 23 and traction electric machine, said traction electric machine transmission traction steel rider 21; Said back-pressure rubber roll 22 is arranged on the traction steel rider 21, the said traction steel rider 21 of pressing.When electric motor starting, back-pressure rubber roll 22 closes pressure, and " traction hand/automatic " selector switch is dialled to the position of " automatically ", and the back-pressure rubber roll is compacted.If selector switch remains on " automatically " position, traction electric machine gets into automatic operating condition, and back-pressure rubber roll 22 links with traction electric machine.Its force value is calculated with formula:
F=2* (80/2) 2 π P/100 or F=1000.5P
Wherein, F is a back-pressure rubber roll pressure (kg); P is Pressure gauge indicating value (MPa)
The said drawing tension that unreels drawing tension pendulum roller 23 adopts the pendulum roller to detect, and utilizes potentiometer feedback full cut-off ring automatic tension control system to control, and the big I of its tension force is through the low friction of operation accurate voltage regulating valve regulation cylinder air pressure size.
Be provided with the safeguard protection bolt behind the big arm of the painting cloth-knife of said coater unit 3; It is used to adjust the extreme lower position of restriction painting cloth-knife; Malfunctioningly make painting cloth-knife directly clash into applicator roll to cause damaged condition to take place because of manual operation is improper or automatically controlled avoiding; Must strict operation when transferring dispense tip, otherwise can cause dispense tip normally not use, the safety clearance that general restriction point is adjusted into applicator roll is 0.15mm.
Its method of adjustment: step 1: unclamp fixedly safeguard protection bolt; Step 2, rotation adjustment safeguard protection bolt be not till painting cloth-knife decline can strike applicator roll; Step 3, press painting cloth-knife feed button; Step 4, rotation adjustment safeguard protection bolt are till the safety clearance of reserving occurs; Step 5, the safeguard protection bolt is locked.
Said coater unit 3 also is provided with gap induction screw rod, and this screw rod is used for adjusting play numerical value, needs through accurate adjustment, and this screw rod is tentatively adjusted, and painting cloth-knife is under the minimum clearance state, still can not the summit be adjusted in the displacement sensor axle center; If when pushing up to the limit, can displacement sensor be damaged, leave the 1-2mm stroke usually.Its adjusting process is: step a: unclamp gap induction screw rod; Step b: the screw rod adjustment is responded in the gap contracted to the shortest; Step c: press painting cloth-knife feed button; Steps d: induction screw rod in turn adjusting play makes it that inductor axle center is headed into, till the 1-2mm stroke of displacement sensor distance of shaft centers summit; Step e: gap induction screw rod is locked.This screw rod can not become flexible again after the gap adjustment was accomplished.
Said coater unit 3 also need carry out the gap and proofread and correct; Said gap is meant the slit that exists by between COM type bar type painting cloth-knife and the applicator roll; What that the work object plane is coated are the size of this gap determined, also determined the thickness of coating layer, and the gap uniformity from left to right is extremely important.Therefore, it is very important proofreading and correct coating clearance.
Specific practice in the present embodiment is: at first get wide 20mm, 4 of length 30mm off-line papers are placed on both sides, painting cloth-knife gap and middle adjusting lever below gap location respectively; Secondly, painting cloth-knife descended naturally touches paper, begins the adjusting play then; Under natural decline state, two side clearances have inconsistent phenomenon, then need unclamp the standing screw of boom tie and cantilever earlier; Again locking again after unclamping; Reexamine the gap after the completion,, then must constantly repeat above-mentioned action if situation is not improved yet.Till two side clearances can reach unanimity, both sides to be rising, to descend adjustment, and the centre is then by the adjusting lever adjustment, until the degree of tightness of 4 paper can be identical till; Then, locking adjusting lever fixing and locking nut is locked afterwards the uniformity of detector gap again, if the variant correction work that then needs second of repetition; After the gap adjustment was accomplished, the display digit that must proofread and correct on the display of gap conformed to real digital gap, with numerical value correction and paper sheet thickness equivalence at zero point.After the completion, push " rising synchronously " button on the control cabinet with manual control mode, the gap is adjusted into 2mm, the display digit of proofreading and correct the gap display then conforms to the gap.Above-mentioned two kinds of gap corrective actions must detect adjustment repeatedly, till knowing actual gap and display digit conforming to fully.
Said coater unit 3 also need be adjusted the jump gap, and big arm lower end impact block is other to have a small-sized camshaft, and an end of cam is equipped with a bearing, and the other end then relies on a nut, and whole camshaft is fixed on the spiral arm.The part of camshaft protrusion nut is a square axle center, and this square axle center is both for conveniently letting spanner adjustment jump gap use.Its method of adjustment: steps A: press painting cloth-knife feed button; Step B: by the jump button; Step C: unclamp the camshaft hold-down nut; Step D: rotating cam shaft angle degree, till preset jump gap numeral occurred, the camshaft on the spiral arm of left side changeed counterclockwise, the camshaft clockwise direction rotation on the right swing arm; Step e: lock cam axle hold-down nut.Check whether the gap numeral is the jump gap that will adjust, if do not meet then 3-6 time adjustment action repeatedly, till preset jump gap numeral occurs.The jump gap of this machine is set to 0.15mm.
Baking oven of the present invention unit 4 adopts hot-air channel formula agent structure, and has hot air circulation to utilize supplementary structure, on each intake stack and exhaust duct, all has a volume adjusting apparatus to be used to regulate air mass flow.Its mode of heating is the deep fat heating; Heating is controlled to be pneumatic servovalve and temperature control valve thereof.
Referring to Fig. 3,4 outlets are furnished with the gold stamping unit 5 of embossing in the baking oven unit, and the gold stamping unit 5 of this embossing is provided with independently gold stamping discharging frame 7 and rewinding frame 8.Gold stamping discharging frame 7 puts down waste heat that bronzing material utilizes baking oven and when accomplishing embossing, carries out gold stampingly, controls the check and correction of position this moment well, the main control sensor detecting location that utilizes; Utilize controller to carry out Synchronization Control.After the technology of accomplishing gold stamping and embossing, need cool off wallpaper.Cooling unit 6 of the present invention adopts 4 water cooled rolls combining structures, and the mechanical speed of this mechanism is 75-85m/min; Machine works speed 55-65m/min; Unreel diameter 1000-1300mm; Tension force precision 0.4-0.6kg.
Be provided with two in rewinding unit 10 among the present invention, all be provided with tension force pendulum roller 9 on each rewinding unit 10.Rewinding unit 10 also adopts the function of automatic winding and automatic change of lap.Also be provided with paper roll tuningout structure, carry out lateral adjustments through the correction handwheel.Said blowing unit and rewinding unit all are provided with the reversing frame rotation, are used for change of lap, and it is provided with reversing frame forward and backward button.
The present invention changes the way that conventional segmented is accomplished through being incorporated into coating, gold stamping, embossing, bundling on the production line.Utilized waste heat after the coating oven dry to make PVC coating semi-finished product and golden film compound.The unreeling machine of production line and two winders all have the control of tension force pendulum roller, and the stability of tension force when having realized producing especially best embodies in the variation of speed and when not slowing down automatic change of lap.Can import the diameter of dandy roll on this machine master touch-screen, realize all spendable function of pressure roller in different versions footpath.
Should be understood that application of the present invention is not limited to above-mentioned giving an example, concerning those of ordinary skills, can improve or conversion that all these improvement and conversion all should belong to the protection domain of accompanying claims of the present invention according to above-mentioned explanation.
Claims (10)
1. a wallpaper is coated with gold stamping embossing production equipment; It is characterized in that; Mainly comprise blowing unit, blowing traction unit, coater unit, baking oven unit, the gold stamping unit of embossing, cooling unit and rewinding unit; Need the wallpaper raw material of processing to pass blowing unit, blowing traction unit, coater unit, baking oven unit, the gold stamping unit of embossing, cooling unit successively; Get into the rewinding unit at last, also comprise the control system that controls above-mentioned each construction unit, said control system comprises the control sensor that is arranged on each construction unit and the controller of sending controling instruction.
2. wallpaper according to claim 1 is coated with gold stamping embossing production equipment, it is characterized in that, said blowing unit is provided with two bins; One in the process of blowing; Another material loading is prepared, and through the control blowing unit rotation of control system, realizes automatic change of lap.
3. wallpaper according to claim 1 is coated with gold stamping embossing production equipment, it is characterized in that, said blowing traction unit and blowing are unit cascaded; Said blowing traction unit is provided with traction steel rider, back-pressure rubber roll, unreels drawing tension pendulum roller and traction electric machine; Said traction electric machine transmission traction steel rider, said back-pressure rubber roll are arranged on the traction steel rider, the said traction steel rider of pressing; Traction electric machine gets into automatic operating condition, and the back-pressure rubber roll links with traction electric machine; Be provided with at traction steel rider two ends and unreel drawing tension pendulum roller.
4. wallpaper according to claim 3 is coated with gold stamping embossing production equipment, it is characterized in that, the force value of back-pressure rubber roll is calculated with formula:
F=2* (80/2) 2 π P/100 or F=1000.5P,
Wherein, F is a back-pressure rubber roll pressure, units; P is the Pressure gauge indicating value, units MPa.
5. wallpaper according to claim 3 is coated with gold stamping embossing production equipment; It is characterized in that; The said drawing tension that unreels drawing tension pendulum roller adopts the pendulum roller to detect; And utilizing potentiometer feedback full cut-off ring automatic tension control system to control, the adjusting of its tension force size is to realize through regulating low friction cylinder air pressure size.
6. wallpaper according to claim 1 is coated with gold stamping embossing production equipment; It is characterized in that; Be provided with the safeguard protection bolt behind the big arm of the painting cloth-knife of said coater unit; It is used to adjust the extreme lower position of restriction painting cloth-knife, and the safety clearance of painting cloth-knife and applicator roll is 0.15mm, its method of adjustment: step 1: unclamp fixedly safeguard protection bolt; Step 2, rotation adjustment safeguard protection bolt be not till painting cloth-knife decline can strike applicator roll; Step 3, press painting cloth-knife feed button; Step 4, rotation adjustment safeguard protection bolt are till the safety clearance of reserving occurs; Step 5, the safeguard protection bolt is locked.
7. wallpaper according to claim 6 is coated with gold stamping embossing production equipment, it is characterized in that, said coater unit also is provided with gap induction screw rod, and this screw rod is used to adjust safety clearance numerical value, and its adjusting process is: step a: unclamp gap induction screw rod; Step b: adjusting play induction screw rod contracts to the shortest; Step c: press painting cloth-knife feed button; Steps d: induction screw rod in turn adjusting play makes it that inductor axle center is headed into, till the 1-2mm stroke of displacement sensor distance of shaft centers summit; Step e: gap induction screw rod is locked.
8. wallpaper according to claim 1 is coated with gold stamping embossing production equipment; It is characterized in that; Said baking oven unit adopts hot-air channel formula agent structure, and has hot air circulation to utilize supplementary structure, on each intake stack and exhaust duct, all has a volume adjusting apparatus to be used to regulate air mass flow; Its mode of heating is the deep fat heating, and heating control system is pneumatic servovalve and temperature control valve.
9. wallpaper according to claim 1 is coated with gold stamping embossing production equipment; It is characterized in that; Outlet is furnished with the gold stamping unit of embossing in the baking oven unit; The gold stamping unit of this embossing is provided with independently gold stamping discharging frame and rewinding frame, and gold stamping discharging frame puts down waste heat that bronzing material utilizes baking oven and when accomplishing embossing, carries out gold stampingly, utilizes control sensor detecting location and speed; Carry out Synchronization Control through controller.
10. wallpaper according to claim 1 is coated with gold stamping embossing production equipment, it is characterized in that, said cooling unit adopts the combining structure of 4 water cooled rolls, and the mechanical speed of this mechanism is 75-85m/min; Machine works speed 55-65m/min; Unreel diameter 1000-1300mm; Tension force precision 0.4-0.6kg.
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