CN102814690A - Main transmission system of large turbine disk mortise broaching machine - Google Patents

Main transmission system of large turbine disk mortise broaching machine Download PDF

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Publication number
CN102814690A
CN102814690A CN2012103339348A CN201210333934A CN102814690A CN 102814690 A CN102814690 A CN 102814690A CN 2012103339348 A CN2012103339348 A CN 2012103339348A CN 201210333934 A CN201210333934 A CN 201210333934A CN 102814690 A CN102814690 A CN 102814690A
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China
Prior art keywords
turbine disk
main transmission
helical gear
broaching machine
face key
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Pending
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CN2012103339348A
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Chinese (zh)
Inventor
唐进元
周恒�
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Individual
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Individual
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Priority to CN2012103339348A priority Critical patent/CN102814690A/en
Publication of CN102814690A publication Critical patent/CN102814690A/en
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Abstract

The main transmission system of a large turbine disk mortise broaching machine. Motive power passes a coupler 1 to be input through a main transmission shaft 2. A left cylindrical helical gear 4 and a right cylindrical helical gear 5 are positioned axially through a sleeve 3, a shaft sleeve 6 and an end cover 7. Due to the fact that the gear is meshed with a rack, rotary motion is converted into linear motion. The left cylindrical helical gear 4 and the right cylindrical helical gear 5 are respectively meshed with a left helical gear 8 and a right helical gear 9. The left helical gear 8 and the right helical gear 9 are positioned on a main sliding plate 12 accurately through pressing blocks 10 and fixed on the main sliding plate 12 through an end face key 15 and an end face key 16 so as to transmit load. The gap between the gear and the rack is adjusted through an inclined plane between the end face key 15 and the end face key 16. The main sliding plate 12 is installed on a linear guide rail 11 to perform reciprocal rectilinear motion. A knife rest 14 is installed on the main sliding plate 12. A knife box 13 is installed on the knife rest 14. The main transmission system of the large turbine disk mortise broaching machine is simple in structure and easy to install, scale side clearance can be adjusted through the end face keys and a pressing plate so as to reduce error, the two helical gears are installed reversely to offset axial force so as to transmit large distortion.

Description

A kind of large-scale turbine disk tongue-and-groove broaching machine main transmission
Technical field
The invention belongs to this field of large-scale turbine disk tongue-and-groove machining tool in the broaching lathe.
Background technology
Aero-engine is the complicated thermal machine of under the high speed conditions of HTHP, working reliably and with long-term; It is that resistance when overcoming aircraft flight provides motive force; And the turbine disk is one of the most key part of engine; Its for a long time at a high speed, the environment work down of high temperature, therefore generally on material select to have high strength, can resistant to elevated temperatures material, structural design is complicacy also.Between the aircraft engine turbine disk and blade, promptly couple together with tongue-and-groove.In the processing of the turbine disk, the difficulty of processing of tongue-and-groove is maximum, also is the place of key problem in technology.
Main transmission is one of main task of turbine disk tongue-and-groove broaching machine research; Chinese scholars has been done a lot of researchs to it in recent years; But engine works' processing tongue-and-groove mostly is on the horizontal hydraulic transmission broaching machine of the fifties production, to carry out at home at present, lathe poor rigidity, broaching tool guiding weak point.The low requirement that can't satisfy increasingly high precision of tongue-and-groove and surface roughness of broaching speed.Broaching main motion power demand is big, cutting force is big, adopts the general kind of drive, and the complex structure cost is high.
General Machine Tool Main Drive adopts ball screw assembly, mostly, be difficult to satisfy the characteristics of the big impulse stroke of broaching machine main transmission, and cost is higher.The restriction of main transmission power, broaching speed, stroke has seriously restricted surface smoothness, the surface quality of the final finished surface of tongue-and-groove.Affect cutter life and production efficiency.A kind of main transmission that is suitable for large-scale turbine disk tongue-and-groove machining tool is badly in need of developing.
The large-scale turbine disk tongue-and-groove broaching main transmission system of machine tool of this patent design; With broaching tool and tool rest horizontal positioned; Belong to lateral recumbent posture broaching lathe, make broaching tool and tool rest do horizontal linear reciprocating motion at the following needs of the support of horizontal guide rail, main motor is arranged in the rigidity that side has strengthened lathe.Make the control of main transmission become simply, be easy to reach desired machining accuracy.
Summary of the invention
The technical problem that this patent solves is: to existing broaching Machine Tool Main Drive underpower; Can only the low speed broaching etc. defective; Invented a kind of high speed broaching main transmission; Frequency control through servomotor can realize that low speed arrives broaching campaign at a high speed, and big cutting force can be provided, and makes broaching tool and tool rest under the driving of rack-and-pinion, make linear reciprocating motion broaching workpiece through servomotor.
The large-scale turbine disk tongue-and-groove broaching machine main transmission of this patent invention is characterized in that: power is imported through final drive shaft 2 through shaft coupling 1. Sleeve 3 and 7 pairs of axle sleeve 6, end caps, left cylindric spiral gear 4 carries out axial location with right cylindric spiral gear 5.Through the rack-and-pinion engagement, will rotatablely move is converted into rectilinear motion.A left side cylindric spiral gear 4, right cylindric spiral gear 5 respectively with left helical rack 8,9 engagements of right helical rack.Left side helical rack 8 is accurately located on main cargo chute 12 through briquetting 10 with right helical rack 9, is fixed on transmitted load on the main cargo chute 12 through straight end-face key 15 and straight end-face key 16 then.Pass through the gap of inclined-plane adjustment rack-and-pinion between straight end-face key 16 and the straight end-face key 17.Main cargo chute 12 is installed in and carries out linear reciprocating motion on the line slideway 11, and tool rest 14 is installed on the main cargo chute 14, and cutter box 13 is installed on the tool rest 14.
Said line slideway 11 is fixed on the bed piece 17.
Said power is provided by servomotor 18, and servomotor 18 is installed on the lathe bed 17.
Said final drive shaft 2 links to each other with decelerator 20 through shaft coupling 21, and decelerator 20 equally is installed on the bed piece 17 with servomotor, links to each other through shaft coupling 19 between the two.
Said left helical rack 8 and right helical rack 9, through wedge 22 wedgings on main cargo chute 12.

Claims (5)

1. one kind large-scale turbine disk tongue-and-groove broaching machine main transmission is characterized in that: it is characterized in that: power through shaft coupling 1 through final drive shaft 2 inputs, sleeve 3 and 7 pairs of axle sleeve 6, end caps; Left side cylindric spiral gear 4 carries out axial location with right cylindric spiral gear 5; Through rack-and-pinion engagement, will rotatablely move is converted into rectilinear motion, left cylindric spiral gear 4, right cylindric spiral gear 5 respectively with left helical rack 8,9 engagements of right helical rack; Left side helical rack 8 is accurately located on main cargo chute 12 through briquetting 10 with right helical rack 9; Be fixed on transmitted load on the main cargo chute 12 through straight end-face key 15 and straight end-face key 16 then, through the gap of inclined-plane adjustment rack-and-pinion, main cargo chute 12 is installed in and carries out linear reciprocating motion on the line slideway 11 between straight end-face key 16 and the straight end-face key 17; Tool rest 14 is installed on the main cargo chute 14, and cutter box 13 is installed on the tool rest 14.
2. large-scale turbine disk tongue-and-groove broaching machine main transmission according to claim 1, it is characterized in that: line slideway 11 is fixed on the bed piece 17.
3. large-scale turbine disk tongue-and-groove broaching machine main transmission according to claim 1, it is characterized in that: power is provided by servomotor 18, and servomotor 18 is installed on the lathe bed 17.
4. large-scale turbine disk tongue-and-groove broaching machine main transmission according to claim 1; It is characterized in that: final drive shaft 2 links to each other with decelerator 20 through shaft coupling 21; Decelerator 20 equally is installed on the bed piece 17 with servomotor, links to each other through shaft coupling 19 between the two.
5. large-scale turbine disk tongue-and-groove broaching machine main transmission according to claim 1 is characterized in that: left helical rack 8 and right helical rack 9, through wedge 22 wedgings on main cargo chute 12.
CN2012103339348A 2012-09-11 2012-09-11 Main transmission system of large turbine disk mortise broaching machine Pending CN102814690A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012103339348A CN102814690A (en) 2012-09-11 2012-09-11 Main transmission system of large turbine disk mortise broaching machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012103339348A CN102814690A (en) 2012-09-11 2012-09-11 Main transmission system of large turbine disk mortise broaching machine

Publications (1)

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CN102814690A true CN102814690A (en) 2012-12-12

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CN2012103339348A Pending CN102814690A (en) 2012-09-11 2012-09-11 Main transmission system of large turbine disk mortise broaching machine

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CN (1) CN102814690A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105564111A (en) * 2016-02-26 2016-05-11 深圳市协鼎兴自动化设备有限公司 Novel faceting machine
CN107981459A (en) * 2017-11-22 2018-05-04 慈溪市长河镇乡下佬帽厂 A kind of cap presser of auto feed de- material
RU2780861C1 (en) * 2021-05-24 2022-10-04 Федеральное государственное автономное образовательное учреждение высшего образования "Уральский федеральный университет имени первого Президента России Б.Н. Ельцина" Rack-tooth drive for supplying the working body of a heavy large-sized metal-cutting machine

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001171821A (en) * 1999-10-06 2001-06-26 Infuomu:Kk Linearly reciprocating transfer device
CN202053104U (en) * 2011-03-30 2011-11-30 无锡华联精工机械有限公司 Laser cutting machine moving body high-speed drive component
CN202317814U (en) * 2011-11-02 2012-07-11 梅塞尔切割焊接(中国)有限公司 Longitudinal driving device for ultra-large-span cutting machine
CN102554363A (en) * 2012-01-17 2012-07-11 山东立辉拉床制造有限公司 Heavy gear transmission vertical broaching machine tool
CN102601664A (en) * 2012-03-21 2012-07-25 武义机床制造有限公司 X-direction transmission mechanism of numerical control floor type boring and milling machine
CN202344319U (en) * 2011-12-06 2012-07-25 齐重数控装备股份有限公司 Novel horizontal feeding device for heavy-load high-speed cutter frame

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001171821A (en) * 1999-10-06 2001-06-26 Infuomu:Kk Linearly reciprocating transfer device
CN202053104U (en) * 2011-03-30 2011-11-30 无锡华联精工机械有限公司 Laser cutting machine moving body high-speed drive component
CN202317814U (en) * 2011-11-02 2012-07-11 梅塞尔切割焊接(中国)有限公司 Longitudinal driving device for ultra-large-span cutting machine
CN202344319U (en) * 2011-12-06 2012-07-25 齐重数控装备股份有限公司 Novel horizontal feeding device for heavy-load high-speed cutter frame
CN102554363A (en) * 2012-01-17 2012-07-11 山东立辉拉床制造有限公司 Heavy gear transmission vertical broaching machine tool
CN102601664A (en) * 2012-03-21 2012-07-25 武义机床制造有限公司 X-direction transmission mechanism of numerical control floor type boring and milling machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105564111A (en) * 2016-02-26 2016-05-11 深圳市协鼎兴自动化设备有限公司 Novel faceting machine
CN105564111B (en) * 2016-02-26 2018-04-13 深圳市协鼎兴自动化设备有限公司 One kind batch flower machine
CN107981459A (en) * 2017-11-22 2018-05-04 慈溪市长河镇乡下佬帽厂 A kind of cap presser of auto feed de- material
RU2780861C1 (en) * 2021-05-24 2022-10-04 Федеральное государственное автономное образовательное учреждение высшего образования "Уральский федеральный университет имени первого Президента России Б.Н. Ельцина" Rack-tooth drive for supplying the working body of a heavy large-sized metal-cutting machine

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Application publication date: 20121212