CN102814336B - The transmission device of topcross 45 ° of Continuous mill train - Google Patents
The transmission device of topcross 45 ° of Continuous mill train Download PDFInfo
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- CN102814336B CN102814336B CN201210319148.2A CN201210319148A CN102814336B CN 102814336 B CN102814336 B CN 102814336B CN 201210319148 A CN201210319148 A CN 201210319148A CN 102814336 B CN102814336 B CN 102814336B
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Abstract
The invention provides the transmission device of a kind of topcross 45 ° of Continuous mill train, comprise: the commutation speed change distributor with two output shafts, the rotation centerline of two output shaft is all vertical with the rotation centerline of its power shaft to be arranged, and the rolling centerline of the rotation centerline of its power shaft and topcross 45 ° of Continuous mill train is vertical, two output shaft connects with the power shaft of the driven wheel of differential case of a pair adjacent rack in topcross 45 ° of Continuous mill train respectively; Can be arranged at the drive motors of the side of the rolling centerline of topcross 45 ° of Continuous mill train, the rotation centerline of its output shaft is arranged perpendicular to the rolling centerline of topcross 45 ° of Continuous mill train, and its output shaft connects with the power shaft of commutation speed change distributor.In the transmission device of topcross of the present invention 45 ° of Continuous mill train, drive motors is arranged at the side of rolling centerline, good work environment, convenient for maintaining.
Description
Technical Field
The invention relates to a transmission device of a top-crossing 45-degree continuous rolling unit, which is suitable for a finishing rolling unit and a pre-finishing rolling unit of bars and wires and belongs to the field of steel rolling machinery.
Background
The metal wire rod needs to be rolled after the blank is cast, and usually needs to be rolled by a plurality of groups of rolling mills, and the cross section of the wire rod is also reduced continuously. In recent years, a top-crossed 45 ° continuous rolling mill group has been widely adopted as a finishing mill group and a pre-finishing mill group in a high-speed wire rod continuous rolling mill group. As shown in fig. 1 and 2, a high-speed wire top-crossing 45 ° continuous rolling mill group as a finishing mill group generally includes a base and 10 stands fixed on the base, and rolls of the 10 stands are alternately arranged at a top crossing of 45 ° with a horizontal rolling center line. As shown in fig. 1, the transmission device used in such a continuous rolling mill train generally includes a driving motor 100 and a twin-output-shaft speed-increasing box 200, wherein an output shaft of the driving motor 100 is coupled to an input shaft of the twin-output-shaft speed-increasing box 200, two output shafts of the twin-output-shaft speed-increasing box 200 have different rotation speeds, one of the output shafts transmits a singular number frame group of a 1# frame, a 3# frame, a 5# frame, a 7# frame and a 9# frame, and the other output shaft transmits an even number frame group of a 2# frame, a 4# frame, a 6# frame, a 8# frame and a 10# frame, thereby forming a compact finishing mill train. However, through production practice, such a top-crossed 45 ° continuous rolling train compactly arranged by 10 stands has the following disadvantages:
firstly, the driving motor and the double-output-shaft speed increasing box are arranged below the water cooling box at the outlet side of the rolling production line, so that the environment is severe, and the maintenance is inconvenient;
secondly, the driving motor is high in power and large in size and needs to be arranged below the water cooling box, the input shaft and the output shaft of the double-output-shaft speed increasing box cannot be designed on the same horizontal plane, and the central line of the input shaft (the speed increasing large gear) is lower than the output shaft by a certain distance, so that the size of a transmission gear of the double-output-shaft speed increasing box and the size and the weight of a box body of the double-output-shaft speed increasing box are increased;
thirdly, the space between the frames in the 10-frame centralized transmission continuous rolling mill set is small, the problem that the internal structure is deteriorated due to the overlarge temperature rise of the rolled piece cannot be solved, and the rotating speed of each group of rollers cannot be adjusted respectively due to the fact that the 10 frames are in centralized transmission through the same driving motor. With the development of production technology and electric control technology, a compact combined continuous rolling mill group with two stands or four stands as a group for independent transmission is required.
Disclosure of Invention
In order to solve the problems that the transmission device of the rod and wire continuous rolling unit in the prior art is installed below a water cooling tank at the outlet side of a rolling production line, so that the maintenance is inconvenient and the like, the invention provides the transmission device of the top-crossed 45-degree continuous rolling unit, a driving motor can be arranged on one side of a rolling central line, the working environment is good, and the maintenance is convenient.
The technical scheme provided by the invention is as follows:
a transmission device of a top crossing 45-degree continuous rolling unit comprises at least two frames, rollers of adjacent frames are arranged at an angle of 90 degrees, and each frame comprises a driven bevel gear box for driving the rollers to move; the top crossing 45-degree continuous rolling unit transmission device is used for providing power for a rack of the top crossing 45-degree continuous rolling unit, and comprises:
the reversing variable-speed distribution device is provided with two output shafts, the rotating center lines of the two output shafts of the reversing variable-speed distribution device are perpendicular to the rotating center line of the input shaft of the reversing variable-speed distribution device, the rotating center line of the input shaft of the reversing variable-speed distribution device is perpendicular to the rolling center line of a top-crossed 45-degree continuous rolling unit, and the two output shafts of the reversing variable-speed distribution device are respectively connected with the input shafts of driven bevel gear boxes of a pair of adjacent racks in the top-crossed 45-degree continuous rolling unit; and the number of the first and second groups,
the driving motor can be arranged on one side of a rolling central line of the top-crossing 45-degree continuous rolling unit, the rotating central line of an output shaft of the driving motor is perpendicular to the rolling central line of the top-crossing 45-degree continuous rolling unit, and the output shaft of the driving motor is connected with an input shaft of the reversing variable-speed distribution device;
the output shaft of the driving motor drives the input shaft of the reversing variable-speed distribution device; and an output shaft of the reversing variable-speed distribution device drives a rack of a top crossing 45-degree continuous rolling unit.
Further, the reversing speed change distribution device comprises a bevel gear distribution box with two output shafts;
the input shaft of the bevel gear distribution box is vertical to the rolling central line of the top-crossed 45-degree rolling mill set, and is connected with the output shaft of the driving motor;
two output shafts of the bevel gear distribution box are perpendicular to an input shaft of the bevel gear distribution box, and the two output shafts of the bevel gear distribution box are respectively connected with input shafts of driven bevel gear boxes of a pair of adjacent frames in a continuous rolling unit with the top crossed by 45 degrees.
Further, the reverse variable-speed distribution device includes:
the input shaft and the output shaft of the speed increasing box are both vertical to the rolling central line of the top-crossed 45-degree rolling mill set, and the input shaft of the speed increasing box is connected with the output shaft of the driving motor;
and the number of the first and second groups,
the bevel gear distribution box is provided with two output shafts and used for changing the motion direction, the input shaft of the bevel gear distribution box is vertical to the rolling central line of the top-crossed 45-degree rolling mill set, and the input shaft of the bevel gear distribution box is connected with the output shaft of the speed increasing box; two output shafts of the bevel gear distribution box are perpendicular to an input shaft of the bevel gear distribution box, and the two output shafts of the bevel gear distribution box are respectively connected with input shafts of driven bevel gear boxes of a pair of adjacent frames in a continuous rolling unit with the top crossed by 45 degrees.
Further, the bevel gear distribution box includes:
a main bevel gear box body; and the number of the first and second groups,
the first main bevel gear pair is composed of a pair of bevel gears with vertical axes and used for changing the motion direction, and is arranged in the main bevel gear box body;
a second main bevel gear pair which is composed of another pair of bevel gears vertical to the axial line and used for changing the motion direction is arranged in the main bevel gear box body;
wherein,
the input shaft of the first main bevel gear pair is the input shaft of the bevel gear distribution box;
the input shaft of the second main bevel gear pair is coaxially coupled with the input shaft of the first main bevel gear pair;
and the output shaft of the first main bevel gear pair and the output shaft of the second main bevel gear pair are respectively connected with the input shafts of the driven bevel gear boxes of a pair of adjacent frames in the continuous rolling unit with the top crossing angle of 45 degrees.
Further, the gear ratio of the first main bevel gear pair is the same as the gear ratio of the second main bevel gear pair;
or,
the ratio of the speed ratio of the first main bevel gear to the speed ratio of the second main bevel gear pair is equal to the elongation of a pair of adjacent frames coupled to the output shaft of the first main bevel gear and the output shaft of the second main bevel gear, respectively.
Further, the speed increasing box includes:
a speed increasing box body;
the cylindrical gear pair is used for regulating the speed and is arranged in the speed increasing box body;
wherein,
the input shaft of the cylindrical gear pair is connected with the output shaft of the driving motor;
and an output shaft of the cylindrical gear pair is connected with an input shaft of the main bevel gear distribution box.
Further, the transmission device of the top-crossing 45-degree continuous rolling unit is arranged on the inlet side and/or the outlet side of the top-crossing 45-degree continuous rolling unit.
The invention has the following beneficial effects:
the driving motor in the transmission device of the top-crossing 45-degree continuous rolling unit can be arranged on one side of a rolling central line, and respectively transmits a pair of adjacent frames in the top-crossing 45-degree continuous rolling unit through two output shafts of the reversing variable-speed distribution device, so that the working environment is good, and the maintenance is convenient.
Drawings
FIG. 1 is a schematic structural view of a prior art top-crossed 45 ° continuous rolling mill train;
FIG. 2 is a schematic diagram of the position structure of adjacent stands in a prior art top cross 45 ° continuous rolling mill train;
FIG. 3 is a schematic structural view of a first embodiment of a transmission device of a top cross 45-degree continuous rolling unit according to the invention;
FIG. 4 is a schematic structural view of a second embodiment of the transmission of the top cross 45 ° continuous rolling mill train of the present invention;
FIG. 5 is a schematic structural view of a fourth embodiment of the transmission of the top cross 45 ° continuous rolling mill train of the present invention;
fig. 6 is a schematic structural diagram of a transmission device of a top-cross 45-degree continuous rolling unit according to a third embodiment of the invention.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1 and 2, a top-crossing 45 ° continuous rolling mill set in the prior art includes 10 stands-1 #, 2#, 3#, 4#, 5#, 6#, 7#, 8#, 9# and 10# arranged at a top crossing 45 °, wherein the rolls of the 10 stands are alternately arranged at a top crossing 45 ° with a horizontal rolling center line a to form two rows of stands, one row is a odd stand-1 stand, a 3 stand, a 5 stand, a 7 stand and a 9 stand, and the other row is an even stand-2 stand, a 4 stand, a 6 stand, an 8 stand and a 10 stand. As shown in fig. 1, a transmission device adopted by a top-crossing 45 ° continuous rolling mill train in the prior art generally comprises a driving motor 100 and a dual-output-shaft speed-increasing box 200, wherein a rotation center line of an output shaft of the driving motor 100 coincides with or is parallel to a rolling center line of the top-crossing 45 ° continuous rolling mill train, an input shaft of the dual-output-shaft speed-increasing box 200 is parallel to a rotation center line of an output shaft, an output shaft of the driving motor 100 is coupled with an input shaft of the dual-output-shaft speed-increasing box 200, two output shafts of the dual-output-shaft speed-increasing box 200 have different rotation speeds, one of the output shafts drives a singular frame set, and the other output shaft drives an even frame set, thereby forming a compact finishing mill train. However, in the top-crossing 45-degree continuous rolling unit, the driving motor 100 and the double-output-shaft speed increasing box 200 are arranged below the water cooling box at the outlet side of the rolling production line, so that the environment is severe, and the overhaul and the maintenance are inconvenient.
In order to solve the above problems, the present invention provides a transmission device of a top-crossed 45 ° continuous rolling mill train, which is improved, and the driving motor 100 is disposed at one side of the rolling center line a, and does not need to be installed below a water cooling tank at the outlet side of the continuous rolling mill train, so that the working environment is good, and the maintenance is convenient.
Before explaining the transmission device of the top-crossing 45 ° continuous rolling mill train of the present invention, the arrangement of the stands and the structural principle thereof in the top-crossing 45 ° continuous rolling mill train in the prior art will be explained below.
As shown in fig. 1 and 2, the top-crossed 45 ° continuous rolling mill train includes a base 300, at least two stands 400 are sequentially disposed on the base 300, each stand 400 has a driven bevel gear box 401 having a bevel gear pair and a roller box 403 fixedly connected to the driven bevel gear box 401 for mounting a roller 402, and the bevel gear pair of the driven bevel gear box 401 is generally formed by a pair of bevel gears having axes perpendicular to each other such that rotation center lines of an input shaft and an output shaft of the driven bevel gear box 401 are perpendicular to each other, wherein the rotation center line of the input shaft of the driven bevel gear box 401 is parallel to a rolling center line a, the rotation center line of the output shaft of the driven bevel gear box 401 is perpendicular to the rolling center line a, and the roller 402 is mounted on the output shaft of the driven bevel gear box 401. The racks 400 in one row of odd rack group are connected in series in sequence, and the racks 400 in the other row of even rack group are connected in series in sequence. One output shaft of the double-output-shaft speed increasing box 200 is connected with the input shaft of the driven bevel gear box 401 of the frame close to the inlet side of the odd frame group, so that power is transmitted to the roller 402 of the double-output-shaft speed increasing box and the input shaft of the driven bevel gear box 401 of other odd frames connected with the double-output-shaft speed increasing box in series, and the transmission of the roller 402 of the odd frame group is realized; the other output shaft of the double-output shaft speed increasing box 200 is connected with the input shaft of the driven bevel gear box 401 of the frame close to the inlet side of the even-number frame group, so that power is transmitted to the roller 402 of the double-output shaft speed increasing box and the input shaft of the driven bevel gear box 401 of the other even-number frame connected in series with the roller 402 of the even-number frame group, and transmission of the roller 402 of the even-number frame group is achieved. The dual output shaft speed increasing box 200 is used for speed regulation, and the output speeds of the odd number frame set and the even number frame set are configured by the speed ratio of the cylindrical gear pair in the dual output shaft speed increasing box 200.
On the basis of a top-crossed 45 ° continuous rolling mill train in the prior art, a transmission device of the top-crossed 45 ° continuous rolling mill train according to the present invention will be described below, and the transmission device of the top-crossed 45 ° continuous rolling mill train may be used as a transmission device of a finishing mill train for bars or wires and a transmission device of a pre-finishing mill train, that is, the top-crossed 45 ° continuous rolling mill train having the transmission device of the top-crossed 45 ° continuous rolling mill train may be used as a finishing mill train or a pre-finishing mill train for bars or wires.
As shown in fig. 2 to 6, the transmission device of a top cross 45 ° continuous rolling mill train of the present invention for powering a frame in the top cross 45 ° continuous rolling mill train comprises:
the reversing variable-speed distribution device is provided with two output shafts, and the rotating center lines of the two output shafts of the reversing variable-speed distribution device are perpendicular to the rotating center line of the input shaft of the reversing variable-speed distribution device; and the number of the first and second groups,
the driving motor 100 can be arranged on one side of a rolling central line a of the top-crossing 45-degree continuous rolling mill set, and the rotating central line of an output shaft of the driving motor 100 is vertical to the rolling central line a of the rolling mill set;
the rotation center line of the input shaft of the reversing variable-speed distribution device is vertical to the rolling center line a of the continuous rolling mill set with the top crossing angle of 45 degrees, and the output shaft of the driving motor 100 is connected with the input shaft of the reversing variable-speed distribution device through a coupler to drive the input shaft of the reversing variable-speed distribution device to move;
two output shafts of the reversing variable-speed distribution device are respectively connected with input shafts of driven bevel gear boxes 401 of a pair of adjacent frames 400 close to the outlet side or the inlet side in a top-crossed 45-degree continuous rolling unit through couplers to drive rollers of the frames 400 to move.
The output shaft of the middle driving motor of the transmission device of the top-crossing 45-degree continuous rolling unit is perpendicular to the rotation center line of the output shaft of the reversing variable-speed distribution device, so that the driving motor can be installed on one side of the rolling center line of the top-crossing 45-degree continuous rolling unit and is not limited to be installed below a water cooling box on the outlet side of the top-crossing 45-degree continuous rolling unit or below equipment on the inlet side of the top-crossing 45-degree continuous rolling unit, and the transmission process of the transmission device is as follows:
the output shaft of the driving motor 100 drives the input shaft of the reversing variable-speed distribution device, the input shaft of the reversing variable-speed distribution device drives two output shafts of the reversing variable-speed distribution device, the two output shafts respectively drive the input shafts of driven bevel gear boxes 401 of a pair of adjacent frames 400 close to the outlet side or the inlet side in a top-crossed 45-degree continuous rolling unit, and when the number of the frames 400 in each group of rolling units is two, the movement of the rollers 402 of the two frames 400 is realized; when the number of the stands 400 in the top-crossing 45-degree continuous rolling mill group is four, six or more than six, a pair of adjacent stands 400 close to the outlet side or the inlet side can respectively drive the rolls of other stands connected in series with the adjacent stands to move.
The driving motor 100 of the transmission device of the top-crossing 45-degree continuous rolling unit is arranged on one side of a rolling central line a of the top-crossing 45-degree continuous rolling unit, the rotating central line of an output shaft of the driving motor 100 is perpendicular to the rolling central line a, the reversing variable speed distribution device can regulate the speed on one hand and change the movement direction of the output power of the driving motor 100 on the other hand, and the output power of the driving motor 100 is transmitted to the input shaft of the driven bevel gear box 401 of each rack 400, and the driving motor 100 can be not arranged below a water cooling box on the outlet side of the rolling unit or below equipment on the inlet side of the top-crossing 45-degree continuous rolling unit, so that the working environment is good, and the maintenance is convenient.
As shown in fig. 3, in the present invention, the reversing gear-shifting distribution device may include a speed-increasing box 11 and a bevel gear distribution box 12, wherein the speed-increasing box 11 is used for speed regulation, and an input shaft and an output shaft of the speed-increasing box 11 are both perpendicular to a rolling center line a of the rolling mill group; and the input shaft of the speed increasing box 11 is used as the input shaft of the reversing speed changing distribution device and is connected with the output shaft of the driving motor 100;
the bevel gear distribution box 12 is used for changing the movement direction and is provided with two output shafts, the input shaft of the bevel gear distribution box 12 is vertical to the rolling central line a of the top-crossed 45-degree continuous rolling unit, and the input shaft of the bevel gear distribution box 12 is connected with the output shaft of the speed increasing box 11; two output shafts of the bevel gear distribution box 12 are both vertical to an input shaft of the bevel gear distribution box 12; and two output shafts of the bevel gear distribution box 12 are used as two output shafts of the reversing variable-speed distribution device and are respectively connected with input shafts of driven bevel gear boxes 401 of a pair of adjacent frames 400 in a top-crossed 45-degree continuous rolling unit.
In the invention, the transmission device consisting of the speed increasing box 11 and the bevel gear distribution box 12 can be conveniently combined into a top-crossed 45-degree continuous rolling unit consisting of a plurality of groups of rolling units by utilizing the existing structural forms of the roller box 403 and the driven bevel gear box 401 of the existing frame 400.
Preferably, the invention can adopt a plurality of rolling mill groups to combine the rolling production line of the top-crossed 45-degree continuous rolling mill group which needs four, six and more than 6 frames, the plurality of rolling mill groups can be two rolling mill groups, four rolling mill groups, six rolling mill groups, eight rolling mill groups and the like, and the top-crossed 45-degree continuous rolling mill group adopting the combination form can better meet the requirements of the existing production process and the online cooling process of rolled materials.
In addition, the bevel gear distribution box 12 of the present invention may be an existing dual output bevel gear box. Specifically, as shown in fig. 3, the bevel gear distribution box 12 of the present invention includes a main bevel gear box body, and a first main bevel gear pair 121 and a second main bevel gear pair 122 disposed in the main bevel gear box body, as shown in fig. 3, the first main bevel gear pair 121 and the second main bevel gear pair 122 are both formed by a pair of bevel gears with vertical axes, wherein an input shaft of the first main bevel gear pair 121 is an input shaft of the bevel gear distribution box 12; the input shaft of the second main bevel gear pair 122 is coaxially coupled with the input shaft of the first main bevel gear pair 121; the output shaft of the first main bevel gear pair 121 and the output shaft of the second main bevel gear pair 122 are respectively used as two output shafts of the bevel gear distribution box 12, and are respectively coupled with the input shafts of the driven bevel gear boxes 401 of a pair of adjacent frames 400 close to the inlet side or the outlet side in the rolling mill group through a coupling 500.
In the present invention, the speed-increasing box 11 may be a conventional single output shaft speed-increasing box. Specifically, as shown in fig. 3, the speed increasing box 11 of the present invention includes a speed increasing box body and a cylindrical gear pair 111 for speed regulation disposed in the speed increasing box body; wherein, the input shaft of the cylindrical gear pair 111 is used as the input shaft of the speed increasing box 11 and is connected with the output shaft of the driving motor 100; an output shaft of the spur gear pair 111 is an output shaft of the speed increasing box 11, and is coupled to an input shaft of the bevel gear distribution box 12 via a coupling 500.
The speed increasing box 11, the bevel gear distribution box 12 and the driven bevel gear boxes 401 in the frames 400 can be configured with speed ratios according to different speeds of a single frame group and a double frame group in a top-crossed 45-degree continuous rolling mill set.
Specifically, the following ratio configurations are possible:
(1) the speed ratios of the first main bevel gear pair 121 and the second main bevel gear pair 122 are the same or 1:1, and the speed ratios of the bevel gear pairs in the driven bevel gear boxes 401 of the two adjacent racks 400 respectively connected with the two output shafts of the bevel gear distribution box 12 are configured according to the elongation rate determined by the rolling process.
(2) The speed ratios of the bevel gear pairs in the driven bevel gear boxes 401 of two adjacent racks 400 respectively connected with two output shafts of the bevel gear distribution box 12 are the same or both 1:1, and the speed ratios of the first main bevel gear pair 121 and the second main bevel gear pair 122 are configured according to the elongation rate determined by the rolling process.
(3) The speed ratio of the spur gear pair 111 of the speed increasing box 11 is configured according to the rolling speed, the motor rotation speed, the speed ratios of the first main bevel gear pair 121, the second main bevel gear pair 122, and the bevel gear pair in the driven bevel gear box 401.
It should be noted that, in the present invention, the speed-increasing box 11 is separately arranged on one side of the rolling center line a of the top-crossed 45 ° continuous rolling mill set, and is not directly connected with the rack 400 of the top-crossed 45 ° continuous rolling mill set, so that the speed-increasing box 11 can be designed in a fixed shape to meet various speed ratio requirements; and when a plurality of groups of rolling mill units are combined to form the top-crossed 45-degree continuous rolling mill unit, each rolling mill unit can be respectively provided with the speed increasing box 11, so that the speed increasing or reducing ratio of the bevel gear pair of the driven bevel gear box 401 of the rack 400 can be reduced, and the service life of the bevel gear pair of the driven bevel gear box 401 of the rack 400 is prolonged.
It should be noted that the speed increasing box 11 and the bevel gear distribution box 12 may be integrated.
In addition, when the speed increasing box 11 needs to be configured with a speed ratio of 1:1, the output shaft of the driving motor 100 may be directly coupled with the input shaft of the bevel gear distribution box 12 through the coupling 500, and the bevel gear distribution box 12 may be directly driven by the driving motor 100.
In addition, it should be noted that, because the driving motor 100 in the transmission device of the top-crossing 45 ° continuous rolling mill train of the present invention can be disposed on one side of the rolling center line, when the top-crossing 45 ° continuous rolling mill train is formed by combining multiple rolling mill trains, each rolling mill train can be provided with one transmission device or two transmission devices, and when only one transmission device is provided, the transmission device can be disposed on the inlet side or the outlet side of each rolling mill train; when two sets of transmission means are provided, the two sets of transmission means may be provided on the inlet side and the outlet side of each mill train, respectively. For example, in a rolling mill train having four stands 400, a single transmission may be provided on each of the inlet side and the outlet side to transmit the stands 400 on the inlet side and the outlet side, or only a single transmission may be provided on the inlet side or the outlet side of the rolling mill train. For a six-stand or eight-stand rolling mill train 400, only one set of transmission device may be disposed at the inlet side or the outlet side of the rolling mill train to transmit the stands 400 at the inlet side or the outlet side, and then each stand 400 is transmitted in series with each stand in each row of stands in the prior art.
In summary, the transmission device of the top-crossing 45-degree continuous rolling unit has the following advantages:
the driving motor 100 and the speed increasing box 11 are placed on the side surface of a rolling central line a of a top crossing 45-degree continuous rolling unit, so that the working environment is good, and the maintenance is convenient;
the speed increasing box 11 can be independently arranged at the outer side of the top-crossed 45-degree continuous rolling unit and can be designed according to the speed ratio requirement;
the transmission device is composed of the speed increasing box 11 and the bevel gear distribution box 12, and can be conveniently combined into a continuous rolling unit with a combination form of two, four, six and the like by utilizing the structural forms of the roller box 403 and the driven bevel gear box 401 of the existing frame 400 to form a top-crossed 45-degree continuous rolling unit, so that the requirements of the existing production process and the online cooling process of rolled materials are met;
each rolling mill set in the top-crossed 45-degree continuous rolling mill set is respectively provided with a speed increasing box 11, so that the speed increasing or reducing ratio of a bevel gear pair in a driven bevel gear box 401 of each rack 400 can be reduced, and the service life of the bevel gear pair is prolonged;
the transmission device of the top crossing 45-degree continuous rolling unit can be designed in a modularized way, and meets various frame combination requirements of different speed requirements in the top crossing 45-degree continuous rolling unit.
The invention will be better illustrated by the following examples.
Example 1
In this embodiment, as shown in fig. 3, the transmission of the top cross 45 ° continuous rolling mill train of the present invention is used to power a top cross 45 ° continuous rolling mill train having two stands, i.e., a 1# stand and a 2# stand.
The No. 1 frame and the No. 2 frame of the top crossing 45-degree continuous rolling unit are arranged at a top crossing angle of 45 degrees and are arranged at an angle of 90 degrees with each other. The driving motor 100 is arranged on one side of a rolling central line a of the top-crossed 45-degree continuous rolling mill set, an output shaft of the driving motor 100 is perpendicular to the rolling central line a, an input shaft of the speed increasing box 11 is coaxially connected with an output shaft of the driving motor 100 through a coupler 500, an output shaft of the speed increasing box is connected with an input shaft of the bevel gear distribution box 12 through the coupler 500, and two output shafts of the bevel gear distribution box 12 are respectively connected with input shafts of driven bevel gear boxes 401 of a No. 1 rack and a No. 2 rack through the couplers 500. The driving motor 100 drives the bevel gear distribution box 12 through the speed increasing box 11, and two output shafts of the bevel gear distribution box 12 drive the rollers 402 of the 1# frame and the 2# frame respectively.
In this embodiment, the transmission device of the top-crossed 45 ° continuous rolling mill train may be disposed on the inlet side of the top-crossed 45 ° continuous rolling mill train (shown in fig. 3), or may be disposed on the outlet side of the top-crossed 45 ° continuous rolling mill train.
In this embodiment, the speed ratio configuration of each transmission gear pair may adopt the following several types:
1) the speed ratios of the first main bevel gear pair 121 and the second main bevel gear pair 122 are the same or 1:1, and the speed ratios of the bevel gear pairs in the driven bevel gear boxes 401 of the two adjacent racks 400 respectively connected with the two output shafts of the bevel gear distribution box 12 are configured according to the elongation rate determined by the rolling process.
(2) The speed ratios of the bevel gear pairs in the driven bevel gear boxes 401 of two adjacent racks 400 respectively connected with two output shafts of the bevel gear distribution box 12 are the same or both 1:1, and the speed ratios of the first main bevel gear pair 121 and the second main bevel gear pair 122 are configured according to the elongation rate determined by the rolling process.
(3) The speed ratio of the spur gear pair 111 of the speed increasing box 11 is configured according to the rolling speed, the motor rotation speed, the speed ratios of the first main bevel gear pair 121, the second main bevel gear pair 122, and the bevel gear pair in the driven bevel gear box 401.
Example 2
As shown in fig. 4, the difference between the embodiment 2 and the embodiment 1 is that the transmission device of the top-crossed 45 ° continuous rolling mill train in the embodiment eliminates the speed increasing box 11, and the output shaft of the driving motor 100 is directly coupled with the input shaft of the bevel gear distribution box 12 through the coupling 500.
Example 3
As shown in fig. 6, the top-crossing 45 ° continuous rolling mill train in the present embodiment includes a rolling mill train having four stands of 1# stand, 2# stand, 3# stand and 4# stand and two sets of transmission devices of the top-crossing 45 ° continuous rolling mill train of the present invention. In order to ensure that the four frames have the minimum and same spacing, one of the transmission devices of the two sets of top-crossed 45-degree continuous rolling units is arranged at the inlet side of the top-crossed 45-degree continuous rolling unit to transmit the No. 1 frame and the No. 3 frame, and the other set of the transmission devices is arranged at the outlet side of the top-crossed 45-degree continuous rolling unit to transmit the No. 2 frame and the No. 4 frame.
In the present embodiment, the gear ratio configuration of each gear pair is the same as that of embodiment 1.
Example 4
The top-crossing 45 ° continuous rolling mill train in the present embodiment includes a rolling mill train having at least four stands, such as a 1# stand, a 2# stand, a 3# stand, a 4# stand, etc. (a four-stand rolling mill train is shown in fig. 5) and a transmission of the top-crossing 45 ° continuous rolling mill train of the present invention. In addition, in the present embodiment, the transmission device of the top-crossed 45 ° continuous rolling mill train may be disposed on the inlet side (as shown in fig. 5) or the outlet side of the top-crossed 45 ° continuous rolling mill train. Two output shafts of a bevel gear distribution box 12 of the transmission device respectively transmit a 1# frame and a 2# frame, an input shaft of a driven bevel gear box 401 of the 1# frame is coaxially connected with an input shaft of a driven bevel gear box 401 of a 3# frame and the like to transmit the 3# frame 400 and the like; the input shaft of the driven bevel gear box 401 of the 2# frame is coaxially connected with the input shaft of the driven bevel gear box 401 of the 4# frame 400 to drive the 4# frame and the like.
In the present embodiment, the gear ratio configuration of each gear pair is the same as that of embodiment 1.
Example 5
The top cross 45 ° continuous rolling mill train in this embodiment combines the various rolling mill trains of embodiment 1, embodiment 2, embodiment 3, and embodiment 4 according to production needs, to form a top cross 45 ° continuous rolling mill train of four stands, six stands, eight stands, ten stands, and the like.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (5)
1. A transmission device of a top crossing 45-degree continuous rolling unit comprises at least two frames, rollers of adjacent frames are arranged at an angle of 90 degrees, and each frame comprises a driven bevel gear box for driving the rollers to move; the top crossing 45-degree continuous rolling unit transmission device is used for providing power for a rack of the top crossing 45-degree continuous rolling unit, and comprises:
the reversing variable-speed distribution device is provided with two output shafts which are respectively connected with the input shafts of the driven bevel gear boxes of a pair of adjacent frames in the top-crossing 45-degree continuous rolling unit, the rotating center lines of the two output shafts of the reversing variable-speed distribution device are both vertical to the rotating center line of the input shaft of the reversing variable-speed distribution device, and the rotating center line of the input shaft of the reversing variable-speed distribution device is vertical to the rolling center line of the top-crossing 45-degree continuous rolling unit; and the number of the first and second groups,
the driving motor can be arranged on one side of a rolling central line of the top-crossing 45-degree continuous rolling unit, the rotating central line of an output shaft of the driving motor is perpendicular to the rolling central line of the top-crossing 45-degree continuous rolling unit, and the output shaft of the driving motor is coaxially connected with an input shaft of the reversing variable-speed distribution device;
the output shaft of the driving motor drives the input shaft of the reversing variable-speed distribution device;
the output shaft of the reversing variable-speed distribution device drives a frame of a top-crossing 45-degree continuous rolling unit;
wherein,
the reversing variable-speed distribution device comprises a bevel gear distribution box with two output shafts;
the input shaft of the bevel gear distribution box is vertical to the rolling central line of the top-crossed 45-degree continuous rolling unit, and is connected with the output shaft of the driving motor;
two output shafts of the bevel gear distribution box are both vertical to an input shaft of the bevel gear distribution box, and the two output shafts of the bevel gear distribution box are respectively connected with input shafts of driven bevel gear boxes of a pair of adjacent frames in a continuous rolling unit with the top crossed by 45 degrees;
the bevel gear distribution box includes:
a main bevel gear box body; and the number of the first and second groups,
the first main bevel gear pair is composed of a pair of bevel gears with vertical axes and used for changing the motion direction, and is arranged in the main bevel gear box body;
a second main bevel gear pair which is composed of another pair of bevel gears vertical to the axial line and used for changing the motion direction is arranged in the main bevel gear box body;
wherein,
the input shaft of the first main bevel gear pair is the input shaft of the bevel gear distribution box;
the input shaft of the second main bevel gear pair is coaxially coupled with the input shaft of the first main bevel gear pair;
and the output shaft of the first main bevel gear pair and the output shaft of the second main bevel gear pair are respectively connected with the input shafts of the driven bevel gear boxes of a pair of adjacent frames in the continuous rolling unit with the top crossing angle of 45 degrees.
2. The transmission of a top-crossed 45 ° continuous rolling mill train according to claim 1, wherein said reversing variable-speed distribution device comprises:
the input shaft and the output shaft of the speed increasing box are both vertical to the rolling central line of the top crossing 45-degree continuous rolling unit, and the input shaft of the speed increasing box is connected with the output shaft of the driving motor;
and the number of the first and second groups,
the bevel gear distribution box is provided with two output shafts and used for changing the motion direction, the input shaft of the bevel gear distribution box is vertical to the rolling central line of the top-crossed 45-degree rolling mill set, and the input shaft of the bevel gear distribution box is connected with the output shaft of the speed increasing box; two output shafts of the bevel gear distribution box are perpendicular to an input shaft of the bevel gear distribution box, and the two output shafts of the bevel gear distribution box are respectively connected with input shafts of driven bevel gear boxes of a pair of adjacent frames in a continuous rolling unit with the top crossed by 45 degrees.
3. The transmission of a top-crossed 45 ° continuous rolling mill train according to claim 2, characterized in that:
the speed ratio of the first main bevel gear pair is the same as the speed ratio of the second main bevel gear pair;
or,
the ratio of the speed ratio of the first main bevel gear to the speed ratio of the second main bevel gear pair is equal to the elongation of a pair of adjacent frames coupled to the output shaft of the first main bevel gear and the output shaft of the second main bevel gear, respectively.
4. The transmission of a top-crossed 45 ° continuous rolling mill train according to claim 2, wherein said speed-increasing box comprises:
a speed increasing box body;
the cylindrical gear pair is used for regulating the speed and is arranged in the speed increasing box body;
wherein,
the input shaft of the cylindrical gear pair is connected with the output shaft of the driving motor;
and an output shaft of the cylindrical gear pair is connected with an input shaft of the main bevel gear distribution box.
5. Transmission of a top-crossed 45 ° continuous rolling mill train according to claim 1, 2, 3 or 4, characterized in that: and the transmission device of the top crossing 45-degree continuous rolling unit is arranged on the inlet side and/or the outlet side of the top crossing 45-degree continuous rolling unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201210319148.2A CN102814336B (en) | 2012-08-31 | 2012-08-31 | The transmission device of topcross 45 ° of Continuous mill train |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210319148.2A CN102814336B (en) | 2012-08-31 | 2012-08-31 | The transmission device of topcross 45 ° of Continuous mill train |
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| CN102814336A CN102814336A (en) | 2012-12-12 |
| CN102814336B true CN102814336B (en) | 2016-01-13 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105195521B (en) * | 2015-10-27 | 2017-05-10 | 中冶赛迪工程技术股份有限公司 | Transmission device capable of sharing overload |
| CN109226274A (en) * | 2018-10-23 | 2019-01-18 | 中冶赛迪技术研究中心有限公司 | A kind of module milling train and its unit with Dual-speed-ratio |
| CN113020252A (en) * | 2019-12-09 | 2021-06-25 | 北京京诚瑞信长材工程技术有限公司 | Rolling production line |
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| FR1114792A (en) * | 1953-12-08 | 1956-04-17 | Kocks Gmbh Friedrich | Installation for reducing tubes continuously leaving a welding rolling mill or similar apparatus |
| CN2052309U (en) * | 1989-09-19 | 1990-02-07 | 河北省冶金设计研究院 | Centrally-driven and differentially-governed continuous mill |
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| CN1370638A (en) * | 2001-01-31 | 2002-09-25 | 摩根建设公司 | High speed finishing unit |
| CN202725634U (en) * | 2012-08-31 | 2013-02-13 | 北京京诚瑞信长材工程技术有限公司 | Transmission device of 45-degree top-cross continuous rolling unit |
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| FR1114792A (en) * | 1953-12-08 | 1956-04-17 | Kocks Gmbh Friedrich | Installation for reducing tubes continuously leaving a welding rolling mill or similar apparatus |
| CN2052309U (en) * | 1989-09-19 | 1990-02-07 | 河北省冶金设计研究院 | Centrally-driven and differentially-governed continuous mill |
| CN2133373Y (en) * | 1992-07-25 | 1993-05-19 | 长沙钢厂 | Low-speed 45deg. non-twisting external tooth drive continuous rolling mill |
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| CN102814336A (en) | 2012-12-12 |
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