CN102808289A - Processing equipment and manufacturing process for high temperature resistant blanket sleeve of pleating machine - Google Patents
Processing equipment and manufacturing process for high temperature resistant blanket sleeve of pleating machine Download PDFInfo
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- CN102808289A CN102808289A CN2012102944386A CN201210294438A CN102808289A CN 102808289 A CN102808289 A CN 102808289A CN 2012102944386 A CN2012102944386 A CN 2012102944386A CN 201210294438 A CN201210294438 A CN 201210294438A CN 102808289 A CN102808289 A CN 102808289A
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- machine
- transfer roller
- temperature resistant
- high temperature
- needling
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Abstract
The invention provides processing equipment for a high temperature resistant blanket sleeve of a pleating machine. The processing equipment comprises high temperature resistant fibers, a carding machine, a cross-laying device, a coiling device, a barrel-shaped needling machine and a glue spraying and shaping device. The manufacturing method comprises the steps as follows: carding the opened high temperature resistant fibers into nets through the carding machine; crossly laying the nets through the cross-laying device; pre-needling and coiling the crossly laid nets through the coiling device; conveying the pre-needled coils into the barrel-shaped needling machine to be compounded with base cloth by needling; and conveying the compound into the glue spraying and shaping device for spraying glue and shaping. The barrel-shaped needling machine comprises a crank system, a needling device and a transmission system. By adopting the no-weaving needling technology, fabrics are directly needled into a barrel shape, and the barrel shape is fixed and cut to obtain the high temperature resistant blanket sleeve. The high temperature resistant blanket sleeve is formed by only cutting according to the length of a barrel pressing roller on the pleating machine without sewing by butting after cutting, so that the service life of the high temperature resistant blanket sleeve is prolonged, the production efficiency of the pleating machine is improved and the production cost is reduced.
Description
Technical field
The present invention relates to Weaving device and make the field, and be particularly related to a kind of high temperature resistant woollen blanket sleeve and preparation technology thereof who is used for pleating machine.
Background technology
Usually, pleating machine drives fabric through deflector roll, according to the speed of the fabric outlet deflector roll speed less than the import deflector roll, makes fabric in transmission, produce gauffer, this fabric again through cylindric pressure roller by high-temperature shaping, thereby be processed to gathered web.
Since need be by high-temperature shaping, this cylindrical shape pressure roller needs high temperature resistant, and the surface need put the cotton canvas sleeve usually.Yet when processing cotton canvas tube, make with canvas usually and form, unavoidably can jointing line occur at seam crossing; Because the existence of this jointing line causes the outer surface of cylindrical shape pressure roller inhomogeneous, and; Cotton canvas surface is harder, and poor flexibility is in pleating, flatiron during fabric; Cause impression, wire drawing phenomenon easily, especially influence is especially big concerning some slim linings.And the cotton canvas is ventilative poor, and shrinkage factor is bigger under the high temperature, and service life is shorter, adds raw material processing cost height, and user's cost is posed a big pressure.
Summary of the invention
To above-mentioned present situation, the present invention proposes a kind of process equipment that is used for the high temperature resistant woollen blanket sleeve of pleating machine, comprises that high-temperature fibre, carding machine, cross lapping establish device, lap former, tubular needing machine and spray glue calibrator, wherein:
The high-temperature fibre of shredding is through the carding machine carding; And through behind the continuous cross lapping of cross lapping device; Lap former is its preparatory thorn rolling, and to send into said tubular needing machine compound with base cloth acupuncture for the thorn volume in advance, gets into spray glue calibrator afterwards and sprays glue and finalize the design;
Said tubular needing machine comprises: crank system, needling device and transmission system, wherein,
Said needling device comprises acupuncture board and pricker;
Said transmission system comprises transfer roller and deflector roll;
Said crank system drives acupuncture board, thereby the pricker on the acupuncture board is pumped;
Said transfer roller will sting volume in advance and base cloth is sent into needling device, and said deflector roll conductive fabric is moved along cylinder.
Further, said tubular needing machine also comprises the supporting plate driving mechanism, and said supporting plate driving mechanism comprises supporting plate, drive unit and fixed support, wherein,
Has accommodation hole on the said supporting plate, so that the pricker on the acupuncture board passes supporting plate;
Said drive unit is installed on the fixed support;
Said drive unit adopts motor and worm screw, whenever is involved in one deck with preparatory perforation fabric, and drive unit drives the distance of supporting plate decline one deck fabric.
Further; 2 groups of transfer rollers laterally arrange on the same horizontal plane in transmission system top; The 2 piece deflector rolls parallel with corresponding transfer roller are set on the same horizontal plane in transmission system bottom, make 2 groups between the transfer roller distance and wherein one group of transfer roller equate with distance between the adjacent deflector roll.
Further, said high-temperature fibre is Mei Tasi.
In addition, the present invention also proposes a kind of preparation technology who is used for the high temperature resistant woollen blanket sleeve of pleating machine, comprising:
Step 1: the high-temperature fibre of shredding is through the carding machine carding;
Step 2: through the continuous cross lapping of cross lapping device;
Step 3: lap former stings rolling in advance with fabric;
Step 4: in advance the thorn volume send into said tubular needing machine and base cloth acupuncture compound;
Step 5: get into spray glue calibrator and spray the glue typing.
As a kind of preferred version, step 3 also comprises:
Step 3a: the crank system in the said tubular needing machine drives the acupuncture board of needling device, thereby the pricker on the acupuncture board is pumped;
Step 3b: the said transfer roller in the said tubular needing machine will sting volume in advance and base cloth is sent into needling device, and said deflector roll conductive fabric is moved along cylinder;
Step 3c: wait to arrive the thickness that needs after half, take out this tubular fabric, turn over the tube operation;
Step 3d: repeating step 3a and step 3b.
As a kind of preferred version; 2 groups of transfer rollers laterally arrange on the same horizontal plane in transmission system top; The 2 piece deflector rolls parallel with corresponding transfer roller are set on the same horizontal plane in transmission system bottom, make 2 groups between the transfer roller distance and wherein one group of transfer roller equate with distance between the adjacent deflector roll.
As a kind of preferred version, said high-temperature fibre is Mei Tasi.
The technical scheme that the present invention proposes is improved the shortcoming that tradition is knitted the product slivering that manufacturing technique is made into, and adopts the nonwoven needled technology, directly stings into tubular to fabric, cut after the typing product.It is moulding that product only need cut according to the length of the cylinder pressure roller on the pleating machine; Need not to cut the back butt joint makes; Improved service life, will change in individual month, extended to the replacement cycle in about 2 years from the 1-2 of original cotton canvas; Also just also improved simultaneously the production efficiency of pleating machine, reduced production costs.
Description of drawings
Fig. 1 is that thorn is rolled up the sketch map of importing needling device in advance;
Fig. 2 is the side view of tubular needing machine;
Fig. 3 is the schematic cross-section of the high temperature resistant sleeve after the moulding.
Description of reference numerals
1 ... Base cloth
2 ... Thorn is rolled up in advance
3 ... The acupuncture layer
4 ... Acupuncture board
5 ... Pricker
6 ... Crank system
7 ... Transfer roller
8 ... Deflector roll
9 ... Supporting plate
10 ... Accommodation hole
11 ... Fixed support
12 ... Drive unit
The specific embodiment
In order to make the object of the invention, technical scheme and advantage clearer,, the present invention is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that embodiment described herein only is used to explain the present invention, rather than be used to limit the present invention.
The process equipment of the high temperature resistant woollen blanket sleeve that is used for pleating machine that the present invention proposes comprises that high-temperature fibre, carding machine, cross lapping establish device, lap former, tubular needing machine and spray glue calibrator, wherein:
The high-temperature fibre of shredding is through the carding machine carding; And through behind the continuous cross lapping of cross lapping device, lap former stings rolling in advance with it, and is as shown in Figure 1; In advance to send into said tubular needing machine compound with base cloth acupuncture for the thorn volume, gets into spray glue calibrator afterwards and spray glue and finalize the design;
As shown in Figure 2, said tubular needing machine comprises: crank system 6, needling device and transmission system, wherein,
Said needling device comprises acupuncture board 4 and pricker 5;
Said transmission system comprises transfer roller 7 and deflector roll 8;
Said crank system drives acupuncture board, and as shown in Figure 1, acupuncture board 4 pumps, and constantly in the enterprising hand-manipulating of needle thorn of fabric, fabric constantly is rolled into tubular to the acupuncture needle 5 of band barb under the guiding of connecting gear;
Said transfer roller 7 will sting volume 2 in advance and send into needling device with base cloth 1, and said deflector roll 8 conductive fabric are moved along cylinder.
In above-mentioned acupuncture course, because of fabric is thicker, the acupuncture needle on the acupuncture board can only penetrate top which floor preparatory thorn cloth; And because of pricker long easily broken; Also can not adopt the lengthening acupuncture needle, and in order to let every layer of fabric reached good product quality by balanced acupuncture.The present invention proposes a supporting plate driving mechanism, is connected with a drive unit 12 below the supporting plate 9, has accommodation hole 10 on the said supporting plate, so that the pricker on the acupuncture board 5 passes supporting plate 9.Said drive unit 12 is installed on the fixed support 11.Drive unit 12 can be to adopt motor and worm screw to form (not shown), and perforation fabric whenever is involved in one deck in advance, and drive unit 12 drives supporting plate 9 decline respective (thickness of one deck fabric); Thereby; Along with the fabric layers between acupuncture board 4 and the supporting plate 9 increases, supporting plate 9 also constantly descends, and the fabric distance of the acupuncture board 4 and the superiors is constant all the time; Pricker 5 is the reciprocal uppermost layer 2-3 fabric of acupuncture always also, thereby has realized the function of the certain thickness tubular fabric of even acupuncture.
Preferably; 2 groups of transfer rollers 7 laterally arrange on the same horizontal plane in transmission system top; The 2 piece deflector rolls 8 parallel with corresponding transfer roller are set on the same horizontal plane in transmission system bottom, make 2 groups between the transfer roller 7 distance and wherein one group of transfer roller 7 equate with distance between the adjacent deflector roll 8.By this way, transfer roller and deflector roll can be on four direction supports fabrics equably so that fabric forms tubular, thereby in transmission system, roll.
The preferred working method of process equipment provided by the invention is as shown in Figure 2, and 2 groups of transfer rollers 7 and 2 deflector rolls 8 are installed on the frame, forms a closed tubular workbench.Because of the preparatory thorn volume TENSILE STRENGTH through pre-needling is very low, there is not base cloth can not accomplish coiling action, base cloth has also improved the finished product TENSILE STRENGTH base cloth tube of producing in addition.Base cloth 1 overlaps above that in advance, every group of transfer roller 7 mutual backward rotation, and the base cloth tube is in this spatial rotational.
Not shown gantry configuration and the fabric opening-closing structure when closed workbench takes out among Fig. 2; This opening-closing structure belongs to prior art; Usually way is; One end of closed workbench and the link of frame adopt and removably connect, and shut down the back and break away from this coupling part, just can take out processed good tubular fabric.
As shown in Figure 3, all soft nonwoven fabric inside and outside the tubular fabric after the processing, that is, acupuncture layer 3, the centre is a base cloth 1.
Use in high temperature resistant occasion according to product needed, the preferred Mei Tasi of the present invention is as said high-temperature fibre.
In addition, the present invention also proposes a kind of preparation technology who is used for the high temperature resistant woollen blanket sleeve of pleating machine, comprising:
Step 1: the high-temperature fibre of shredding is through the carding machine carding;
Step 2: through the continuous cross lapping of cross lapping device;
Step 3: lap former stings rolling in advance with fabric;
Step 4: in advance thorn volume 2 send into said tubular needing machine and base cloth 1 acupuncture compound;
Step 5: get into spray glue calibrator and spray the glue typing.
As shown in Figure 2, step 3 also comprises:
Step 3a: the crank system 6 in the said tubular needing machine drives the acupuncture board 4 of needling device, thereby the pricker 5 on the acupuncture board 4 is pumped;
Step 3b: the said transfer roller 7 in the said tubular needing machine will sting volume 2 in advance and send into needling device with base cloth 1, and said deflector roll 8 conductive fabric are moved along cylinder;
Step 3c: wait to arrive the thickness that needs after half, take out this tubular fabric, turn over the tube operation;
Step 3d: repeating step 3a and step 3b.
Preferably; 2 groups of transfer rollers 7 laterally arrange on the same horizontal plane in transmission system top; The 2 piece deflector rolls 8 parallel with corresponding transfer roller are set on the same horizontal plane in transmission system bottom, make 2 groups between the transfer roller 7 distance and wherein one group of transfer roller 7 equate with distance between the adjacent deflector roll 8.
Preferably, said high-temperature fibre is Mei Tasi.
The technical scheme that the present invention proposes is improved the shortcoming that tradition is knitted the product slivering that manufacturing technique is made into, and adopts the nonwoven needled technology, directly stings into tubular to fabric, cut after the typing product.It is moulding that product only need cut according to the length of the cylinder pressure roller on the pleating machine; Need not to cut the back butt joint makes; Improved service life, will change in individual month, extended to the replacement cycle in about 2 years from the 1-2 of original cotton canvas; Also just also improved simultaneously the production efficiency of pleating machine, reduced production costs.
Above-mentionedly be merely preferred embodiment of the present invention, certainly, with further exploration other embodiment can also be arranged according to actual needs.But, should be clear and definite be that the conversion based on similar above-mentioned or other embodiment with same idea of not explaining out all should be encompassed within the protection domain of claim of the present invention.
Claims (8)
1. a process equipment that is used for the high temperature resistant woollen blanket sleeve of pleating machine is characterized in that, comprises that high-temperature fibre, carding machine, cross lapping establish device, lap former, tubular needing machine and spray glue calibrator, wherein:
The high-temperature fibre of shredding is through the carding machine carding; And through behind the continuous cross lapping of cross lapping device; Lap former is its preparatory thorn rolling, and to send into said tubular needing machine compound with base cloth acupuncture for the thorn volume in advance, gets into spray glue calibrator afterwards and sprays glue and finalize the design;
Said tubular needing machine comprises: crank system, needling device and transmission system, wherein,
Said needling device comprises acupuncture board and pricker;
Said transmission system comprises transfer roller and deflector roll;
Said crank system drives acupuncture board, thereby the pricker on the acupuncture board is pumped;
Said transfer roller will sting volume in advance and base cloth is sent into needling device, and said deflector roll conductive fabric is moved along cylinder.
2. process equipment according to claim 1 is characterized in that, said tubular needing machine also comprises the supporting plate driving mechanism, and said supporting plate driving mechanism comprises supporting plate, drive unit and fixed support, wherein,
Has accommodation hole on the said supporting plate, so that the pricker on the acupuncture board passes supporting plate;
Said drive unit is installed on the fixed support;
Said drive unit adopts motor and worm screw, whenever is involved in one deck with preparatory perforation fabric, and drive unit drives the distance of supporting plate decline one deck fabric.
3. process equipment according to claim 1; It is characterized in that; 2 groups of transfer rollers laterally arrange on the same horizontal plane in transmission system top; The 2 piece deflector rolls parallel with corresponding transfer roller are set on the same horizontal plane in transmission system bottom, make 2 groups between the transfer roller distance and wherein one group of transfer roller equate with distance between the adjacent deflector roll.
4. process equipment according to claim 1 is characterized in that, said high-temperature fibre is Mei Tasi.
5. a preparation technology who is used for the high temperature resistant woollen blanket sleeve of pleating machine is characterized in that, comprising:
Step 1: the high-temperature fibre of shredding is through the carding machine carding;
Step 2: through the continuous cross lapping of cross lapping device;
Step 3: lap former stings rolling in advance with fabric;
Step 4: in advance the thorn volume send into said tubular needing machine and base cloth acupuncture compound;
Step 5: get into spray glue calibrator and spray the glue typing.
6. preparation technology according to claim 5 is characterized in that step 3 also comprises:
Step 3a: the crank system in the said tubular needing machine drives the acupuncture board of needling device, thereby the pricker on the acupuncture board is pumped;
Step 3b: the said transfer roller in the said tubular needing machine will sting volume in advance and base cloth is sent into needling device, and said deflector roll conductive fabric is moved along cylinder;
Step 3c: wait to arrive thickness that we need after half, take out this tubular fabric, turn over the tube operation;
Step 3d: repeating step 3a and step 3b.
7. preparation technology according to claim 5; It is characterized in that; 2 groups of transfer rollers laterally arrange on the same horizontal plane in transmission system top; The 2 piece deflector rolls parallel with corresponding transfer roller are set on the same horizontal plane in transmission system bottom, make 2 groups between the transfer roller distance and wherein one group of transfer roller equate with distance between the adjacent deflector roll.
8. preparation technology according to claim 5 is characterized in that, said high-temperature fibre is Mei Tasi.
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CN201210294438.6A CN102808289B (en) | 2012-08-17 | 2012-08-17 | Processing equipment for high temperature resistant blanket sleeve and manufacturing process for high temperature resistant blanket sleeve of pleating machine |
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CN201210294438.6A CN102808289B (en) | 2012-08-17 | 2012-08-17 | Processing equipment for high temperature resistant blanket sleeve and manufacturing process for high temperature resistant blanket sleeve of pleating machine |
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CN102808289B CN102808289B (en) | 2015-02-04 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105452549A (en) * | 2014-05-21 | 2016-03-30 | V-LapPty有限公司 | Lapping machine drive |
CN108103668A (en) * | 2018-01-03 | 2018-06-01 | 广东星科工业毡科技有限公司 | A kind of roller molding machine and its application method |
CN110373813A (en) * | 2019-07-24 | 2019-10-25 | 江南大学 | A kind of production method of cylinder needing machine and seamless-band base fabric cylinder felt |
CN111691076A (en) * | 2020-06-21 | 2020-09-22 | 浙江禹思产融信息服务有限公司 | Pleating machine presss from both sides material utensil and removes regulation and supplementary mechanism of flare-outing |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN105452549A (en) * | 2014-05-21 | 2016-03-30 | V-LapPty有限公司 | Lapping machine drive |
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CN111691076A (en) * | 2020-06-21 | 2020-09-22 | 浙江禹思产融信息服务有限公司 | Pleating machine presss from both sides material utensil and removes regulation and supplementary mechanism of flare-outing |
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