CN102807771B - Vegetable dye and preparation method thereof - Google Patents

Vegetable dye and preparation method thereof Download PDF

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CN102807771B
CN102807771B CN201210281017.XA CN201210281017A CN102807771B CN 102807771 B CN102807771 B CN 102807771B CN 201210281017 A CN201210281017 A CN 201210281017A CN 102807771 B CN102807771 B CN 102807771B
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vegetable dye
dyeing
fabric
dye
fastness
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CN102807771A (en
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李国锋
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Perfect Textile & Garment Manufacturer Co Ltd
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Perfect Textile & Garment Manufacturer Co Ltd
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Abstract

The invention provides a vegetable dye containing ethanol extracts of Chinese fanpalm seeds and further provides a preparation method thereof. The vegetable dye can be used for dyeing cotton, linen, silk, man-made fiber and the like and is especially suitable for finished garment dyeing. The vegetable dye can be directly used for dyeing in silk. By using the vegetable dye for dyeing, dyed fabrics are pure and brilliant in color, and each fastness can meet requirements of the national standard. Using amount of the vegetable dye can be freely adjusted according to requirements on shade. When the vegetable dye is used for dyeing the cotton, the linen and the man-made fiber, cationic graft can be firstly performed, and improvement of color yield and various fastness indexes of the fabrics is facilitated. The vegetable dye is environment-friendly and high in comprehensive utilization rate and is an ideal green product.

Description

A kind of vegetable dye and preparation method thereof
Technical field
The invention belongs to field of printing and dyeing, be specifically related to a kind of vegetable dye, prepare the method for this dyestuff and apply this vegetable dye fabric is dyeed.
Background technology
At present, in field of printing and dyeing, particularly in clothes water washing dyeing field, pursue ecological, environmental protective, back to nature becomes new fashion, people had both pursued style and the effect of ready-made clothes, more pursue natural, ecological, allow harmony between man and nature development.Along with increasing people pays close attention to self health more, pursuing green product and green consumption has become a kind of important demand.Natural dyestuff is because the color natures such as its dyeing and weaving thing, dress ornament, graceful and have a breath of natural fragrance, also have the functions such as certain antibacterial, health care simultaneously, natural dyestuff stems from nature simultaneously, be harmful to human health, good, free from environmental pollution, biodegradable with Environmental compatibility, give people's physiology and psychological comfort, be therefore deeply subject to people's favor.
Along with people constantly deepen the understanding of Chemicals, chemical dyestuff, European Union (REACH), the U.S. etc. constantly release unauthorized substances, and China also pays much attention to.Chemical dyestuff is a major source of pollutant of China, and the health of human body has also been brought to certain harm.From animals and plants, extracting the renewable material of dying becomes a kind of first-selected.This dyestuff neither works the mischief to environment, also can not produce any side effect to human body.
Chinese fan palm, cry again flabellum certain herbaceous plants with big flowers, certain herbaceous plants with big flowers tree, latin name Livistona chinensis, belong to Palmae, Livistona, happiness high temperature and humidity, cold-resistant resistance to the moon, its main adolescence is that early March is to late May, to late October, contain phenols, reducing sugar, tannin triglyceride and various Amino Acid Composition secondary mid-September adolescence in Chinese fanpalm seed, have a large amount of cultivating and growings in Xinhui of Guangdong Province.
Summary of the invention
An object of the present invention is the technical problem that will solve for above, vegetable dye a kind of environmental protection, high fastness is provided.
Another object of the present invention is to provide a kind of method of preparing described vegetable dye.
A further object of the present invention is to provide a kind of method that uses described vegetable dye to dye.
For reaching above object, the invention provides a kind of vegetable dye, the ethanol extraction that it contains Chinese fanpalm seed.
The present invention also provides a kind of method of preparing described vegetable dye, it is characterized in that comprising the following steps:
(1) clean Chinese fanpalm seed, pulverizing;
(2) with alcohol, Chinese fanpalm seed is extracted;
(3) distillation, recovered alcohol;
(4) filter, obtain dyestuff.
Preferably, the concentration of described alcohol is 95%.
Preferably, the part by weight of described Chinese fanpalm seed and described alcohol is 4:1.If ratio is very few, extract incomplete.If excessive, cause waste, increase extraction cost.
Preferably, in described step (2), with alcohol-pickled described Chinese fanpalm seed at least 48 hours.Time is too short, and bubble is got not exclusively, and utilization ratio is low.Overlong time, other chemical goods and materials immersed go out, affect purity and the coloured light of color.
Preferably, in described step (4), adopt 100 object filtering nets to filter.
The present invention also provides the described vegetable dye of application to dye to fabric and/or non-woven.
Preferably, described fabric is cotton fabric, linen, rayon, real silk fabric.
Preferably,,, under 60 DEG C of conditions, dye with described vegetable dye after fabric grafting by cation graft agents.
Preferably, with described vegetable dye, real silk fabric is carried out to substantive dyeing.
Preferably, described vegetable dye consumption is that fabric is weighed to 2%.
Compared with prior art, vegetable dye provided by the invention is owing to containing Polyphenols coloring matter, by hydrophobic bond and multiple spot hydrogen bond and protein generation association reaction, because the ortho position phenolic hydroxyl group of the phenolic hydroxyl group in polyphenol has the stronger short ability of catching to free radicals such as active oxygens, make plant polyphenol have very strong oxidation-resistance and the ability of removing free radical, also have in addition the ability of stronger attraction UV-light.Therefore use vegetable dye of the present invention to fabric, especially real silk, dyes, and fastness is high, the soft elegance of tone, natural environmental-protective.
Embodiment
Below in conjunction with specific embodiment, the present invention is described in further detail, but the present invention is not limited to following examples.
Preparation Example 1
Prepare dyestuff according to following concrete steps:
1, pluck Chinese fanpalm seed 200kg, rinse well with clear water, then break into distillers' grains shape with pulverizer;
2, step 1 gained distillers' grains shape Chinese fanpalm seed is placed in to encloses container, adds the industrial spirit 50Kg that concentration (volume percent) is 95%, soak 48 hours;
3,75 DEG C of-78 DEG C of distillations, recovered alcohol;
4, filter with 100 object filtering nets, obtain the plant liquid of 140kg for dyeing, seal up for safekeeping for subsequent use.
Preparation Example 2
1, pluck Chinese fanpalm seed 200kg, rinse well with clear water, then break into distillers' grains shape with pulverizer;
2, step 1 gained distillers' grains shape Chinese fanpalm seed is placed in to encloses container, adds the industrial spirit 50Kg that concentration (volume percent) is 95%, soak 48 hours;
3,75 DEG C of-78 DEG C of distillations, recovered alcohol;
4, filter with 100 object filtering nets, obtain the plant liquid of 140kg for dyeing;
5, step 4 gained plant liquid is dried, makes mealy pigment vegetable dye.
Dyeing embodiment 1
The dyestuff of getting Preparation Example 1 gained, dyes to pure cotton fabric, and dye dosage is to be heavily 2%(owf to fabric).
Concrete staining procedure is as follows:
Room temperature adds the vegetable dye of embodiment 1, running 10min; Slowly be warming up to again 90 DEG C, insulation 10min; Add 10g/l sodium-chlor appropriate, insulation 40min, discharge opeing.
Every fastness index of test sees the following form:
Figure BDA00001987782500031
Dyeing embodiment 2
The dyestuff of getting Preparation Example 1 gained, dyes to pure cotton fabric, and dye dosage is to be heavily 2%(owf to fabric).
Concrete staining procedure is as follows:
1, first by cation graft agents 2%(weight for pure cotton fabric), adjust PH=9.5(to adjust with caustic soda), 60 DEG C of grafting 20min, cross water.Use again 60 DEG C of vegetable dyes (partially cationic) to dye, thus improved fabric dry fastness to wet rubbing, water-fastness, resistance toly soap, fastness to perspiration etc.
2, dyeing:
Room temperature adds the vegetable dye of embodiment 1, running 10min; Slowly be warming up to again 60 DEG C, insulation 20min, discharge opeing.
3, style arranges:
By the position of bone spraying position of bone (being potassium permanganate: phosphoric acid: water=1:1:20, mass ratio) of the finished product being dyed.Remove manganese element with environmental protection demanganizing agent again, thereby make the position of bone produce the stereoeffect of whiting.
Every fastness index of test sees the following form:
Figure BDA00001987782500041
Dyeing embodiment 3
The dyestuff of getting Preparation Example 1 gained, dyes to ready-made clothes, and concrete steps are as follows:
1, get 200 of textile pants, weight 80kg, first uses soda ash 2g/l, refining agent 2g/l, and permeate agent 1g/l, 90 DEG C × 30min boiling-off, washes hot water 5min for 60 DEG C, and cold wash 5min is for subsequent use.
2, in industrial wash water machine, 1200L adds water, 38 revs/min of machine rotational speeds, in machine operation procedure, slowly add cation graft agents 1600g(to change clockwise), running 5min, with caustic soda adjusting grafting liquid PH=9.5, slowly heat up and rise to 60 DEG C with the speed of 2 DEG C/min, insulation running 20min, discharge water and add clear water running 5min, draining.
3, vegetable dye 14kg → running 5min of water inlet (regulate water level 1200L) → machine run (43 revs/min) → slowly add clockwise embodiment 1 → delay is warming up to 60 DEG C, insulation 30min → the clear water that discharges water → enter, washes 5min → go out machine → dehydration to 8 one-tenth do → 80 DEG C of drying 40min of industrial drier → beat cold wind
4, fabric (clothing) style arranges
In industry washer, with biological enzyme LTC ferment powder (Novozymes Company's production) 2g/l, PH=6 ~ 6.5; bath raio 1:30; 50 DEG C of ferment are washed 40min → add soda ash 1g/l; 80 DEG C of deactivation 10min → hot water wash → cold wash → oven dry → flatiron → front and back width interposition spray potassium permanganate (potassium permanganate: phosphoric acid: water=1:1:20) → use industrial ethanedioic acid 2g/l, freeze hydrolysis and remove manganese element → mistake clear water → drying
Textile pants color after dyeing is pure, solemnly elegant, and after style arranges, position of bone effect is strong, and contrast gradient is clear, and front and back width stereoeffect is strong.
Every fastness index of test sees the following form:
Figure BDA00001987782500051
(remarks: attached content in table, formaldehyde content 5ppm, cloth cover PH=6.1, every dry fastness to wet rubbing, washing fastness, fastness to soaping, fastness to perspiration)
Visible, vegetable dye of the present invention can be used for bulk production completely and produces.
Dyeing embodiment 4
The dyestuff of getting Preparation Example 1 gained, dyes to ready-made clothes, and concrete steps are as follows:
1, get 220 of pure ramie pants, weight 81kg.First use soda ash 2g/l, refining agent 2g/l, permeate agent 1g/l, 90 DEG C × 30min boiling-off, washes hot water 5min for 60 DEG C, and cold wash 5min is for subsequent use.
2, in industrial wash water machine, 1200L adds water, 38 revs/min of machine rotational speeds, in machine operation procedure, slowly add cation graft agents 1600g(to change clockwise), running 5min, with caustic soda adjusting grafting liquid PH=9.5, slowly heat up and rise to 60 DEG C with the speed of 2 DEG C/min, insulation running 20min, discharge water and add clear water running 5min, draining.
3, vegetable dye 14kg → running 5min described in water inlet (regulate water level 1200L) → machine run (43 revs/min) → slowly add clockwise embodiment 1 → delay is warming up to 60 DEG C, insulation 30min → the clear water that discharges water → enter, washes 5min → go out machine → dehydration to 8 one-tenth do → 80 DEG C of drying 40min of industrial drier → beat cold wind
4, fabric (clothing) style arranges
In industry washer, with biological enzyme LTC ferment powder (Novozymes Company's production) 2g/l, PH=6 ~ 6.5; bath raio 1:30; 50 DEG C of ferment are washed 40min → add soda ash 1g/l; 80 DEG C of deactivation 10min → hot water wash → cold wash → oven dry → flatiron → front and back width interposition spray potassium permanganate (potassium permanganate: phosphoric acid: water=1:1:20) → use industrial ethanedioic acid 2g/l, freeze hydrolysis and remove manganese element → mistake clear water → drying
Textile pants color after dyeing is pure, solemnly elegant, and after style arranges, position of bone effect is strong, and contrast gradient is clear, and front and back width stereoeffect is strong.
Every fastness index of test sees the following form:
Figure BDA00001987782500071
(remarks: attached content in table, formaldehyde content 6ppm, cloth cover PH=6.5, every dry fastness to wet rubbing, washing fastness, fastness to soaping, fastness to perspiration)
Visible, vegetable dye of the present invention can be used for bulk production completely and produces.
Dyeing embodiment 5
The dyestuff of getting Preparation Example 1 gained, dyes to ready-made clothes, and concrete steps are as follows:
1, get pure silk clothes and take 200, weight 50kg.Albumen destarch enzyme 3g/l,, crosses twice, water by 60 DEG C × 20min.
2, in ready-made clothes part rotating vane machine, 22 revs/min of rotating speeds.Add embodiment 1 gained dyestuff 3%(owf), delay and be warming up to 80 DEG C, insulation 30min, is cooled to 40 DEG C, and discharge opeing is cleaned, and adds silicon soft oil 1g/l, 55 DEG C of dryings.Pure silk clothes after dyeing take Dry Sack rate on real silk than cotton, linen Dry Sack rate is high, coloured light is natural, pure, good level-dyeing property.
Every fastness index of test sees the following form:
Figure BDA00001987782500081
Visible, every fastness index meets international standard GB18401 standard.
Owing to containing Polyphenols coloring matter in vegetable dye of the present invention, by hydrophobic bond and multiple spot hydrogen bond and protein generation association reaction.Because the ortho position phenolic hydroxyl group of the phenolic hydroxyl group in polyphenol has the stronger short ability of catching to free radicals such as active oxygens, make plant polyphenol have very strong oxidation-resistance and the ability of removing free radical, also have in addition the ability of stronger attraction UV-light.Therefore use vegetable dye dyeing silk of the present invention, fastness index is relatively good.

Claims (1)

1. the following vegetable dye of application dyes to fabric and/or non-woven, the ethanol extraction that this vegetable dye is Chinese fanpalm seed, and described vegetable dye makes according to following steps:
(1) clean fresh Chinese fanpalm seed, pulverizing;
(2) the alcohol-pickled described Chinese fanpalm seed that is 95% by volume percent 48 hours, the part by weight of described Chinese fanpalm seed and described alcohol is 4:1;
(3) 75 DEG C of-78 DEG C of distillations, recovered alcohol;
(4) filter with 100 object filtering nets, obtain dyestuff.
2. application according to claim 1, is characterized in that: described fabric is cotton fabric, linen, rayon, real silk fabric.
3. application according to claim 1, is characterized in that:,, under 60 DEG C of conditions, fabric is dyeed with described vegetable dye after fabric grafting by cation graft agents.
4. application according to claim 1, is characterized in that: real silk fabric is carried out to substantive dyeing with described vegetable dye.
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Citations (4)

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Publication number Priority date Publication date Assignee Title
WO2005012507A1 (en) * 2003-07-25 2005-02-10 The University Of Melbourne Production of plant secondary metabolites using adsorption and elicitation in cell suspension culture
CN1733662A (en) * 2005-08-22 2006-02-15 广西中医学院 Antineoplastic extract of Chinese fan palm and its preparation method and uses
CN101637550A (en) * 2009-07-27 2010-02-03 林新华 Chinese fanpalm seed polysaccharide extract and preparation method and purpose thereof
CN102115429A (en) * 2010-01-06 2011-07-06 中国科学院上海药物研究所 (E)-1-(3,5-dimethoxyphenyl)-2-(3,5-dihydroxy-4-methoxyphenyl)ethylene, and preparation method and application thereof

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WO2001058263A1 (en) * 2000-01-28 2001-08-16 Greentech, Inc. Compositions and methods for controlling pests using synergistic cocktails of plant alkaloids

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005012507A1 (en) * 2003-07-25 2005-02-10 The University Of Melbourne Production of plant secondary metabolites using adsorption and elicitation in cell suspension culture
CN1733662A (en) * 2005-08-22 2006-02-15 广西中医学院 Antineoplastic extract of Chinese fan palm and its preparation method and uses
CN101637550A (en) * 2009-07-27 2010-02-03 林新华 Chinese fanpalm seed polysaccharide extract and preparation method and purpose thereof
CN102115429A (en) * 2010-01-06 2011-07-06 中国科学院上海药物研究所 (E)-1-(3,5-dimethoxyphenyl)-2-(3,5-dihydroxy-4-methoxyphenyl)ethylene, and preparation method and application thereof

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