CN102807157A - Universal cable-stayed detection device of lifting hook wire rope - Google Patents
Universal cable-stayed detection device of lifting hook wire rope Download PDFInfo
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- CN102807157A CN102807157A CN2012102678087A CN201210267808A CN102807157A CN 102807157 A CN102807157 A CN 102807157A CN 2012102678087 A CN2012102678087 A CN 2012102678087A CN 201210267808 A CN201210267808 A CN 201210267808A CN 102807157 A CN102807157 A CN 102807157A
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- 238000001514 detection method Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 78
- 238000005259 measurement Methods 0.000 claims abstract description 21
- 239000004020 conductor Substances 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 40
- 239000010959 steel Substances 0.000 claims description 40
- 239000000725 suspension Substances 0.000 claims description 12
- 230000003321 amplification Effects 0.000 claims description 9
- 238000003199 nucleic acid amplification method Methods 0.000 claims description 9
- 230000003044 adaptive effect Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 210000003050 axon Anatomy 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
The invention discloses a universal cable-stayed detection device of a lifting hook wire rope. A locating sleeve of a wire rope deflection steering mechanism locks the wire rope; an adaptive guide sleeve is arranged between the wire rope and the locating sleeve; a plurality of adjusting members are arranged on the locating sleeve; a joint bearing is arranged at the upper end of an oscillating rod of an oscillating rod mechanism; a conductor and a potentiometer or an encoder are arranged at a lower end of the oscillating rod of the oscillating rod mechanism; hinge points are arranged at two ends of a connection rod in the connection member; one end of the connection rod is connected with the wire rope deflection steering mechanism, and the other end of the connection rod is connected with the oscillating rod mechanism: and an automatic rotary detection device is arranged at the bottom part of the oscillating rod. The conductor on the oscillating rod can ensure that a potentiometer signal is smoothly output when the automatic rotary detection device rotates or swings; and an automatic rotary balance locating mechanism of a plane can determine a deflection direction so as to ensure the accuracy of angle measurement. The maximal tilt angle of the wire rope detected by the detection device is 100 degrees.
Description
Technical field
The present invention relates to engineering machinery field, the universal detecting device of particularly a kind of suspension hook wire rope inclined-pulling.
Background technology
In engineering construction; The quantities that hoisting crane is installed is quite big; Need to use the crane lifting and carry big volume, heavy weight various kinds of equipment and raw material, thereby its safety is just quite important, for this reason; Country classifies elevator machinery as safety, dangerous bigger special equipment, has all formulated strict standard and state compulsory standard from being designed into production.Although but country has all formulated strict standard and pressure standard to elevator machinery from being designed into production, it is thorough that some non-design factors are not also considered.
The deflection angle of crane hoisting wire rope can influence jib load, and the size of deflection angle and direction can influence resistance to overturning, even can cause the destruction of jib.
Summary of the invention
Goal of the invention:, provide a kind of suspension hook wire rope inclined-pulling universal detecting device in order to solve above-mentioned technical matters of the prior art.
The technical scheme that adopts: the universal detecting device of a kind of suspension hook wire rope inclined-pulling comprises: steel rope deflection guiding mechanism, connecting rod mechanism, swing-bar mechanism, automatic rotation detecting; The locating bush 11 of steel rope deflection guiding mechanism fastens orienting sleeve 7, is provided with the orienting sleeve 7 that adapts between steel rope and the locating bush 11, and locating bush 11 is provided with some adjustment means 15; Fork 3 upper ends of swing-bar mechanism are provided with oscillating bearing 2, and the lower end is provided with conductor 6 and potential device or coder 5; Connecting rod 14 two ends in the link component are provided with hinge, and an end is connected with steel rope deflection guiding mechanism, and the other end is connected with swing-bar mechanism; Automatically rotation detecting is installed in the bottom of fork 3, further comprises seal bootr 12, swivel 4,1:1 detects or amplification detection mechanism, the automatic spin balancing detent mechanism of perpendicular positioning mechanism 13, plane 1, potential device or coder 5 automatically; Swivel 4 is fixed on the lower end of fork 3; Automatically perpendicular positioning mechanism 13 is connected with swivel 4 two ends respectively with 1:1 detection or amplification detection mechanism; Seal bootr 12 is fixed on the swivel 4; And with swivel 4 rotations, the automatic spin balancing detent mechanism 1 in plane is fixed on the lower end of seal bootr 12.
Wherein, Said 1:1 detects or amplification detection mechanism mainly comprises coupler 10, measurement of angle potential device 8, gear case 9; There are intermeshing big gear wheel and miniature gears in gear case 9 inside; Measurement of angle potential device 8 is connected with 9 of gears case, and gear case 9 is connected with measurement of angle potentiometer shaft 8 with swivel 4 through coupler 10.
Wherein, said connecting rod mechanism comprises four hinges 16 and two connecting rods 14.
Wherein, said locating bush 11 adopts the releasable structure, promptly uses two halves formula orienting sleeve 7 to fasten steel rope.But these two objects have certain clearance, make them produce slide relative.
Beneficial effect: the present invention adopts steel rope deflection guiding mechanism, can reduce the steel rope friction that in mechanism, endwisely slips; Conductor on the fork can make automatic rotation detecting when rotated, and assurance potential device signal is exported smoothly; The automatic spin balancing detent mechanism in plane can be confirmed the beat direction.Guaranteed the accuracy of steel rope directional survey.The steel rope deflection maximum pendulum angle number of degrees that the present invention detects are 100 °, have avoided tiltedly drawing the excessive complete machine that causes in drift angle because of load and have tumbled, and have guaranteed the stability of complete machine to a certain extent.
Description of drawings
Fig. 1 is the structural representation of steel rope deflection guiding mechanism of the present invention.
Fig. 2 is the structural representation of connecting rod mechanism of the present invention.
Fig. 3 is the structural representation of swing-bar mechanism of the present invention.
Fig. 4 is the structural representation of the automatic rotation detecting of the present invention.
Fig. 5 is the universal detecting device integral structure of a kind of suspension hook wire rope inclined-pulling of a present invention scheme drawing.
The accompanying drawing sign: the automatic rotary screen in 1-plane is constant to be mechanism, 2-oscillating bearing, 3-fork, 4-swivel, 5-potential device or coder; The 6-conductor, 7-orienting sleeve, 8-measurement of angle potential device, 9-gear case; The 10-coupler, 11-locating bush, 12-seal bootr, the automatic perpendicular positioning of 13-mechanism; The 14-connecting rod, the 15-regulating mechanism, the 16-hinge, 17-swings gyro-rotor.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is elaborated.
The universal detecting device of a kind of suspension hook wire rope inclined-pulling of the present invention comprises: steel rope deflection guiding mechanism, connecting rod mechanism, swing-bar mechanism, automatic rotation detecting; The locating bush 11 of steel rope deflection guiding mechanism fastens orienting sleeve 7, is provided with the orienting sleeve 7 that adapts between steel rope and the locating bush 11, prevents that steel rope abrasion is excessive, adjusts in real time through 15 pairs of orienting sleeves 7 of adjustment means again; Locating bush 11 is provided with some adjustment means 15; Fork 3 upper ends of swing-bar mechanism are provided with oscillating bearing 2, realize that the fork any direction rotates, and the lower end is provided with conductor 6 and potential device or coder 5, and the beat direction is measured; Connecting rod 14 two ends in the link component are provided with hinge, and an end is connected with steel rope deflection guiding mechanism, and the other end is connected with swing-bar mechanism, guarantee that the pendulum angle of steel rope deflection guiding mechanism passes to swing-bar mechanism; Automatically rotation detecting is installed in the bottom of fork 3, further comprises seal bootr 12, swivel 4,1:1 detects or amplification detection mechanism, the automatic spin balancing detent mechanism of perpendicular positioning mechanism 13, plane 1, potential device or coder 5 automatically; Swivel 4 is fixed on the lower end of fork 3; Automatically perpendicular positioning mechanism 13 is connected with two swing gyro-rotors 17 respectively with 1:1 detection or amplification detection mechanism; Seal bootr 12 is fixed on the swivel 4, carries the influence to measuring mechanism to eliminate wind, has effects such as rainproof, dustproof simultaneously; And with swivel 4 rotations, the automatic spin balancing detent mechanism 1 in plane is fixed on the lower end of seal bootr 12.
Said 1:1 detects or amplification detection mechanism mainly comprises coupler 10, measurement of angle potential device 8, gear case 9; There are intermeshing big gear wheel and miniature gears in gear case 9 inside; Measurement of angle potential device 8 is connected with 9 of gears case, and gear case 9 is connected with measurement of angle potentiometer shaft 8 with swivel 4 through coupler 10.
Said connecting rod mechanism comprises four hinges 16 and two connecting rods 14.
Said locating bush 11 adopts the releasable structure, promptly uses two halves formula orienting sleeve 7 to fasten steel rope.
With reference to Fig. 1, in the present embodiment, in order to reduce the friction of steel rope and locating bush 11, adopting material is the orienting sleeve 7 of nylon material.Because the friction coefficient of nylon material and steel rope is less, helps steel rope endwisely slipping in guiding mechanism.
With reference to Fig. 2,, can the pendulum angle of steel rope deflection guiding mechanism be passed to swing-bar mechanism through connecting rod mechanism.The four points of connection of connecting rod mechanism is hinged, can planar deform, and guarantees the parallel of opposite side simultaneously.Therefore, through 14 pairs of transmission of motions of parallelogram connection-rod, can guarantee that servo-actuated fork 3 produces identical pendulum angle with steel rope.Connecting rod mechanism can make installing space increase, and can not influence the winding of steel rope.
With reference to Fig. 3, can know that through above-mentioned analysis swing-bar mechanism can be followed steel rope and produced identical pendulum angle, therefore can be through the mode of measuring oscillating bar pivot angle, indirect measuring steel wire rope pivot angle and beat direction.
Fork 3 is hinged through upper end hole and arm head installing mechanism, through oscillating bearing 2, forms universal structure, with guarantee fork 3 in the space the arbitrarily angled steel rope of following swing; Fork 3 is designed to hollow structure, and cable can be arranged in the centre, thereby avoids that to expose the cable that causes aging and cause cable breakage because of collision because of cable; Conductor 6 on the fork 3 guarantees automatic rotation detecting when rotary oscillation, and angle excursion potential device 8 connecting wires are unlikely to random line, and assurance angle excursion potential device 8 signals are exported smoothly.
Guarantee the swing rotation of swivel 4 and the double action that automatic rotation detecting keeps vertical direction through conductor 6; When the suspension hook steel rope produces beat; Fork 3 can produce relative swing thereupon, and angle excursion potential device 8 is measured the angle of steel rope beat indirectly through measuring this corner.
The installation of potential device or coder 5 can be adopted two kinds of schemes.When fork 3 diameters are enough big, when selected potential device or coder 5 volumes meet the demands, can directly it be installed in fork 3 inside.When potential device or coder 5 are installed inadequately in fork 3 inner spaces, can measure with potential device or coder 5 again setting up for example gear-driven mode fork 3 degreeof turns are drawn above the swivel with below the fork moral.
With reference to Fig. 4, rotation detecting is used for the position of any direction pivot angle of measuring steel wire rope automatically, and the installation of the measurement of angle potential device 8 of steel rope can be taked two kinds of schemes.It is not very high requiring when survey precision, when selected measurement of angle potential device 8 can reach the accuracy requirement of measurement mechanism, can install according to the scheme in left side among the figure.When survey precision is had relatively high expectations, during the accuracy requirement of selected measurement of angle potential device 8 out of reach measurement mechanisms, then install according to figure right-of-center in political views side case.In this scheme, pendulum angle is amplified, can increase the precision of measurement through gear cluster.
Automatically perpendicular positioning mechanism 13 links to each other with measurement of angle potential device (body) 8 through bearing swing gyro-rotor 17, makes bearing swing gyro-rotor and measurement of angle potential device 8 main bodys keep vertical direction.When fork 3 produced horizontal pivot angle, bearing swing gyro-rotor can relatively rotate and the pivot angle angle same with the rotation axon, and measurement of angle potential device 8 is measured the angle that fork 3 is swung indirectly through measuring this corner.Since the automatic spin balancing detent mechanism 1 in plane can confirm automatically the detection side to, so can survey the pivot angle of steel rope any direction.
The present invention is applied on the crawler crane; Steel rope deflection guiding mechanism is connected to hinge ear place, arm head assembly pulley both sides through rope; Fork 3 is hinged through upper end hole and arm head installing mechanism, and when the steel rope beat, the automatic spin balancing detent mechanism 1 in plane is made response; Automatically perpendicular positioning mechanism 13 makes bearing pendular body and potential device 8 main bodys keep vertical direction; Measure this corner through measurement of angle potential device 8 and measure the angle that fork is swung indirectly, last potential device or coder 5 are measured the direction of pivot angle, have so far accomplished the overall process that the steel rope deflection angle is measured.The steel rope deflection maximum pendulum angle number of degrees that the present invention detects are 100 °.
Above content is to combine optimal technical scheme to the further explain that the present invention did, and can not assert that the practical implementation of invention only limits to these explanations.Under the present invention, the those of ordinary skill of technical field, under the prerequisite that does not break away from design of the present invention, simple deduction and replacement can also be made, all protection scope of the present invention should be regarded as.
Claims (4)
1. the universal detecting device of suspension hook wire rope inclined-pulling is characterized in that, the universal detecting device of said a kind of suspension hook wire rope inclined-pulling comprises: steel rope deflection guiding mechanism, connecting rod mechanism, swing-bar mechanism, automatic rotation detecting; The locating bush (11) of steel rope deflection guiding mechanism fastens orienting sleeve (7), is provided with the orienting sleeve (7) that adapts between steel rope and the locating bush (11), and locating bush (11) is provided with some adjustment means (15); The fork of swing-bar mechanism (3) upper end is provided with oscillating bearing (2), and the lower end is provided with conductor (6) and potential device or coder (5); Connecting rod in the link component (14) two ends are provided with hinge, and an end is connected with steel rope deflection guiding mechanism, and the other end is connected with swing-bar mechanism; Automatically rotation detecting is installed in the bottom of fork (3), further comprises seal bootr (12), swivel (4), 1:1 detection or amplification detection mechanism, automatic perpendicular positioning mechanism (13), the automatic spin balancing detent mechanism in plane (1), potential device or coder (5); Swivel (4) is fixed on the lower end of fork (3); Automatically perpendicular positioning mechanism (13) is connected with swivel (4) two ends respectively with 1:1 detection or amplification detection mechanism; Seal bootr (12) is fixed on the swivel (4); And with swivel (4) rotation, the automatic spin balancing detent mechanism in plane (1) is fixed on the lower end of seal bootr (12).
2. the universal detecting device of a kind of suspension hook wire rope inclined-pulling according to claim 1; It is characterized in that; Said 1:1 detects or amplification detection mechanism mainly comprises coupler (10), measurement of angle potential device (8), gear case (9); There are intermeshing big gear wheel and miniature gears in gear case (9) inside, and measurement of angle potential device (8) is connected with gear case (9) axle, and gear case (9) is connected with measurement of angle potentiometer shaft (8) with swivel (4) through coupler (10).
3. the universal detecting device of a kind of suspension hook wire rope inclined-pulling according to claim 1 is characterized in that said connecting rod mechanism comprises four hinges (16) and two connecting rods (14).
4. the universal detecting device of a kind of suspension hook wire rope inclined-pulling according to claim 1 is characterized in that, said locating bush (11) adopts the releasable structure, promptly uses two halves formula orienting sleeve (7) to fasten steel rope.
Priority Applications (1)
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CN201210267808.7A CN102807157B (en) | 2012-07-31 | 2012-07-31 | A kind of suspension hook wire rope inclined-pulling Universal detection device |
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CN201210267808.7A CN102807157B (en) | 2012-07-31 | 2012-07-31 | A kind of suspension hook wire rope inclined-pulling Universal detection device |
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CN102807157A true CN102807157A (en) | 2012-12-05 |
CN102807157B CN102807157B (en) | 2016-12-21 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104528524A (en) * | 2014-12-25 | 2015-04-22 | 天津金岸重工有限公司 | Device for monitoring steel wire rope of lifting equipment in real time |
CN106500655A (en) * | 2016-12-30 | 2017-03-15 | 三海洋重工有限公司 | Deflection angle measurement device and hanging device |
CN113979309A (en) * | 2021-11-12 | 2022-01-28 | 大连华锐重工集团股份有限公司 | Real-time lifting height detection device for floating crane |
Citations (7)
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US3534355A (en) * | 1967-03-28 | 1970-10-13 | Dole Valve Co | Load warning device |
JPH04223992A (en) * | 1990-12-25 | 1992-08-13 | Kobe Steel Ltd | Rope swinging angle detecting device of crane |
JPH0940366A (en) * | 1995-07-27 | 1997-02-10 | Ishikawajima Harima Heavy Ind Co Ltd | Deflection angle detecting device of hanging baggage |
JP2001261283A (en) * | 2000-03-24 | 2001-09-26 | Hitachi Zosen Corp | Deflection angle detection device for cargo on crane device |
CN1486920A (en) * | 2002-08-29 | 2004-04-07 | 株式会社安川电机 | Method for detecting vibropendulous angle of crane wire rope |
CN202193552U (en) * | 2011-07-14 | 2012-04-18 | 天津起重设备有限公司 | Dedicated lifting appliance device for lifting radio-active waste |
CN202766117U (en) * | 2012-07-31 | 2013-03-06 | 大连益利亚工程机械有限公司 | Universal detector for diagonal pulling of lifting hook steel wire rope |
-
2012
- 2012-07-31 CN CN201210267808.7A patent/CN102807157B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3534355A (en) * | 1967-03-28 | 1970-10-13 | Dole Valve Co | Load warning device |
JPH04223992A (en) * | 1990-12-25 | 1992-08-13 | Kobe Steel Ltd | Rope swinging angle detecting device of crane |
JPH0940366A (en) * | 1995-07-27 | 1997-02-10 | Ishikawajima Harima Heavy Ind Co Ltd | Deflection angle detecting device of hanging baggage |
JP2001261283A (en) * | 2000-03-24 | 2001-09-26 | Hitachi Zosen Corp | Deflection angle detection device for cargo on crane device |
CN1486920A (en) * | 2002-08-29 | 2004-04-07 | 株式会社安川电机 | Method for detecting vibropendulous angle of crane wire rope |
CN202193552U (en) * | 2011-07-14 | 2012-04-18 | 天津起重设备有限公司 | Dedicated lifting appliance device for lifting radio-active waste |
CN202766117U (en) * | 2012-07-31 | 2013-03-06 | 大连益利亚工程机械有限公司 | Universal detector for diagonal pulling of lifting hook steel wire rope |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104528524A (en) * | 2014-12-25 | 2015-04-22 | 天津金岸重工有限公司 | Device for monitoring steel wire rope of lifting equipment in real time |
CN106500655A (en) * | 2016-12-30 | 2017-03-15 | 三海洋重工有限公司 | Deflection angle measurement device and hanging device |
CN106500655B (en) * | 2016-12-30 | 2019-06-14 | 三一海洋重工有限公司 | Deflection angle measurement device and hanging device |
CN113979309A (en) * | 2021-11-12 | 2022-01-28 | 大连华锐重工集团股份有限公司 | Real-time lifting height detection device for floating crane |
CN113979309B (en) * | 2021-11-12 | 2024-02-23 | 大连华锐重工集团股份有限公司 | Lifting height real-time detection device for floating crane |
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