CN102799938B - Optimizing method of 9% martensite steel pipeline postweld heat treatment heating width - Google Patents
Optimizing method of 9% martensite steel pipeline postweld heat treatment heating width Download PDFInfo
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- CN102799938B CN102799938B CN201210220766.1A CN201210220766A CN102799938B CN 102799938 B CN102799938 B CN 102799938B CN 201210220766 A CN201210220766 A CN 201210220766A CN 102799938 B CN102799938 B CN 102799938B
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Abstract
Description
Pipeline specifications/mm | Width of heating/mm | Insulation width/mm | Environment temperature/ | Control temperature/ | The default inside and outside wall temperature difference/ |
ID296*65 | 510 | 750 | 13 | 755 | 31 |
ID430*90 | 937 | 1137 | 10 | 756 | 33 |
ID288*110 | 866 | 1066 | 15 | 765 | 32 |
Pipeline specifications/mm | The inventive method/ | Measured value/ | Error/ |
ID296*65 | 515 | 510 | 5 |
ID430*90 | 930 | 937 | -7 |
ID288*110 | 870 | 866 | 3 |
Claims (4)
- The optimization method of 1.9%Cr martensite steel pipeline post weld heat treatment width of heating, is characterized in that, comprise the following steps:Step 1, calculate the post weld heat treatment calculation model for temperature field of T group different size pipeline under different heating width, different heat treatment environment temperature, different control temperature by Temperature calculating module, adopt finite element analysis software to calculate the post weld heat treatment inside and outside wall temperature difference of each group model;Step 2, by neural network module in conjunction with any specification pipeline different heat treatment environment temperature, different control temperature and different preset inside and outside wall temperature difference condition under, width of heating minimum needed for pipeline; Set up based on error backward propagation method;Step 3, forecast model sets up module, the data obtaining T group width of heating for step 1 carry out training and testing in step 2 based on error backward propagation method, obtain the forecast model that can be predicted 9%Cr martensite heat-resistant steel posted sides pipeline post weld heat treatment width of heating;Step 4, Modifying model module, revises in conjunction with the forecast model of 9%Cr martensite heat-resistant steel posted sides pipeline post weld heat treatment measured data of experiment to gained;Step 5, width of heating optimizes module, and analysis conduit size, heat treatment environment temperature, control temperature, the default inside and outside wall temperature difference, be input to the minimum width of heating that revised model can obtain pipeline post weld heat treatment;In described step 1, calculate the heat place calculation model for temperature field of T group different size pipeline under different heating width, different heat treatment environment temperature, different control temperature, pipeline post weld heat treatment inside and outside wall temperature extent under utilization finite element software calculating different condition, concrete grammar is:According to the applicable cases of 9%Cr martensite steel pipeline, choose line size scope; According to domestic and international heat treatment technics code, pipeline is calculated to the size of heating tape width, insulation width, choose width of heating scope, insulation width is chosen according to electric power standard; According to control temperature and the heat treatment environment temperature conditions of 9%Cr martensite steel pipeline, select the scope of control temperature and heat treatment environment temperature, set up T group 9%Cr martensite steel pipeline post weld heat treatment temperature field theoretical calculation model, by using finite element software to calculate line size, width of heating, control temperature and heat treatment environment temperature to the impact of equivalent point position, computing method are as follows:Step 1.1, in finite element software, sets up 9%Cr martensite steel pipeline post weld heat treatment calculation model for temperature field;Step 1.2, definition starting condition, boundary condition, solve;Step 1.3, after having calculated, checks inner-walls of duct temperature and outside wall temperature in preprocessor, calculates inside and outside wall temperature extent.
- 2. the optimization method of 9%Cr martensite steel pipeline post weld heat treatment width of heating according to claim 1, is characterized in that, in described step 2, the concrete grammar set up based on error backward propagation method is:Step 2.1, definition input layer and output layer:Choose caliber, wall thickness, preset the numerical value of the inside and outside wall temperature difference, control temperature and heat treatment environment temperature as input variable, therefore the neuron number of this network input layer is 5; Minimum width of heating required under different condition is as the output of network model, and therefore output layer neuron number is 1;Step 2.2, selects hidden layer number and Hidden unit number: adopt single hidden layer, and determine that the number of hidden nodes is 10;Step 2.3, the determination of other parameters: the transport function of hidden layer is unipolarity S type function: f (x)=1/ (1+e -x), the transport function of output layer is linear function: f (x)=x, makes network export any value, and frequency of training is 1800 times, and error target is 0.5, and selection sample number is T, wherein N number of test sample book, T-N training sample.
- 3. the optimization method of 9%Cr martensite steel pipeline post weld heat treatment width of heating according to claim 1, it is characterized in that, in described step 2, an input layer, a middle layer and an output layer is comprised based on error backward propagation method, input layer has 5 neurons, there are 10 neurons in middle layer, and output layer has 1 neuron; The transport function in the middle layer of described forecast model is unipolarity S type function, and the transport function of output layer is linear function, makes network export any value; T width of heating is obtained to step 1 as follows to carrying out the concrete steps of training and testing based on error backward propagation method in step 2:Step 3.1, setting weights and threshold and frequency of training, and initialization is carried out to weights and threshold, win T-N group sample in T group sample at random as training sample, N group sample is as test sample book, input T-N group training sample, described sample is the size of the T group width of heating obtained in step 1 and the influence factor of the minimum width of heating of T group 9%Cr martensite heat-resistant steel pipeline post weld heat treatment;Step 3.2, computational grid exports, and obtains weights and the threshold value of each layer in reverse transmittance nerve network, and calculates the weights of each layer and the modifying factor of threshold value in reverse transmittance nerve network, according to the T-N group A obtained in step 1 1temperature calculations and network export computational grid output error, and described network output error is the comparison difference of the calculated value of the T-N group width of heating obtained in step 1 and the network output of this step calculating;Step 3.3, judges whether to reach maximum frequency of training, and according to whether reaching maximum frequency of training selection execution following steps:Select to perform step 1, if not yet reach maximum frequency of training, judge whether network output error is less than anticipation error in step 3.2, if be less than anticipation error, then train end, preserve weights and the threshold value of each layer in reverse transmittance nerve network in step 3.2 simultaneously, obtain forecast model undetermined; If be greater than anticipation error, after revising the weights of each layer in reverse transmittance nerve network and threshold value step repeat 3.2. wherein modifying factor adopt the modifying factor calculated in step 3.2;Select to perform step 2, if reach maximum frequency of training, then this reverse transmittance nerve network can not be restrained in given frequency of training, and training terminates;Step 3.4, by the forecast model undetermined in N group test sample book one by one input selection execution step 1, if predicated error is lower than showing during prescribed level that this forecast model undetermined can be used in predicting the minimum width of heating needed for the post weld heat treatment of 9%Cr martensite heat-resistant steel pipeline, namely namely this forecast model undetermined is the forecast model obtained in step 3; Otherwise this forecast model undetermined does not meet, and terminates whole step.
- 4. the optimization method of 9%Cr martensite steel pipeline post weld heat treatment width of heating according to claim 1, it is characterized in that, in described step 4, the data of 9%Cr martensite steel pipeline post weld heat treatment experiment measuring and model calculation value are analyzed, and correction model exports threshold value.
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CN107688700B (en) * | 2017-08-22 | 2020-08-11 | 武汉大学 | Method for calculating heating power of postweld heat treatment of 9% Cr hot-strength steel pipeline |
CN107881318B (en) * | 2017-11-15 | 2019-11-26 | 武汉大学 | A kind of method of optimization design 9%Cr refractory steel pipeline post weld heat treatment number of partitions |
CN110309572B (en) * | 2019-06-24 | 2020-12-18 | 武汉大学 | Method for determining minimum heating width of local postweld heat treatment of 9% Cr steel pipeline |
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CN101076609A (en) * | 2004-11-09 | 2007-11-21 | 谢夫勒两合公司 | Method for thermally treating a component consisting of a fully hardenable, heat-resistant steel and a component consisting of said steel |
CN101424610B (en) * | 2008-11-14 | 2010-12-22 | 江苏大学 | Nitrogen austenite steel microstructure predicting method |
Non-Patent Citations (3)
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Effective date of registration: 20170505 Address after: Xu Xiang Nan Xiao Zhuang Cun Xiao Zhuang 061300 Cangzhou city Hebei County of Yanshan Province Patentee after: HEBEI CANG HAI NUCLEAR EQUIPMENT TECHNOLOGY CO., LTD. Address before: 430072 Hubei Province, Wuhan city Wuchang District of Wuhan University Luojiashan Patentee before: Wuhan University |
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Inventor after: Wang Pengfei Inventor after: Dong Yan Inventor after: Liu Wenguang Inventor after: Ge Qiang Inventor after: Sun Haiting Inventor after: Lu Lanfang Inventor after: Meng Qingyun Inventor after: Wang Xue Inventor after: Yuan Lin Inventor after: Hu Lei Inventor after: Xie Lin Inventor after: Yan Zheng Inventor after: Xiao Deming Inventor after: Zhang Yongsheng Inventor before: Wang Xue Inventor before: Yuan Lin Inventor before: Hu Lei Inventor before: Xie Lin Inventor before: Yan Zheng Inventor before: Meng Qingyun Inventor before: Xiao Deming Inventor before: Zhang Yongsheng Inventor before: Dong Yan |
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Denomination of invention: Optimization method of heating width of 9% Cr Martensitic steel pipeline after post weld heat treatment Effective date of registration: 20220128 Granted publication date: 20150114 Pledgee: China Construction Bank Corporation Yanshan sub branch Pledgor: HEBEI CANG HAI NUCLEAR EQUIPMENT TECHNOLOGY Co.,Ltd. Registration number: Y2022110000028 |
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