CN102795785B - Anti-reflecting glass and method for preparing same through secondary acid corrosion - Google Patents

Anti-reflecting glass and method for preparing same through secondary acid corrosion Download PDF

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CN102795785B
CN102795785B CN201210331877.XA CN201210331877A CN102795785B CN 102795785 B CN102795785 B CN 102795785B CN 201210331877 A CN201210331877 A CN 201210331877A CN 102795785 B CN102795785 B CN 102795785B
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glass
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acid solution
etching tank
anti reflection
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CN102795785A (en
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刘立强
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Abstract

The invention relates to anti-reflecting glass and a method for preparing the anti-reflecting glass through secondary acid corrosion. The method aims to obtain zero-reflecting Na2O-CaO-SiO2 system glass and greatly improve the optical transmissivity of the glass. The method is realized through the following technical scheme: a glass matrix is put in two acidic solution corrosion tanks to be corroded orderly; and after being taken out and cleaned, the glass matrix is put in a drying oven to be dried, therefore, the anti-reflecting glass is obtained. The method has the advantages that the cost is low, and the glass is optimal in anti-reflection performance and anti-reflection bandwidth; and the visible-light double-face reflectivity of the glass is lower than 0.5%. The visible light transmissivity of ultra-white sheet glass treated by the method exceeds 99%, while the anti-reflection bandwidth having the transmissivity greater than 96% reaches up to 1200 nm; and the anti-reflection performance of the ultra-white sheet glass reaches international advanced level.

Description

The method of anti reflection glass is prepared in anti reflection glass and quadratic acid corrosion
Technical field
The present invention relates to method for processing surface of glass, particularly quadratic acid corrosion anti reflection glass and preparation method thereof.The anti reflection glass prepared through quadratic acid etch is applicable to solar energy optical-thermal and photoelectric material, glass for building purposes, garden glass wall and ornamental glass.
Background technology
The research of the anti reflection glass that current investigator carries out, the visible light transmittance rate of glass mostly is about 96%, and complex process cost is high, is not suitable for large-scale production.The present inventor is through concentrating on studies in a few years, invent anticaustic method antireflective technology, the anti-reflective effect of the antireflective technology of this original creation is good, cost is low, more than 99% is reached with the photovoltaic glass visible light transmissivity of the method process, and the bandwidth that transmitance is greater than 96% can reach 1200nm, and this achievement in research makes the photovoltaic glass antireflective technology of China reach the leading level in the world.The application of this technology will promote the efficiency of conversion of photovoltaic cell greatly, promotes the international competitiveness of China's photovoltaic products, for the development of China's photovoltaic industry and the progress of China's solar utilization technique contribute.The anti reflection glass utilizing this technology to produce is applied to building curtain wall, greenhouse wall body and ornamental glass and can reduces light pollution, improves the utilization ratio of sunlight, increase vision definition.
Summary of the invention
Anti reflection glass that a kind of anti-reflective effect is good, cost is low that the demand that the present invention be directed to the glass such as current photovoltaic, photo-thermal, building needs to reduce reflectivity, improves transmitance and eliminate light pollution is invented and preparation method thereof.
For achieving the above object, the technical solution adopted in the present invention is: a kind of anti reflection glass, and it comprises the antireflective coating on glass basis and surface thereof, and described antireflective coating is the antireflection film layer of continuous gradient index distribution.
Described antireflective coating layer thickness is 80-500 nanometer.
Described glass basis is photovoltaic, photo-thermal, building, greenhouse or decoration Na with rolling process or float process 2o-CaO-SiO 2system glass.
The preparation method that the present invention adopts is: the method for anti reflection glass is prepared in quadratic acid corrosion, glass basis is put into successively the internal corrosion of two acid solution etching tanks, and taking-up is put into drying in oven after cleaning and obtained anti reflection glass.
Glass basis used is photovoltaic, photo-thermal, building, greenhouse or decoration Na with rolling process or float process 2o-CaO-SiO 2system glass, before glass basis puts into acid solution, its surface need clean up with clean-out system, and then clean with deionized water rinsing.Common clean-out system on market.
The glass basis rinsed well is put into first acid solution etching tank, described acid solution contains HF, H 2sO 4, HCl, HNO 3, H 3pO 4and H 3bO 3in one or more, wherein HCl and H 3bO 3can not be used alone; And 0.5 ~ 48h is placed in groove, clean with deionized water rinsing after taking-up.
Acid solutions used is respectively above: HF 0.0001 ~ 1%, H 2sO 40.01 ~ 5%, HCl 0.01 ~ 5%, HNO 30.001 ~ 5%, H 3pO 40.001 ~ 5%, H 3bO 30.01 ~ 5%.
Glass basis through first acid solution etching tank corrosion is put into second acid solution etching tank again, and the acid solution in second described acid solution etching tank contains HF and NaSiO 3, place 0.1 ~ 20h, then taking-up washed with de-ionized water is clean.
HF and NaSiO used 3strength of solution is respectively 0.001 ~ 1% and 0.0001 ~ 0.001%.
Glass basis through two acid solution etching tank corrosion is put into the drying baker of 100 ~ 500 DEG C, dry 10 ~ 120min, close baking oven for heating switch, when cooling to 50 DEG C, glass is taken out from baking oven, obtain anti reflection glass.
The invention has the beneficial effects as follows: adopt anticaustic method, the method make use of the microtexture feature of glass dexterously, by anticaustic technology make glass surface be formed porous SiO that one deck has continuous gradient index distribution 2antireflection film layer, and the graded index profile form that can control antireflection film layer, make the reflection preventing ability of glass and antireflective bandwidth reach optimum.Visible ray double-sided reflecting rate is lower than 0.5%, and the visible light transmissivity of the ultrawhite sheet glass of process of the present invention is more than 99%, and the antireflective bandwidth that transmitance is greater than 96% reaches 1200nm, and its reflection preventing ability is reached the international leading level.Cost is low.
Accompanying drawing explanation
Figure 1 shows that the glass basis profile scanning Electronic Speculum figure of embodiment 1 without antireflective process;
Figure 2 shows that the scanning electron microscope (SEM) photograph of embodiment 1 through the glass surface continuous index distribution antireflection film layer section of anticaustic antireflective process;
Figure 3 shows that the unprocessed glass of embodiment 1 and quadratic acid corrode transmitance and the reflectance curve figure of anti reflection glass.
Embodiment
embodiment 1:
As shown in Figure 2, a kind of anti reflection glass, it comprises the antireflective coating on glass basis and surface thereof, and described antireflective coating is the antireflection film layer of continuous gradient index distribution.Described antireflective coating layer thickness is 80-500 nanometer.Described glass basis is photovoltaic, photo-thermal, building, greenhouse or decoration Na with rolling process or float process 2o-CaO-SiO 2system glass.Figure 1 shows that the glass basis profile scanning Electronic Speculum figure without antireflective process.
Measure gained anti reflection glass transmitance and reflectivity, see Fig. 3.In figure, " former sheet glass " is without the photovoltaic with rolling process or float process of antireflective process, photo-thermal, building, greenhouse and decoration Na 2o-CaO-SiO 2system glass (sodium calcium silicon system glass) matrix, its transmitance before antireflective process is about 91%, and reflectivity is about 8%.The visible ray that after adopting the process of this antireflective method, glass is saturating crosses that rate can reach more than 99%, reflectivity is lower than 0.5%.
embodiment 2:
The photovoltaic with rolling process or float process of antireflective process, photo-thermal or Na for building will be needed to be 2o-CaO-SiO 2system glass basis surface clean-out system cleans up, and then clean with deionized water rinsing.Glass basis being put into first containing concentration is 5%H 2sO 4in solution corrosion groove, and place 6h in groove, clean with deionized water rinsing after taking-up.The glass basis cleaned up being put into again second containing concentration is 0.003% HF and 0.0006% Na 2siO 3etching tank in, place 15h, then taking-up washed with de-ionized water is clean.The glass basis cleaned up is put into the drying baker of 200 DEG C, dry 90min, close baking oven for heating switch, take out from baking oven when being cooled to 50 DEG C, obtain anti reflection glass.
embodiment 3:
The photovoltaic with rolling process or float process of antireflective process, photo-thermal or Na for building will be needed to be 2o-CaO-SiO 2system glass basis surface clean-out system cleans up, and then clean with deionized water rinsing.Glass basis is put into first and contain the etching tank that concentration is 0.001%HF solution and 1%HCl solution, and place 3h in groove, clean with deionized water rinsing after taking-up.The glass basis cleaned up being put into again second containing concentration is 0.001% HF and 0.0001% Na 2siO 3etching tank in, place 20h, then taking-up washed with de-ionized water is clean.The glass basis cleaned up is put into the drying baker of 300 DEG C, dry 60 minutes, close baking oven for heating switch, take out from baking oven when being cooled to 50 DEG C, obtain anti reflection glass.
embodiment 4:
The photovoltaic with rolling process or float process of antireflective process, photo-thermal or Na for building will be needed to be 2o-CaO-SiO 2system glass basis surface clean-out system cleans up, and then clean with deionized water rinsing.Glass basis is put into first containing 0.001%HF, 2%H 2sO 4, 0.02%HCl, 0.5%HNO 3, 1%H 3pO 4and 0.06%H 3bO 3in the etching tank of solution, and place 0.5h in groove, clean with deionized water rinsing after taking-up.The glass basis cleaned up being put into again second containing concentration is 1% HF and 0.001% Na 2siO 3etching tank in, place 0.1h, then taking-up washed with de-ionized water is clean.The glass basis cleaned up is put into the drying baker of 500 DEG C, dry 10 minutes, close baking oven for heating switch, take out from baking oven when being cooled to 50 DEG C, obtain anti reflection glass.
embodiment 5:
The photovoltaic with rolling process or float process of antireflective process, photo-thermal or Na for building will be needed to be 2o-CaO-SiO 2system glass basis surface clean-out system cleans up, and then clean with deionized water rinsing.Glass basis is put into first containing 0.03%HF, 0.01%H 2sO 4with 5% H 3pO 4in the etching tank of solution, and place 2h in groove, clean with deionized water rinsing after taking-up.The glass basis cleaned up being put into again second containing concentration is 0.02% HF and 0.0005% Na 2siO 3etching tank in, place 4h, then taking-up washed with de-ionized water is clean.The glass basis cleaned up is put into the drying baker of 400 DEG C, dry 30 minutes, close baking oven for heating switch, take out from baking oven when being cooled to 50 DEG C, obtain anti reflection glass.
embodiment 6:
The photovoltaic with rolling process or float process of antireflective process, photo-thermal or Na for building will be needed to be 2o-CaO-SiO 2system glass basis surface clean-out system cleans up, and then clean with deionized water rinsing.Glass basis is put into first containing 5%H 2sO 4with in the etching tank of 0.05HCl solution, and place 48h in groove, clean with deionized water rinsing after taking-up.The glass basis cleaned up being put into again second containing concentration is 0.07% HF and 0.0008% Na 2siO 3etching tank in, place 1h, then taking-up washed with de-ionized water is clean.The glass basis cleaned up is put into the drying baker of 100 DEG C, dry 120 minutes, close baking oven for heating switch, take out from baking oven when being cooled to 50 DEG C, obtain anti reflection glass.
embodiment 7:
The photovoltaic with rolling process or float process of antireflective process, photo-thermal or Na for building will be needed to be 2o-CaO-SiO 2system glass basis surface clean-out system cleans up, and then clean with deionized water rinsing.Glass basis is put into first containing 0.0001%HF, 5%HCl, 0.001%HNO 3and 5%H 3bO 3in the etching tank of solution, and place 20h in groove, clean with deionized water rinsing after taking-up.The glass basis cleaned up being put into again second containing concentration is 0.009% HF and 0.0003% Na 2siO 3etching tank in, place 15h, then taking-up washed with de-ionized water is clean.The glass basis cleaned up is put into the drying baker of 150 DEG C, dry 100 minutes, close baking oven for heating switch, take out from baking oven when being cooled to 50 DEG C, obtain anti reflection glass.
embodiment 8:
The photovoltaic with rolling process or float process of antireflective process, photo-thermal or Na for building will be needed to be 2o-CaO-SiO 2system glass basis surface clean-out system cleans up, and then clean with deionized water rinsing.Glass basis is put into first containing 0.0003%HF, 5%H 2sO 4, 0.01%HCl, 0.001%H 3pO 4and 0.01%H 3bO 3in the etching tank of solution, and place 10h in groove, clean with deionized water rinsing after taking-up.The glass basis cleaned up being put into again second containing concentration is 0.05% HF and 0.001% Na 2siO 3etching tank in, place 0.8h, then taking-up washed with de-ionized water is clean.The glass basis cleaned up is put into the drying baker of 350 DEG C, dry 50 minutes, close baking oven for heating switch, take out from baking oven when being cooled to 50 DEG C, obtain anti reflection glass.
embodiment 9:
The photovoltaic with rolling process or float process of antireflective process, photo-thermal or Na for building will be needed to be 2o-CaO-SiO 2system glass basis surface clean-out system cleans up, and then clean with deionized water rinsing.Glass basis is put into first containing 0.5%H 2sO 4in the etching tank of solution, and place 10h in groove, clean with deionized water rinsing after taking-up.The glass basis cleaned up being put into again second containing concentration is 0.05% HF and 0.01% Na 2siO 3etching tank in, place 0.8h, then taking-up washed with de-ionized water is clean.The glass basis cleaned up is put into the drying baker of 350 DEG C, dry 50 minutes, close baking oven for heating switch, take out from baking oven when being cooled to 50 DEG C, obtain anti reflection glass.
embodiment 10:
The photovoltaic with rolling process or float process of antireflective process, photo-thermal or Na for building will be needed to be 2o-CaO-SiO 2system glass basis surface clean-out system cleans up, and then clean with deionized water rinsing.Glass basis is put into first etching tank containing 1%HF solution, and place 20h in groove, clean with deionized water rinsing after taking-up.The glass basis cleaned up being put into again second containing concentration is 0.009% HF and 0.0003% Na 2siO 3etching tank in, place 15h, then taking-up washed with de-ionized water is clean.The glass basis cleaned up is put into the drying baker of 150 DEG C, dry 100 minutes, close baking oven for heating switch, take out from baking oven when being cooled to 50 DEG C, obtain anti reflection glass.
embodiment 11:
The photovoltaic with rolling process or float process of antireflective process, photo-thermal or Na for building will be needed to be 2o-CaO-SiO 2system glass basis surface clean-out system cleans up, and then clean with deionized water rinsing.Glass basis is put into first containing 5%HNO 3in the etching tank of solution, and place 48h in groove, clean with deionized water rinsing after taking-up.The glass basis cleaned up being put into again second containing concentration is 0.07% HF and 0.0008% Na 2siO 3etching tank in, place 1h, then taking-up washed with de-ionized water is clean.The glass basis cleaned up is put into the drying baker of 500 DEG C, dry 10 minutes, close baking oven for heating switch, take out from baking oven when being cooled to 50 DEG C, obtain anti reflection glass.
embodiment 12:
The photovoltaic with rolling process or float process of antireflective process, photo-thermal or Na for building will be needed to be 2o-CaO-SiO 2system glass basis surface clean-out system cleans up, and then clean with deionized water rinsing.Glass basis being put into first containing concentration is the H of 3% 3pO 4in solution corrosion groove, and place 6h in groove, clean with deionized water rinsing after taking-up.The glass basis cleaned up being put into again second containing concentration is 0.003% HF and 0.0006% Na 2siO 3etching tank in, place 15h, then taking-up washed with de-ionized water is clean.The glass basis cleaned up is put into the drying baker of 200 DEG C, dry 90min, close baking oven for heating switch, take out from baking oven when being cooled to 50 DEG C, obtain anti reflection glass.

Claims (3)

1. the method for anti reflection glass is prepared in quadratic acid corrosion, and it is characterized in that, glass basis is put into successively the internal corrosion of two acid solution etching tanks, taking-up is put into drying in oven after cleaning and obtained anti reflection glass; Acid solution wherein in first acid solution etching tank contains HF, H 2sO 4, HCl, HNO 3, H 3pO 4and H 3bO 3in one or more, HCl and H 3bO 3can not be used alone; And 0.5 ~ 48h is placed in first acid solution etching tank, clean with deionized water rinsing after taking-up; In first acid solution etching tank, acid solutions used is respectively: HF 0.0001 ~ 1%, H 2sO 40.01 ~ 5%, HCl 0.01 ~ 5%, HNO 30.001 ~ 5%, H 3pO 40.001 ~ 5%, H 3bO 30.01 ~ 5%; Acid solution in second acid solution etching tank contains HF and NaSiO 3, place 0.1 ~ 20h, then taking-up washed with de-ionized water is clean; HF and NaSiO used 3strength of solution is respectively 0.001 ~ 1% and 0.0001 ~ 0.01%.
2. the method for anti reflection glass is prepared in quadratic acid corrosion as claimed in claim 1, it is characterized in that, glass basis used is photovoltaic, photo-thermal, building, greenhouse or decoration Na with rolling process or float process 2o-CaO-SiO 2system glass, before glass basis puts into acid solution, its surface need clean up with clean-out system, and then clean with deionized water rinsing.
3. the method for anti reflection glass is prepared in quadratic acid corrosion as claimed in claim 1, it is characterized in that, glass basis through two acid solution etching tank corrosion is put into the drying baker of 100 ~ 500 DEG C, dry 10 ~ 120min, close baking oven for heating switch, when cooling to 50 DEG C, glass is taken out from baking oven, obtain anti reflection glass.
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CN105152542B (en) * 2015-10-19 2017-06-09 上海光和光学制造股份有限公司 A kind of preparation method of anti-dazzle glas
CN110240415A (en) * 2019-05-31 2019-09-17 山东建筑大学 A kind of preparation method of the ultralow reflecting glass of sunlight all band
CN115490433B (en) * 2022-09-30 2024-03-22 海南海控特玻科技有限公司 Reflection-reducing reflection-increasing high-alumina silicate glass and preparation method thereof

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