CN102792524B - Contact plug, comprises the driver element of this contact plug and the manufacture method of driver element - Google Patents

Contact plug, comprises the driver element of this contact plug and the manufacture method of driver element Download PDF

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Publication number
CN102792524B
CN102792524B CN201180014075.XA CN201180014075A CN102792524B CN 102792524 B CN102792524 B CN 102792524B CN 201180014075 A CN201180014075 A CN 201180014075A CN 102792524 B CN102792524 B CN 102792524B
Authority
CN
China
Prior art keywords
pcb
circuit board
printed circuit
contact plug
contact
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201180014075.XA
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Chinese (zh)
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CN102792524A (en
Inventor
T.胡克
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
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Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of CN102792524A publication Critical patent/CN102792524A/en
Application granted granted Critical
Publication of CN102792524B publication Critical patent/CN102792524B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/51Fixed connections for rigid printed circuits or like structures
    • H01R12/55Fixed connections for rigid printed circuits or like structures characterised by the terminals
    • H01R12/58Fixed connections for rigid printed circuits or like structures characterised by the terminals terminals for insertion into holes
    • H01R12/585Terminals having a press fit or a compliant portion and a shank passing through a hole in the printed circuit board
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00Connectors or connections adapted for particular applications
    • H01R2201/26Connectors or connections adapted for particular applications for vehicles

Landscapes

  • Coupling Device And Connection With Printed Circuit (AREA)

Abstract

The present invention relates to a kind of contact plug (10), it is particularly useful for setting up with printed circuit board (PCB) (30) being electrically connected, and a kind of driver element and its manufacture method comprising contact plug, there is contact ear (12), described contact ear has flexible press-in district (14), for being inserted in the socket (32) of hole shape along direction of insertion (20), wherein, described press-in district (14) being transversely resiliently deformable in direction of insertion (20), wherein, at upper at least one support component (16) that is shaped of described contact ear (12), described support component is provided for the supporting surface (18) of printed circuit board (PCB) (30) under the insert state of contact ear (12).

Description

Contact plug, comprises the driver element of this contact plug and the manufacture method of driver element
Prior art
The present invention relates to according to a kind of device described in the type of independent claims and a kind of method.
Regulate drive unit by the known one of DE10229606A1, wherein, printed circuit board (PCB) is arranged in a case of electronic device.Herein, driver element has contact plug, and it is embedded by contact ear (or being called contact chip (Kontaktfahne)) in the contact base of the hole shape of printed circuit board (PCB).Contact ear has extension in the end regions of its printed circuit board side, and this extension period in the socket inserting printed circuit board (PCB) is resiliently deformed.The shortcoming of this enforcement structure is, the relative position between contact ear and socket is about not setting while direction of insertion is defined.This problem is especially more outstanding when contact plug is not injection-moulded in case of electronic device regularly, and printed circuit board (PCB) is such as only supported at the side face place of its outside.
Of the present invention open
Advantage of the present invention
On the other hand, have the feature of independent claims, according to device of the present invention and according to method of the present invention, there is advantage, by contact plug there is the support component of supporting surface, press-in district can preset in an insertion direction about the position of printed circuit board (PCB) with limiting.Prevent press-in district very few or insert too much in the socket of hole shape of printed circuit board (PCB) thus.By this optimization arranged relative to the position of socket according to of the present invention, press-in district, ensure that a kind of lasting electrical contact reliably.
Some favourable expansion scheme and the improvement of the embodiment provided in independent claims can be realized by the measure listed in the dependent claims.Particularly advantageously support component is manufactured the part of the one of the contact ear of one-piece construction, because do not need the manufacturing expense of adding or Master Cost for this reason.In the case, support component with contact ear by identical material, such as, by the metal manufacture that conductibility is good, best punching press is out.
By support component is designed to the branch with free end, supporting surface can realized with the tight adjacent of the socket of hole shape.In order to absorb the higher insertion force entered in printed circuit board (PCB), this branch design becomes the straight or bending extension of contact ear, has between 10 ° and 70 °, preferably between 20 ° and 50 °, medium angles between this extension and its direction of insertion.
At this, be selectively shaped at contact ear place one or two extension, wherein, and best being arranged symmetrically relative to direction of insertion of the latter.
If contact plug is designed to stamping parts, so can manufacture press-in district and support component by means of an only stamping tool simultaneously.
Contact ear has a press-in district ideally, and this press-in district extends on the whole axial width of printed circuit board (PCB) about direction of insertion.Then support component ends at the marginal zone place in press-in district with its free end, apical grafting is on a printed circuit ideally in an inserted condition for supporting surface thus.
Particularly advantageously, press-in district becomes to have a ring hole with the form design of ring, and it has flexible sidewall.Wall portion being transversely resiliently deformed in direction of insertion of side of ring when inserting contact ear thus, these sidewalls apply extruding force to the socket of hole shape thus.The supporting surface of support component is disposed in inside, ring hole about direction of insertion in this embodiment, is especially arranged in the fringe region of support component.
Have printed circuit board (PCB) according to driver element of the present invention, this printed circuit board arrangement is in a case of electronic device or housing parts.Be inserted into the socket of the hole shape of printed circuit board (PCB) in the case with its contact ear according to contact plug of the present invention.
If contact plug is designed to the insert manufactured separately, and is not be pressed into regularly in the housing parts of driver element, so the present invention is particularly advantageous.In the project organization situation of this cost advantages of contact plug, be subject to the margin of tolerance of installing restriction comparatively large, because during loading printed circuit board (PCB), contact plug can moved or is being bent to a greater extent.In order to compensate this position inexactness, printed circuit board (PCB) can advantageously be inserted on contact ear, until lean on the support surface.If such as arrange an electric conductor bendingly on contact ear, so also the bending of this bending member can be compensated by printed circuit board (PCB) supporting on a support element.The conductor of bending is preferably connected with the carbon brush configuration of the motor of driver element.In the case, the length of contact ear is designed in an insertion direction in this wise, when printed circuit board (PCB) leans in a backstop in housing parts, during insertion printed circuit board (PCB) in contact plug retrude situation, in any case printed circuit board (PCB) is all pushed in the region in press-in district.But in order to prevent press-in district exceedingly by socket slippage, support component directly forms a supporting surface for printed circuit board (PCB) at contact plug place.
The present invention is specially adapted to a kind of driver element, and in this driver element, printed circuit board (PCB) is bearing in housing parts at its external margin place.In the case, relatively large spacing can be formed in the housing between socket and the bearing-surface of printed circuit board (PCB), thus not only printed circuit board (PCB), and header contact is arranged in certain margin of tolerance movably.On the contrary, by the support component according to project organization of the present invention, printed circuit board (PCB) can so be passed on connection-peg (Steckerfahne) for a long time, until its apical grafting is on the supporting surface of support component.
By this way, a kind of driver element can be manufactured according to the present invention, wherein contact ear and reliably in socket, form electrical contact.
In a preferred project organization, housing parts constructs a flange of attachment plug, printed circuit board (PCB) can enter in housing parts through this flange and be installed on contact plug.Cancel the installation of the additional lid of housing parts thus, the especially lid of case of electronic device.
Accompanying drawing is sketched
Embodiments of the invention are shown in the drawings and be described in detail in the following description.Shown in accompanying drawing:
Fig. 1 is the schematic section according to driver element of the present invention,
Fig. 2 and 3 is according to different contact plug of the present invention.
Embodiments of the present invention
Driver element 50 is shown in Fig. 1, has such as been used to as it the mobilizable parts in conditioner motor-car.Driver element 50 has motor 58 and housing 59, selectively arranges the transmission mechanism be not shown specifically in the housing.In the housing parts 51 of housing 59, printed circuit board (PCB) 30 is set.At this, housing parts 51 can be designed to the case of electronic device 52 separated with housing 59.In housing parts 51, arrange contact plug 10, this contact plug forms electrical connection between printed circuit board (PCB) 30 and the power supply of motor 58.Contact plug 10 has contact ear 12 an end, it is inserted in the corresponding socket 32 of printed circuit board (PCB) 30.Conductor line (printed conductor) 56 constructs bendingly relative to contact ear 12, is fixed in housing parts 51 by contact plug 10 by means of this conductor line.Electric conductor 56 is roughly bent 90 ° relative to contact ear 12 and such as contacts with carbon brush 70 in an embodiment, and this carbon brush is arranged in brush holder (B ü rstk cher) 72.Carbon brush 70 apical grafting is on current-collector 74, and this current-collector supplies electric current to the rotor 76 of the rotatably support of motor 58.The contact plug 10 do not illustrated in addition such as can be formed with transducer 78 and be electrically connected.Transducer 78 such as can with toroidal magnet 80 acting in conjunction, to detect the turned position of rotor 76.
Contact plug 10 manufactures the insert 54 manufactured separately herein, and it is such as sheet metal bending part 55.During assembling shell 59, contact plug 10 is inserted into or is pressed in housing parts 51, does not therefore need to carry out complicated injection moulding to contact plug 10.The installation site that contact ear 12 is approximately perpendicular to printed circuit board (PCB) 30 is carried out orientation and has press-in district 14 in the end of its printed circuit board side.Contact ear 12 protrudes from shell rim 53 freely at a certain distance in housing parts 51, and therefore during inserting printed circuit board (PCB) 30 along direction of insertion 20, contact plug 10 can offset or bend in certain degree.Owing to contacting movable property and the mobility of ear 12, the position of related features in press-in district 14 is schematically illustrated by double-head arrow 15.Contact plug 10 is shaped in the region of contact ear 12 one or two support component 16, and this support component has the supporting surface 18 for printed circuit board (PCB) 30.Along direction of insertion 20, printed circuit board (PCB) 30 is being installed to period in housing parts 51, contact ear 12 moves in socket 32, until printed circuit board (PCB) 30(is especially at its outward flange 62 place) be supported on the corresponding bearing-surface 64 of housing 59.Contact plug 10 is so designed at this, makes to be pushed down in the situation inserting printed circuit board (PCB) 30 completely the inside that district 14 is positioned in the thickness 31 of printed circuit board (PCB).For preventing the socket 32 (due to the contact ear 12 arranged movably to a certain extent, this is possible) passed completely in press-in district 14 through hole shape, supporting surface 18 stops the further passing of printed circuit board (PCB) 30 on contact ear 12.If contact ear 12 utilizes a mechanical pretension to be positioned in housing parts 51 against the printed circuit board (PCB) 30 that will insert, so be pressed into district 14 and be positioned on a position before assembling printed circuit board (PCB) 30, this position is moved (such as mobile 0.5 – 1.0mm) completing the position under confined state relative to it in the direction of insertion 20 against printed circuit board (PCB) 30.Therefore, printed circuit board (PCB) 30 is assembled until bearing-surface 64 place time press-in district 14 to be pressed in housing parts 51 on its last position together with printed circuit board (PCB) 30.This such as can be realized by loading mechanism 49, preferably by housing parts lid 49.Supporting surface 18 now Restricted Contact ear 12 to the insertion in socket 34.
In an alternative embodiment, housing parts 51 have alternatively the attachment plug for outside around flange 82, printed circuit board (PCB) 30 is inserted in housing parts 51 in direction of insertion 20 through this flange.Housing parts 51 is closed by connecting outside attachment plug (not shown) in the case.
The contact plug 10 of Fig. 1 is shown enlargedly corresponding to view II in fig. 2.Electric conductor 56 is bent into approx again relative to contact ear 12 and arranges squarely.Press-in district 14 is designed to have the ring (hse) 34 with ring hole 40 herein.Ring 34 has the sidewall 36 of bridge joint chip, and this sidewall is transversely elastic construction in direction of insertion 20.Press-in district 14 is designed at this region limited contacting ear 12, forms the electrical contact with the best of the socket of printed circuit board (PCB) in this region by the strain of sidewall 36.Therefore, the expanded range being pressed into district 14 is identical with the thickness 31 of printed circuit board (PCB) 30 ideally.Owing to being pressed into the inexactness 15 of the position in district 14, the total length 13 of contact ear 12 is designed by so long, making when printed circuit board (PCB) 30 apical grafting is on bearing-surface 64, in the maximum retrude situation of contact ear, also having when inserting printed circuit board (PCB) 30 along direction of insertion 20 very most press-in district 14 overlapping with the thickness 31 of printed circuit board (PCB) 30 all the time.
It is not fully overlapping with the thickness 31 of printed circuit board (PCB) 30 for such as showing press-in district 14 in figure 3.By the length 13 of design contact ear 12, ensure all the time, this overlapping portion 84 enough forms reliable electrical contact.If contact ear 12 is mobile against printed circuit board (PCB) 30 (direction of insertion 20 against printed circuit board (PCB) 30) in its margin of tolerance 15, so the supporting surface 18 of support component 16 just stops the further intrusion of contact ear 12 through socket 32.Be pressed into district 14 thus to be located by the thickness 31 best relative to printed circuit board (PCB) 30 when printed circuit board (PCB) 30 leans on supporting surface 18.Be configured with two support components 16 in fig. 2, they are oppositely arranged symmetrically about direction of insertion 20.Support component 16 is designed to the extension 22 with free end 26 at this, and this extension arranges supporting surface 18.Extension 22 forms a moderate angles 24 relative to direction of insertion 20 in the case, and this angle is designed between scope 10 ° and 70 °, preferably between 20 ° and 50 °.This angle is approximately 30 ° in fig. 2.Supporting surface 18 is now arranged in the edge and the fringe region 38 being simultaneously arranged in ring hole 40 in this embodiment according to Fig. 2 that are pressed into district 14.On cost particularly advantageously, the contact ear 12 with one or more support component 16 can be designed to stamping parts 28, does not need other procedure of processing thus.
In figure 3, contact ear 12 only has an only support component 16, and it is configured to herein deviously.This support component 16 is approximately parallel to direction of insertion 20 orientation at its free end 26 place and extends to medium sized (average) bending radius in contact ear 12, and wherein, this bifurcated approximately corresponds to the open-angle 24 of Fig. 2.
It should be noted that the possibility that can realize the multiple combination perhaps between each single feature about the embodiment illustrated in the accompanying drawings and in the description.Therefore, such as also can replace ring and realize being pressed into the concrete structural design in district 14 with other shaped structure, these shaped structures are applied to the extruding force transversely of direction of insertion 20.Similarly, can change number and the moulding of support component 16, support component is not limited to the extension 22 with free end 26 thus.Also independent electronic module can be applied to according to the formation of electrical connection of the present invention, or in the use Anywhere that printed circuit board (PCB) 30 and contact plug 10 are assembled together.Preferably, the present invention is applied to the electronic window regulator drive unit in motor vehicle, and sliding top skylight drives and stops or seat drive device.

Claims (15)

1. contact plug (10), it is electrically connected for setting up with printed circuit board (PCB) (30), there is contact ear (12), described contact ear has flexible press-in district (14), for being inserted in the socket (32) of hole shape along direction of insertion (20), wherein, described press-in district (14) being transversely resiliently deformable in direction of insertion (20), it is characterized in that, at upper at least one support component (16) that is shaped of described contact ear (12), described support component is provided for the supporting surface (18) of printed circuit board (PCB) (30) under the insert state of contact ear (12),
Described contact plug (10) is designed to the insert (54) manufactured separately, wherein, arrange at described contact ear (12) place bending, for CD-ROM drive motor (58) supply electric current and/or the conductor line (56) of signal
Described contact plug (10) is placed into or inserts or be pressed in housing parts (51),
Described printed circuit board (PCB) (30) is loaded in housing parts (51) along direction of insertion (20),
Described contact ear (12) is pushed in the corresponding socket (32) of printed circuit board (PCB) (30), until the supporting surface (18) of support component (16) leans on printed circuit board (PCB) (30)
Described contact ear (12) in direction of insertion (20) by pre-tensioner in described housing parts (51), describedly contact ear (12) along with the motion of printed circuit board (PCB) (30) with printed circuit board (PCB) (30) being loaded period in described housing parts (51) and pre-tensioner to be extruded by against described, thus press-in district (14) is overlapping with the thickness (31) of described printed circuit board (PCB) (30) deviously when described printed circuit board (PCB) (30) is supported on bearing-surface (64), wherein, described printed circuit board (PCB) (30) is pressed towards described bearing-surface (64) by means of loading mechanism,
Wherein, for preventing the contact ear (12) owing to arranging movably to a certain extent, press-in district (14) is pushed completely to move the socket (32) through hole shape, described supporting surface (18) stops the further passing of printed circuit board (PCB) (30) on contact ear 12, when contacting ear (12) and utilizing a mechanical pretension to be positioned in housing parts (51) against the printed circuit board (PCB) that will insert (30), before assembling printed circuit board (PCB) (30), be pressed into district (14) is positioned on a position, this position is moved completing the position under confined state relative to it in the direction of insertion (20) against printed circuit board (PCB) (30), thus by printed circuit board (PCB) (30) assembling until bearing-surface (64) place time press-in district (14) be pressed into together with printed circuit board (PCB) (30) on the last position in housing parts (51).
2. according to contact plug according to claim 1 (10), it is characterized in that, described at least one support component (16) forms integratedly, by with the described material contacting ear (12) identical.
3. according to the contact plug (10) described in claim 1 or 2, it is characterized in that, described at least one support component (16) is designed on the described contact ear (12) with a free end (26) towards the extension (22) on printed circuit board (PCB) (30) direction, wherein, described extension (22) is 10 ° about described direction of insertion (20) with angle (24) and arranges with opening to 70 °.
4. according to contact plug according to claim 3 (10), it is characterized in that, described extension (22) is 20 ° about described direction of insertion (20) with angle (24) and arranges with opening to 50 °.
5. according to contact plug according to claim 3 (10), it is characterized in that, described extension (22) is configured to point-blank or deviously.
6. according to contact plug according to claim 5 (10), it is characterized in that, two extension (22) fork-shapeds ground, symmetrically opposite to be formed.
7. according to the contact plug (10) described in claim 1 or 2, it is characterized in that, described contact plug (10) is designed to stamping parts (28), is formed together with the described ear (12) that contacts with described at least one support component (16) in an only punching course.
8. according to the contact plug (10) described in claim 1 or 2, it is characterized in that, described supporting surface (18) is arranged in the region of described press-in district (14) about direction of insertion (20).
9. according to contact plug according to claim 8 (10), it is characterized in that, described supporting surface (18) about direction of insertion (20) be arranged on press-in district (14) in the face of described support component (16) fringe region in.
10. according to the contact plug (10) described in claim 1 or 2, it is characterized in that, described press-in district (14) be designed to have bridge joint bar shaped, can the ring (34) of sidewall (36) of strain, described sidewall in an inserted condition apical grafting forms electrical contact in the described socket (32) of described printed circuit board (PCB) (30).
11. according to contact plug according to claim 10 (10), it is characterized in that, described supporting surface (18) is arranged in on the height of the fringe region (38) in the ring hole (40) faced by described support component (16).
12. driver elements (50), it has the case of electronic device (52) of accommodation printed circuit board (PCB) (30), it is characterized in that having according in any one of the preceding claims wherein, for carrying out being electrically connected between described printed circuit board (PCB) (30) and described driver element (50) contact plug (10).
13., according to driver element according to claim 12 (50), is characterized in that, described contact plug (10) is designed to the sheet metal bending part (55) of metal.
14. according to the driver element (50) described in claim 12 or 13, it is characterized in that, described printed circuit board (PCB) (30) is supported on the bearing-surface (64) of described case of electronic device (52) at ring edge (62) place of its outside.
15. according to driver element according to claim 14 (50), it is characterized in that, described printed circuit board (PCB) (30) is at ring edge (62) place of its outside and the bearing-surface (64) being supported on described case of electronic device (52) for the described socket (32) contacting ear (12) at intervals.
CN201180014075.XA 2010-03-15 2011-01-25 Contact plug, comprises the driver element of this contact plug and the manufacture method of driver element Expired - Fee Related CN102792524B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE201010002862 DE102010002862A1 (en) 2010-03-15 2010-03-15 Contact plug, drive unit including such, as well as manufacturing method of a drive unit
DE102010002862.2 2010-03-15
PCT/EP2011/050941 WO2011113635A1 (en) 2010-03-15 2011-01-25 Contact plug, drive unit containing same and production method for a drive unit

Publications (2)

Publication Number Publication Date
CN102792524A CN102792524A (en) 2012-11-21
CN102792524B true CN102792524B (en) 2016-01-20

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Application Number Title Priority Date Filing Date
CN201180014075.XA Expired - Fee Related CN102792524B (en) 2010-03-15 2011-01-25 Contact plug, comprises the driver element of this contact plug and the manufacture method of driver element

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CN (1) CN102792524B (en)
DE (1) DE102010002862A1 (en)
WO (1) WO2011113635A1 (en)

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DE102012001478A1 (en) 2012-01-26 2013-08-01 Wabco Gmbh Method for producing a control unit housing and a control unit housing produced by this method
DE102013003800A1 (en) * 2013-03-05 2014-09-11 Wabco Gmbh Housing for receiving a printed circuit board with at least one connector interface, electronic module with such housing, motor vehicle and method for producing such a housing or electronic module
DE102015211505A1 (en) * 2015-06-23 2016-12-29 Zf Friedrichshafen Ag Device for gear selection of a motor vehicle
DE102017206623A1 (en) 2017-04-20 2018-10-25 Robert Bosch Gmbh Brush holder for an electric commutator machine
DE102021104514A1 (en) * 2020-03-12 2021-09-16 Phoenix Contact Gmbh & Co. Kg Method for producing an electronic device with a printed circuit board contained in a device housing and connection elements connected to it for connecting electrical connection conductors

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DE10229606A1 (en) * 2002-06-28 2004-01-15 Robert Bosch Gmbh Manufacturing electrical contact region on servo drive circuit board e.g. for motor vehicles, involves pressing or inserting contact vanes into board openings so vanes protrude into plug holders when board is mounted in housing
CN101145641A (en) * 2006-08-29 2008-03-19 株式会社京浜 Circuit board housing structure

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US7008272B2 (en) * 2003-10-23 2006-03-07 Trw Automotive U.S. Llc Electrical contact
DE602007012391D1 (en) * 2006-08-29 2011-03-24 Keihin Corp PCB housing arrangement
JP2010009975A (en) * 2008-06-27 2010-01-14 Fujitsu Ltd Press-fit contact, connector and connection structure of press-fit contact

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DE10229606A1 (en) * 2002-06-28 2004-01-15 Robert Bosch Gmbh Manufacturing electrical contact region on servo drive circuit board e.g. for motor vehicles, involves pressing or inserting contact vanes into board openings so vanes protrude into plug holders when board is mounted in housing
CN101145641A (en) * 2006-08-29 2008-03-19 株式会社京浜 Circuit board housing structure

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Publication number Publication date
WO2011113635A1 (en) 2011-09-22
DE102010002862A1 (en) 2011-09-15
CN102792524A (en) 2012-11-21

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