CN102790479A - Motor rotor bearing assembly machine - Google Patents
Motor rotor bearing assembly machine Download PDFInfo
- Publication number
- CN102790479A CN102790479A CN2012102854568A CN201210285456A CN102790479A CN 102790479 A CN102790479 A CN 102790479A CN 2012102854568 A CN2012102854568 A CN 2012102854568A CN 201210285456 A CN201210285456 A CN 201210285456A CN 102790479 A CN102790479 A CN 102790479A
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- bearing
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- feed mechanism
- assembly machine
- bearing assembly
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Abstract
The invention relates to the technical field of machining equipment, in particular to a motor rotor (vacuum cleaner series motor) bearing assembly machine, which comprises a machine base, an electric box, a working table, a motor rotor transferring/picking manipulator, a bearing assembly mechanism, a bearing feed mechanism and a bearing hopper, the working table is arranged upon the machine base, the motor rotor transferring/picking manipulator, the bearing assembly mechanism and the bearing feed mechanism are arranged sequentially from the front to the rear on the working table, and the bearing hopper is arranged over the bearing feed mechanism. The motor rotor bearing assembly machine has the advantages of high production efficiency, stable product quality, low production cost and the like, and can automatically assemble bearings on motor rotors.
Description
Technical field
The present invention relates to the machining equipment technical field, particularly a kind of rotor (dust catcher series excited machine) bearing assembly machine.
Background technology
At present; Prior motor rotor (dust catcher series excited machine) bearing assembly machine device generally adopts craft or semiautomation operation; Promptly need accomplish through craft or semi-automation in the rotor running in bearings process in the same way; Along with constantly riseing of human cost; Such course of processing is not only time-consuming, also has unstable product quality, defective and deficiencies such as labour intensity is big, production efficiency is low, processing cost height, so the rotor bearing assembly machine of a kind of automation of development has become the focus of industry.
Summary of the invention
Deficiency to above-mentioned prior art existence; The purpose of this invention is to provide a kind of rotor (dust catcher series excited machine) bearing assembly machine, have production efficiency height, constant product quality, production cost lower, can carry out automatically giving advantage such as rotor running in bearings.
To achieve these goals, the technical scheme that the present invention adopted is:
A kind of rotor bearing assembly machine; Comprise machinery bed and electric box; Be located at the work top above the said machinery bed; Be located at rotor on the said work top from front to back successively to send/reclaimer robot, bearing assembly machine structure and bearing feed mechanism, be located at the bearing charging of said bearing feed mechanism top and put dish.
Further, said bearing feed mechanism and said bearing charging are put and are provided with bearing left and right sides feeding distribution mechanism, the identification of bearing positive and negative and adjusting mechanism and bearing charging clamp-proof mechanism between the dish from the bottom up successively.
Further, said bearing feed mechanism comprises bearing left side feed mechanism and the right feed mechanism of bearing.
Further, said bearing charging is put to coil and is had a fixed inclination.
Further, also comprise dust-proof cushion feed mechanism, the dust-proof cushion material fetching mechanism of being located at said work top left rearward and dust-proof cushion assemble mechanism.
Further, said dust-proof cushion feed mechanism comprises at least a in dustproof plain cushion feed mechanism, plastics dust-proof cushion feed mechanism, the band boss dust-proof cushion feed mechanism.
Further, supporting dustproof plain cushion endoporus shiny surface and the burr face identification mechanism of being provided with of said dustproof plain cushion feed mechanism, said dustproof plain cushion endoporus shiny surface and burr face identification mechanism are located on the said work top.
Further, the supporting anti-folded mechanism of band boss dust-proof cushion that is provided with of said band boss dust-proof cushion feed mechanism, the anti-folded mechanism of said band boss dust-proof cushion is located on the said work top.
Further, be provided with frame above the said work top.
Further, said electric box is located at said machinery bed inside.
The present invention has following design feature: rotor send, reclaimer robot, and the clothes motor is raised in application and cylinder is a power, drive manipulator and move up and down, and manipulator 360 degree unspecified angles stops; The dustproof gasket feed mechanism carries out feeding with vibrating disk, conveyer belt, combination mechanical mechanism etc., wherein resistance size identification plain cushion positive and negative when using planar and plane contact; The feeding of three kinds of different dust-proof cushions is provided, and four kinds of program individual event operations are selected; Dust-proof cushion feed mechanism, application are raised the clothes motor and are added synchronous band, and the diverse location that three kinds of dust-proof cushions are set is got the material point, same feeding point; The dust-proof cushion assemble mechanism is a power with the cylinder, uses wheel and rack and carries out dust-proof cushion 90 degree transpositions.
The present invention and is controlled by design of program owing to adopt full-automaticly to the rotor running in bearings, reduced artificial use, improved production efficiency, improved product quality, reduced production cost, reduced working strength of workers.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is an overall structure sketch map of the present invention;
Fig. 2 is that parts of the present invention launch sketch map;
Fig. 3 is a main TV structure sketch map of the present invention;
Fig. 4 is a left TV structure sketch map of the present invention;
Fig. 5 is a plan structure sketch map of the present invention.
Among the figure:
Embodiment
The following stated is merely preferred embodiment of the present invention, does not therefore limit protection scope of the present invention.
Embodiment, see that Fig. 1 is to shown in Figure 5:
A kind of rotor bearing assembly machine; Comprise machinery bed 12 and the electric box 13 of being located at said machinery bed 12 inside; Be located at the frame 14 of said work top 12 tops; Be located at the work top 11 above the said machinery bed 12; Be located at rotor on the said work top 11 from front to back successively to send/reclaimer robot 1, bearing assembly machine structure 10, bearing left side feed mechanism 9.1 and the right feed mechanism 9.2 of bearing; Be located at bearing left and right sides feeding distribution mechanism 8, the identification of bearing positive and negative of said bearing feed mechanism top from the bottom up successively and put dish 5 with the bearing charging with adjusting mechanism 7, bearing charging clamp-proof mechanism 6; Be located at the dust-proof cushion material fetching mechanism 3 and dust-proof cushion assemble mechanism 4 of said work top 11 left rearward; Be located at the dustproof plain cushion feed mechanism 2.1 and the dustproof plain cushion endoporus shiny surface and the burr face identification mechanism 2.1.1 that are located at left rearward on the said work top on said machinery bed 12 left sides, be located at plastics dust-proof cushion feed mechanism 2.2, the band boss dust-proof cushion feed mechanism 2.3 of arranging side by side said machinery bed 12 back and prevent the folded 2.3.1 of mechanism with the band boss dust-proof cushion of being located at left rearward on the said work top.
Operation principle of the present invention is: bearing is put into said bearing charging put dish 5, put said bearing charging and put dish 5 and be fixed inclination assembling, utilize the gravity of bearing own to slide to said bearing charging clamp-proof mechanism 6 under automatically.Said bearing charging clamp-proof mechanism 6 do to come and go action by cylinder, make bearing get in this mechanism track after, come and go about carrying out and move, support each other by bearing preventing, cause bearing to block in orbit toward the downslide phenomenon.
Bearing gets into through said bearing charging clamp-proof mechanism 6 and passes through the said bearing positive and negative identification and adjusting mechanism 7 that the gear-bearing track connects, and discerns the positive and negative of bearing through the optical fiber induction, if bearing is positive, cylinder (7-a) has tooth bar and is failure to actuate; If bearing is a reverse side; Cylinder (7-a) has rack drives gear-bearing track Rotate 180 degree; Be adjusted into the front, promote by cylinder (7-b) then, bearing is delivered in the bearing track in the said bearing left and right sides feeding distribution mechanism 8; Cylinder (7-b) drives and resets, and cylinder (7-a) has the rack drives reset gear.
Cylinder (8-a) piston rod that is connected with said bearing left and right sides feeding distribution mechanism 8 stretches out, withdraws, and drives back and forth and pulls out a feeding distribution mechanism, and the bearing branch is expected that in the track of the left and right sides, bearing slides to specified point with self gravitation; Respectively bearing is delivered in the workpiece of said bearing left side feed mechanism 9.1 and the right feed mechanism 9.2 of bearing by cylinder (8-b), cylinder (8-c).
Said bearing left side feed mechanism 9.1 and the right feed mechanism 9.2 of bearing are for move synchronously.The bearing that connects said bearing left and right sides feeding distribution mechanism 8 on the feed mechanism 9.1 of a said bearing left side parts material mechanism on the left side, and cylinder (9-a) promotes feed mechanism, and bearing is delivered in the said bearing assembly machine structure 10; BEARING SHAFT is aimed at the rotor axle center; Cylinder (9-b) is pushed into bearing in the bearing assembling bed die the said bearing assembly machine structure 10 in workpiece then, and with Bearing Installation to rotor, cylinder (9-b) resets; Next cylinder (9-a) drive feed mechanism resets, and treats down duty cycle.The bearing that connects said bearing left and right sides feeding distribution mechanism 8 on the right feed mechanism 9.2 of said bearing parts material mechanism on the right side; Cylinder (9-c) promotes feed mechanism, and bearing is delivered in the said bearing assembly machine structure 10, and BEARING SHAFT is aimed at the rotor axle center; Cylinder (9-d) is pushed into bearing in the bearing assembling bed die the said bearing assembly machine structure 10 in workpiece then; Cylinder (9-d) resets, and next cylinder (9-c) drive feed mechanism resets, and treats down duty cycle.
Cylinder (10-a), cylinder (10-b) synchronization action that said bearing assembly machine structure 10 is supporting; The bearing assembling bed die (bed die is replaceable according to the different product model) of bearing is equipped with in promotion; The dress bearing is assembled on the axle of rotor; Cylinder (10-a), cylinder (10-b) withdrawal lead agency reset, and treat next do action.
Rotor send/reclaimer robot 1, is power with the cylinder, and cylinder piston rod is stretched, contracted, and drives mechanical finger and holds tightly and unclamp, and realizes from input tape and the station rotor of taking.The rotor of the bearing to be installed that at first will take from input tape places said bearing assembly machine structure 10 correspondence positions that bearing is installed, after Bearing Installation finishes; With the servomotor is power; The rotation of driving spiral arm realizes 180 degree feedings, and about 90 degree that circle round are then avoided interfering with assemble mechanism; Reset to 180 degree again and get material, bring back the product that assembles on the input tape from station.
Said dust-proof cushion feed mechanism the 2.2,2.2, the 2.3rd is delivered to assigned address with dust-proof cushion, waits for that said dust-proof cushion material fetching mechanism 3 gets material.Said dustproof plain cushion feed mechanism 2.1 is used the vibrating disk feeding, delivers to appointed positions, and said dust-proof cushion material fetching mechanism 3 is got material; Connect the vibrating disk feeding on said dustproof plain cushion endoporus shiny surface and the burr face identification mechanism 2.1.1; Drive workpiece with cylinder (2-a); Promote dustproof plain cushion through studding with the platform of sheet rubber; If the shiny surface and the sheet rubber contact resistance of dustproof plain cushion are smaller, workpiece waits to get the material point to what dustproof plain cushion was delivered to indication; If the burr face of dustproof plain cushion contacts with sheet rubber, resistance is bigger, and then dustproof plain cushion can not pass through platform; After the action, the optical fiber induction waits to get the not dustproof plain cushion of material point, preceding the pushing away of cylinder (2-b); The dustproof plain cushion that rests on the rubber platform is pushed on the conveyer belt, is admitted to again in the vibrating disk; Cylinder (2-a) is circulation front action feeding, till satisfying anti-plain cushion and waiting to get the material point material is arranged.
Said plastics dust-proof cushion feed mechanism 2.2 is used the vibrating disks ordering, waits to get the material point with what mould that dust-proof cushion delivers to appointment; Wait for that said dust-proof cushion material fetching mechanism 3 gets material.
Said band boss dust-proof cushion feed mechanism 2.3 is used the vibrating disk ordering, and band boss dust-proof cushion is delivered to conveyer belt; Wait for that said dust-proof cushion material fetching mechanism 3 gets material.The anti-folded 2.3.1 of mechanism of said band boss dust-proof cushion, the application conveyer belt will be with the boss dust-proof cushion to deliver to and wait to get the material point, use conveyer belt, shorten the fed distance of vibrating disk feeding, prevent to be with boss dust-proof cushion oneself overlapping stuck in the vibrating disk feeding track.If do not need dust-proof cushion when on the rotor bearing being installed, then in the user interface on the touch-screen, select this option, when selecting this option, the 3rd, 4 conductively-closed, said dust-proof cushion material fetching mechanism 3 and dust-proof cushion assemble mechanism 4 attonitys.
When the said dust-proof cushion material fetching mechanism 3 of wait of dustproof plain cushion, plastics dust-proof cushion or three kinds of dust-proof cushions of band boss dust-proof cushion is got the material point; On same straight line, get the material point for three; To raise the clothes motor is power; Drive synchronously with on said dust-proof cushion material fetching mechanism 3, get a material point (three are singly selected operation in the user interface) and a feeding point (4 li bed dies that connect material of dust-proof cushion assemble mechanism) setting corresponding three differences in the program.Initially getting when point material when material fetching mechanism, cylinder (3-a) piston rod stretches out, and material fetching mechanism descends and gets material, get material after; The indentation of cylinder (3-a) piston rod, material fetching mechanism and dust-proof cushion rise, and band drives material fetching mechanism and dust-proof cushion to feeding point (4 li bed dies that connect material of dust-proof cushion assemble mechanism) synchronously, and cylinder (3-a) piston rod stretches out; Material fetching mechanism drops in 4 li bed dies that connect material of said dust-proof cushion assemble mechanism, and cylinder (3-b) piston rod retraction drives material fetching mechanism inner core retraction; The dust-proof cushion endoporus is deviate from workpiece, cylinder (3-a) piston rod indentation then, and material fetching mechanism rises; Cylinder (3-b) resets, and the material fetching mechanism of band drive synchronously resets, and treats next actuation cycle.
The dust-proof cushion of said dust-proof cushion assemble mechanism 4 connects material after bed die flushes dust-proof cushion, and cylinder (4-a) promotes tooth bar, drives the dust-proof cushion that gear the is housed bed die that connects material; The dust-proof cushion bed die dextrorotation that connects material is turn 90 degrees; Make dust-proof cushion become the state of erecting by flat pendulum state, cylinder (4-b) is preceding to be pushed away whole dust-proof cushion assemble mechanism and advances, to dust-proof cushion centrally aligned rotor axis of electric center; Cylinder (4-c) promotes the dust-proof cushion bed die that connects material; Dust-proof cushion is packed on the rotor axis of electric, and cylinder (4-c) drives the dust-proof cushion bed die that connects material and resets then, and then cylinder (4-b) drives whole dust-proof cushion assemble mechanism and resets; Cylinder (4-a) drives the dust-proof cushion that gear the is housed bed die that connects material and resets, and treats next circulation.
The above only is a preferred embodiments of the present invention, so all equivalences of doing according to the described structure of patent claim of the present invention, characteristic and principle change or modify, includes in patent claim of the present invention.
Claims (9)
1. rotor bearing assembly machine; It is characterized in that: comprise machinery bed (12) and electric box (13); Be located at the work top (11) above the said machinery bed (12); The rotor of being located at successively from front to back on the said work top (11) send/reclaimer robot (1); Bearing assembly machine structure (10) and bearing feed mechanism are located at the bearing charging of said bearing feed mechanism top and are put dish (5), and said bearing feed mechanism and said bearing charging are put and be provided with bearing left and right sides feeding distribution mechanism (8), the identification of bearing positive and negative and adjusting mechanism (7) and bearing charging clamp-proof mechanism (6) between the dish (5) from the bottom up successively.
2. a kind of rotor bearing assembly machine according to claim 1 is characterized in that: said bearing feed mechanism comprises the right feed mechanism (9.2) of bearing left side feed mechanism (9.1) and bearing.
3. a kind of rotor bearing assembly machine according to claim 1 is characterized in that: said bearing charging is put dish (5) and is had a fixed inclination.
4. a kind of rotor bearing assembly machine according to claim 1 is characterized in that: the dust-proof cushion material fetching mechanism (3) of also comprise the dust-proof cushion feed mechanism, being located at said work top (11) left rearward and dust-proof cushion assemble mechanism (4).
5. a kind of rotor bearing assembly machine according to claim 4 is characterized in that: said dust-proof cushion feed mechanism comprises at least a in dustproof plain cushion feed mechanism (2.1), plastics dust-proof cushion feed mechanism (2.2), the band boss dust-proof cushion feed mechanism (2.3).
6. a kind of rotor bearing assembly machine according to claim 4; It is characterized in that: supporting dustproof plain cushion endoporus shiny surface and the burr face identification mechanism (2.1.1) of being provided with of said dustproof plain cushion feed mechanism (2.1), said dustproof plain cushion endoporus shiny surface and burr face identification mechanism (2.1.1) are located on the said work top (11).
7. a kind of rotor bearing assembly machine according to claim 4; It is characterized in that: the supporting anti-folded mechanism (2.3.1) of band boss dust-proof cushion that is provided with of said band boss dust-proof cushion feed mechanism (2.3), the anti-folded mechanism (2.3.1) of said band boss dust-proof cushion is located on the said work top (11).
8. a kind of rotor bearing assembly machine according to claim 1 is characterized in that: said work top top is provided with frame (14).
9. a kind of rotor bearing assembly machine according to claim 1 is characterized in that: the said electric box of said work (13) is located at said machinery bed (12) inside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210285456.8A CN102790479B (en) | 2012-08-13 | 2012-08-13 | A kind of rotor bearing assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210285456.8A CN102790479B (en) | 2012-08-13 | 2012-08-13 | A kind of rotor bearing assembly machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102790479A true CN102790479A (en) | 2012-11-21 |
| CN102790479B CN102790479B (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210285456.8A Expired - Fee Related CN102790479B (en) | 2012-08-13 | 2012-08-13 | A kind of rotor bearing assembly machine |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103028930A (en) * | 2012-12-31 | 2013-04-10 | 浙江沪龙电机有限公司 | Automatic pressure bearing production assembly line |
| CN103441618A (en) * | 2013-08-29 | 2013-12-11 | 湖州永昌贝诗讬电器实业有限公司 | Motor rotor automatic snap spring and bearing pressing machine |
| CN103453029A (en) * | 2013-08-15 | 2013-12-18 | 常熟理工学院 | Automatic assembly device for inner ring and outer ring of high-speed bearing |
| CN104935129A (en) * | 2015-05-26 | 2015-09-23 | 河南凯邦电机有限公司 | Bearing pressing mechanism |
| CN105217277A (en) * | 2015-10-20 | 2016-01-06 | 浙江大学宁波理工学院 | Plug-in sheet machine |
| CN105436870A (en) * | 2016-01-15 | 2016-03-30 | 利欧集团股份有限公司 | Automatic assembling machine of rotors and bearings of motors |
| CN105798591A (en) * | 2016-06-01 | 2016-07-27 | 珠海凯邦电机制造有限公司 | Automatic assembling device for rotor and bearing |
| CN106112466A (en) * | 2016-08-01 | 2016-11-16 | 广东恒鑫智能装备股份有限公司 | The automatic package system of water pump |
| CN107181375A (en) * | 2017-07-07 | 2017-09-19 | 柳州杰诺瑞汽车电器***制造有限公司 | The automatic sand slip ring machine of generator amature and its method with dust exhaust apparatus |
| CN110365176A (en) * | 2019-08-12 | 2019-10-22 | 宁波市鸿林自动化机械有限公司 | A kind of rotor assembly equipment of 550 direct current generator |
| CN111153178A (en) * | 2019-12-24 | 2020-05-15 | 河北工业职业技术学院 | Automatic steering device for transported objects on conveyor belt |
| CN111963577A (en) * | 2020-07-31 | 2020-11-20 | 张仙霞 | Bearing unit assembling method and assembling equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103028930B (en) * | 2012-12-31 | 2015-03-04 | 浙江沪龙电机有限公司 | Automatic pressure bearing production assembly line |
| CN103028930A (en) * | 2012-12-31 | 2013-04-10 | 浙江沪龙电机有限公司 | Automatic pressure bearing production assembly line |
| CN103453029A (en) * | 2013-08-15 | 2013-12-18 | 常熟理工学院 | Automatic assembly device for inner ring and outer ring of high-speed bearing |
| CN103453029B (en) * | 2013-08-15 | 2015-09-09 | 常熟理工学院 | A kind of high-speed bearing Internal and external cycle automatic assembling apparatus |
| CN103441618A (en) * | 2013-08-29 | 2013-12-11 | 湖州永昌贝诗讬电器实业有限公司 | Motor rotor automatic snap spring and bearing pressing machine |
| CN103441618B (en) * | 2013-08-29 | 2015-12-30 | 湖州永昌贝诗讬电器实业有限公司 | A kind of rotor automatic pressing jump ring last item holds machine |
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| CN104935129A (en) * | 2015-05-26 | 2015-09-23 | 河南凯邦电机有限公司 | Bearing pressing mechanism |
| CN105217277A (en) * | 2015-10-20 | 2016-01-06 | 浙江大学宁波理工学院 | Plug-in sheet machine |
| CN105217277B (en) * | 2015-10-20 | 2017-06-30 | 浙江大学宁波理工学院 | Plug-in sheet machine |
| CN105436870A (en) * | 2016-01-15 | 2016-03-30 | 利欧集团股份有限公司 | Automatic assembling machine of rotors and bearings of motors |
| CN105798591A (en) * | 2016-06-01 | 2016-07-27 | 珠海凯邦电机制造有限公司 | Automatic assembling device for rotor and bearing |
| CN106112466A (en) * | 2016-08-01 | 2016-11-16 | 广东恒鑫智能装备股份有限公司 | The automatic package system of water pump |
| CN106112466B (en) * | 2016-08-01 | 2018-06-19 | 广东恒鑫智能装备股份有限公司 | The automatic package system of water pump |
| CN107181375A (en) * | 2017-07-07 | 2017-09-19 | 柳州杰诺瑞汽车电器***制造有限公司 | The automatic sand slip ring machine of generator amature and its method with dust exhaust apparatus |
| CN107181375B (en) * | 2017-07-07 | 2023-09-01 | 柳州杰诺瑞汽车电器***制造有限公司 | Automatic sand slip ring machine with dust collection device for generator rotor and machining method of automatic sand slip ring machine |
| CN110365176A (en) * | 2019-08-12 | 2019-10-22 | 宁波市鸿林自动化机械有限公司 | A kind of rotor assembly equipment of 550 direct current generator |
| CN110365176B (en) * | 2019-08-12 | 2021-05-11 | 宁波市鸿林自动化机械有限公司 | Rotor assembling equipment of 550 direct current motor |
| CN111153178A (en) * | 2019-12-24 | 2020-05-15 | 河北工业职业技术学院 | Automatic steering device for transported objects on conveyor belt |
| CN111963577A (en) * | 2020-07-31 | 2020-11-20 | 张仙霞 | Bearing unit assembling method and assembling equipment |
| CN111963577B (en) * | 2020-07-31 | 2022-04-29 | 山东轴研精密轴承有限公司 | Bearing unit assembling method and assembling equipment |
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| CN102790479B (en) | 2016-01-20 |
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