CN102787451B - Manufacturing technology for composite elastic textiles and manufacturing equipment thereof - Google Patents

Manufacturing technology for composite elastic textiles and manufacturing equipment thereof Download PDF

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Publication number
CN102787451B
CN102787451B CN201210270327.1A CN201210270327A CN102787451B CN 102787451 B CN102787451 B CN 102787451B CN 201210270327 A CN201210270327 A CN 201210270327A CN 102787451 B CN102787451 B CN 102787451B
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China
Prior art keywords
composite elastic
face fabric
weaving face
elastic weaving
yarn
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Expired - Fee Related
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CN201210270327.1A
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Chinese (zh)
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CN102787451A (en
Inventor
章军华
章丽萍
邱铸
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Zhejiang cashmere Supply Chain Management Co., Ltd.
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HANGZHOU FEELHOM DOWN FEATHER BEDDING CO Ltd
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Publication of CN102787451A publication Critical patent/CN102787451A/en
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Abstract

The invention belongs to the technical field of weaving, and particularly relates to manufacturing technology for composite elastic textiles and manufacturing equipment thereof. The manufacturing technology for composite elastic textiles and manufacturing equipment thereof solve the technical problems of low product quality and high processing difficulty in the prior art and the like. A first idea of the invention is to provide the manufacturing technology for composite elastic textiles, which comprises the following steps: A, loading material; B, weaving; C, segmenting; and D, rolling. The second idea is to provide the manufacturing equipment for composite elastic textiles, which comprises a rack, wherein a material feeding mechanism, a line paying off mechanism and a weaving mechanism are arranged on the rack; and a hot segmenting mechanism is arranged on one side of the weaving mechanism and includes a plurality of hot segmenting heads. The manufacturing technology for composite elastic textiles and manufacturing equipment thereof have the advantages of simplicity of implementing, operation and use, high processing efficiency, low manufacturing cost, reasonable design, simple structure, and good working stability; and the processed composite elastic textiles have a thick structure, good water absorbability and wear resistance, and can not only have good elasticity, but also limit the stretching range.

Description

Composite elastic weaving face fabric manufacturing technique and manufacturing equipment thereof
Technical field
The invention belongs to textile technology field, relate to composite elastic weaving face fabric, especially relate to a kind of composite elastic weaving face fabric manufacturing technique and manufacturing equipment thereof.
Background technology
Weaving face fabric often with low-elasticity terylene fibre or special-shaped terylene thread, POLYAMIDE YARNS, cotton yarn, wool yarn etc. for raw material, adopt plain stitch, change plain stitch, rib-loop plain stitch, double rib plain stitch, figured texture weave, pile stitch etc., various braiding machine weave and form.Along with socioeconomic development, textile goods obtain applying more and more widely in industrial production and daily life, such as, office desk and chair on market and sofa are surrounded by warp layer cloth fabric usually, most of modern bed uses the box springs between mattress and bed frame, box springs is used to provide a kind of more soft surface, makes mattress to thereon, re-lays mattress cover.But existing weaving face fabric mostly is gauze fabric, this fabric there is water imbibition and ABRASION RESISTANCE is poor, and gas permeability is low, easily produces loose, the defects such as fabric structure intensity is little, and elasticity is weak.
In order to solve prior art Problems existing, people have carried out long-term exploration, propose solution miscellaneous.Such as, Chinese patent literature discloses a kind of weaving face fabric [application number: 200820135877.1], and being interweaved by two groups of warps and two groups of parallels forms, often organize warp and comprise two one threads, the first one thread often organizing warp is left-handed, second dextrorotation, and flower pattern four is to continuously; Often organize parallel and also comprise two one threads, the yarn of parallel penetrates from first of warp and second left-right rotary opening.Somebody has invented a kind of mattress cover, in particular to the compound nonwoven mattress sleeve [application number: CN201020293098.1] in a kind of home textile product, comprise body, body is compound nonwoven cloth, compound nonwoven cloth is interwoven by PE and PP mixing, the upper end of described body is openend, and described openend is provided with the slide fastener matched with it.
Such scheme improves prior art to a certain extent, and the weaving face fabric permeability adopting its structure to produce is good, and tearing strength is high, has certain elasticity.But the program still exists water imbibition and wears no resistance, and structure is abundant not, and elasticity is more weak, the technical problems such as elastic stretch scope can not be limited simultaneously.On the other hand, the processing technology of prior art is complicated, and device fabrication design is reasonable not, and manufacturing cost is high.
Summary of the invention
The object of the invention is for the problems referred to above, provide a kind of easy to implement, working (machining) efficiency is high, the composite elastic weaving face fabric manufacturing technique of low cost of manufacture.
Another object of the present invention is to provide a kind of reasonable in design, and structure is simple, good operating stability, is easy to operate the composite elastic weaving face fabric manufacturing equipment used.
For achieving the above object, present invention employs following technical proposal: this composite elastic weaving face fabric manufacturing technique, it is characterized in that, this manufacturing technique comprises the steps:
A, material loading: be placed on the discharge mechanism of manufacturing equipment by base cloth, choose at least two kinds and have flexible yarn and have at least the elasticity of two kinds of yarns different, and be placed on the payingoff mechanism of manufacturing equipment by yarn;
B, braiding: separately weave on base cloth with the knitting mechanism of manufacturing equipment, make the composite elastic weaving face fabric of wide cut;
C, cutting: with the fervent sub-agencies of manufacturing equipment, the composite elastic weaving face fabric of wide cut is carried out cutting along the feeding direction of composite elastic weaving face fabric, form boiling hot limit structure in cutting place of composite elastic weaving face fabric, obtained composite elastic weaving face fabric finished product;
D, rolling: the finished product rolling-up mechanism of the composite elastic weaving face fabric finished product manufacturing equipment after cutting is carried out rolling.
In above-mentioned composite elastic weaving face fabric manufacturing technique, this manufacturing technique also comprises following inspection step: the composite elastic weaving face fabric finished product after cutting is passed through backlight inspection body that can be luminous, thus by observing the composite elastic weaving face fabric finished product checking out flaw, and then carry out rolling with the finished product rolling-up mechanism of manufacturing equipment.
In above-mentioned composite elastic weaving face fabric manufacturing technique, in above-mentioned step C, the both sides of the composite elastic weaving face fabric of described wide cut are respectively by the fervent sub-agencies excision clout of manufacturing equipment, and clout carries out rolling by clout rolling-up mechanism, during excision clout, form boiling hot limit structure in cutting place of composite elastic weaving face fabric.
In above-mentioned composite elastic weaving face fabric manufacturing technique, in above-mentioned step B, ground, described yarn lateral separation to knit out along base cloth feeding direction and count is greater than the edge strip of remainder at Ji Bushang, and the composite elastic weaving face fabric of wide cut is carried out cutting along each edge strip by described fervent sub-agencies.
In above-mentioned composite elastic weaving face fabric manufacturing technique, described edge strip is uniformly distributed, and carries out being formed outside edge strip in dicing process scalding limit structure at fervent sub-agencies.
In above-mentioned composite elastic weaving face fabric manufacturing technique, in above-mentioned steps A, the yarn chosen comprises two kinds, and wherein one is low elasticity yarn, and another kind is high-elasticity yarn.
In above-mentioned composite elastic weaving face fabric manufacturing technique, described Ji Bu is made up of nonwoven fabric; Described low elasticity yarn comprises terylene thread; Described terylene thread is by being woven in Ji Bushang through compiling warp plain stitch; Described high-elasticity yarn comprises spandex bag silk; Described spandex bag silk comprises the spandex in wire, is wound with cotton thread in the periphery circumference of spandex, and described spandex weight accounts for the 70-80% of spandex bag silk gross weight.
Second conception of the present invention is to provide a kind of composite elastic weaving face fabric manufacturing equipment, comprise frame, frame is provided with the discharge mechanism for placing base cloth, for placing the payingoff mechanism of yarn, and for yarn being woven in the knitting mechanism on base cloth, it is characterized in that, the side of described knitting mechanism is provided with the fervent sub-agencies for the composite elastic weaving face fabric of wide cut to be carried out cutting along the feeding direction of composite elastic weaving face fabric, described fervent sub-agencies comprises some fervent parted hairs that can form boiling hot limit structure while cutting in cutting place of composite elastic weaving face fabric.
In above-mentioned composite elastic weaving face fabric manufacturing equipment, the side of described fervent sub-agencies be provided with stand for operating personnel workbench, for detecting the backlight inspection body of flaw and the guide for composite elastic weaving face fabric being guided to below workbench backlight inspection body, be provided with finished product rolling-up mechanism in the side of backlight inspection body.
In above-mentioned composite elastic weaving face fabric manufacturing equipment, the both sides of described fervent sub-agencies are respectively equipped with the clout rolling-up mechanism for the cut clout of rolling; Described fervent parted hair is uniformly distributed.
Compared with prior art, the advantage of this composite elastic weaving face fabric manufacturing technique and manufacturing equipment thereof is: easy to implement, and working (machining) efficiency is high, low cost of manufacture; Reasonable in design, structure is simple, good operating stability, is easy to operation and uses; The composite elastic textile fabric structure processed is abundant, water imbibition and ABRASION RESISTANCE good, good elasticity can be had, can extending range be limited again.
Accompanying drawing explanation
Fig. 1 is structural representation provided by the invention.
Fig. 2 is fervent sub-agencies structural representation provided by the invention.
Fig. 3 is the main TV structure schematic diagram of composite elastic weaving face fabric that the present invention obtains.
Fig. 4 is the braided structure schematic diagram that terylene bag silk of the present invention amplifies.
Fig. 5 is the structural representation that spandex bag silk of the present invention amplifies.
Fig. 6 invents the structural representation that obtained composite elastic weaving face fabric is applied to mattress cover.
In figure, base cloth 1, discharge mechanism 2, yarn 3, payingoff mechanism 4, knitting mechanism 5, composite elastic weaving face fabric 6, boiling hot limit structure 7, finished product rolling-up mechanism 8, backlight inspection body 9, earnestly sub-agencies 11, earnestly parted hair 110, clout 12, clout rolling-up mechanism 13, edge strip 15, low elasticity yarn 16, high-elasticity yarn 17, terylene thread 18, spandex bag silk 19, spandex 191, cotton thread 192, frame 20, workbench 21, guide 22.
Detailed description of the invention
As shown in Figure 1-2, this composite elastic weaving face fabric manufacturing technique comprises the steps:
A, material loading: be placed on the discharge mechanism 2 of manufacturing equipment by base cloth 1, choose at least two kinds and have flexible yarn 3 and have at least the elasticity of two kinds of yarns 3 different, and be placed on the payingoff mechanism 4 of manufacturing equipment by yarn 3.In the present embodiment, the yarn 3 chosen comprises two kinds, and wherein one is low elasticity yarn 16, and another kind is high-elasticity yarn 17.This structure makes composite elastic weaving face fabric can have good elasticity, can limit extending range again.
B, braiding: separately weave on base cloth 1 with the knitting mechanism 5 of manufacturing equipment, make the composite elastic weaving face fabric 6 of wide cut; Ground, described yarn 3 lateral separation knits out along base cloth 1 feeding direction on base cloth 1 and count is greater than the edge strip 15 of remainder, and the composite elastic weaving face fabric 6 of wide cut is carried out cutting along each edge strip 15 by described fervent sub-agencies 11.
C, cutting: the composite elastic weaving face fabric 6 of wide cut is carried out cutting along the feeding direction of composite elastic weaving face fabric 6 with the fervent sub-agencies 11 of manufacturing equipment, boiling hot limit structure 7 is formed, obtained composite elastic weaving face fabric 6 finished product in cutting place of composite elastic weaving face fabric 6; Clout 12 is excised respectively by the fervent sub-agencies 11 of manufacturing equipment in the both sides of the composite elastic weaving face fabric 6 of described wide cut, and clout 12 carries out rolling by clout rolling-up mechanism 13, during excision clout 12, form boiling hot limit structure 7 in cutting place of composite elastic weaving face fabric 6.Scald limit structure 7 to be formed by the cutting of fabric, this boiling hot limit structure 7 also effectively can improve the structural strength of fabric simultaneously, avoids occurring off-line.
D, rolling: the finished product rolling-up mechanism 8 of the composite elastic weaving face fabric 6 finished product manufacturing equipment after cutting is carried out rolling.
This manufacturing technique also comprises following inspection step: composite elastic weaving face fabric 6 finished product after cutting is passed through backlight inspection body 9 that can be luminous, thus by observing composite elastic weaving face fabric 6 finished product checking out flaw, and then carry out rolling with the finished product rolling-up mechanism 8 of manufacturing equipment.
In the present embodiment, edge strip 15 is uniformly distributed, and carries out being formed outside edge strip 15 in dicing process scalding limit structure 7 at fervent sub-agencies 11.
As seen in figures 3-6, base cloth 1 is made up of nonwoven fabric; Described low elasticity yarn 16 comprises terylene thread 18; Described terylene thread 18 is by being woven on base cloth 1 through compiling warp plain stitch; Described high-elasticity yarn 17 comprises spandex bag silk 19; Described spandex bag silk 19 comprises the spandex 191 in wire, is wound with cotton thread 192 in the periphery circumference of spandex 191, and described spandex 191 weight accounts for the 70-80% of spandex bag silk 19 gross weight.Adopt the composite elastic textile fabric structure that processes of the present invention abundant, water imbibition and ABRASION RESISTANCE good, good elasticity can be had, can extending range be limited again.
Above-mentioned composite elastic weaving face fabric manufacturing technique adopts following composite elastic weaving face fabric manufacturing equipment to implement: comprise frame 20, frame 20 is provided with the discharge mechanism 2 for placing base cloth 1, for placing the payingoff mechanism 4 of yarn 3, and for yarn 3 being woven in the knitting mechanism 5 on base cloth 1, it is characterized in that, the side of described knitting mechanism 5 is provided with the fervent sub-agencies 11 for the composite elastic weaving face fabric 6 of wide cut to be carried out cutting along the feeding direction of composite elastic weaving face fabric 6, described fervent sub-agencies 11 comprises some fervent parted hairs 110 that can form boiling hot limit structure 7 while cutting in cutting place of composite elastic weaving face fabric 6.
The side of fervent sub-agencies 11 be provided with stand for operating personnel workbench 21, for detecting the backlight inspection body 9 of flaw and the guide 22 for composite elastic weaving face fabric 6 being guided to below workbench 21 backlight inspection body 9, be provided with finished product rolling-up mechanism 8 in the side of backlight inspection body 9.The both sides of fervent sub-agencies 11 are respectively equipped with the clout rolling-up mechanism 13 for the cut clout 12 of rolling; Described fervent parted hair 110 is uniformly distributed.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Although more employ base cloth 1, discharge mechanism 2, yarn 3, payingoff mechanism 4, knitting mechanism 5, composite elastic weaving face fabric 6 herein, scald the term such as limit structure 7, finished product rolling-up mechanism 8, backlight inspection body 9, earnestly sub-agencies 11, earnestly parted hair 110, clout 12, clout rolling-up mechanism 13, edge strip 15, low elasticity yarn 16, high-elasticity yarn 17, terylene thread 18, spandex bag silk 19, spandex 191, cotton thread 192, frame 20, workbench 21, guide 22, do not get rid of the possibility using other term.These terms are used to be only used to describe and explain essence of the present invention more easily; The restriction that they are construed to any one additional is all contrary with spirit of the present invention.

Claims (5)

1. a composite elastic weaving face fabric manufacturing technique, is characterized in that, this manufacturing technique comprises the steps:
A, material loading: base cloth (1) is placed on the discharge mechanism (2) of manufacturing equipment, choose at least two kinds there is flexible yarn (3) and have at least the elasticity of two kinds of yarns (3) different, and yarn (3) is placed on the payingoff mechanism (4) of manufacturing equipment;
B, braiding: separately weave on base cloth (1) with the knitting mechanism (5) of manufacturing equipment, make the composite elastic weaving face fabric (6) of wide cut; Ground, described yarn (3) lateral separation knits out along base cloth (1) feeding direction on base cloth (1) and count is greater than the edge strip (15) of remainder;
C, cutting: the composite elastic weaving face fabric (6) of wide cut is carried out cutting along the feeding direction of composite elastic weaving face fabric (6) with the fervent sub-agencies (11) of manufacturing equipment, boiling hot limit structure (7) is formed, obtained composite elastic weaving face fabric (6) finished product in cutting place of composite elastic weaving face fabric (6); The both sides of the composite elastic weaving face fabric (6) of described wide cut are respectively by the fervent sub-agencies (11) excision clout (12) of manufacturing equipment, and clout (12) carries out rolling by clout rolling-up mechanism (13), during excision clout (12), form boiling hot limit structure (7) in cutting place of composite elastic weaving face fabric (6); The composite elastic weaving face fabric (6) of wide cut is carried out cutting along each edge strip (15) by described fervent sub-agencies (11);
D, rolling: the finished product rolling-up mechanism (8) of composite elastic weaving face fabric (6) the finished product manufacturing equipment after cutting is carried out rolling;
This manufacturing technique also comprises following inspection step: composite elastic weaving face fabric (6) finished product after cutting is passed through backlight inspection body (9) that can be luminous, thus by observing composite elastic weaving face fabric (6) finished product checking out flaw, and then carry out rolling with the finished product rolling-up mechanism (8) of manufacturing equipment.
2. composite elastic weaving face fabric manufacturing technique according to claim 1, it is characterized in that, described edge strip (15) is uniformly distributed, and carries out being formed in edge strip (15) outside in dicing process scalding limit structure (7) at fervent sub-agencies (11).
3. composite elastic weaving face fabric manufacturing technique according to claim 1 and 2, it is characterized in that, in above-mentioned steps A, the yarn (3) chosen comprises two kinds, wherein one is low elasticity yarn (16), and another kind is high-elasticity yarn (17).
4. composite elastic weaving face fabric manufacturing technique according to claim 3, is characterized in that, described Ji Bu (1) is made up of nonwoven fabric; Described low elasticity yarn (16) comprises terylene thread (18); Described terylene thread (18) is by being woven on Ji Bu (1) through compiling warp plain stitch; Described high-elasticity yarn (17) comprises spandex bag silk (19); Described spandex bag silk (19) comprises the spandex (191) in wire, be wound with cotton thread (192) in the periphery circumference of spandex (191), described spandex (191) weight accounts for the 70-80% of spandex bag silk (19) gross weight.
5. a composite elastic weaving face fabric manufacturing equipment, comprise frame (20), frame (20) is provided with the discharge mechanism (2) for placing base cloth (1), for placing the payingoff mechanism (4) of yarn (3), and for yarn (3) being woven in the knitting mechanism (5) on Ji Bu (1), it is characterized in that, the side of described knitting mechanism (5) is provided with the fervent sub-agencies (11) for the composite elastic weaving face fabric (6) of wide cut to be carried out cutting along the feeding direction of composite elastic weaving face fabric (6), described fervent sub-agencies (11) comprises some fervent parted hairs (110) that can form boiling hot limit structure (7) while cutting in cutting place of composite elastic weaving face fabric (6), the side of described fervent sub-agencies (11) be provided with stand for operating personnel workbench (21), for detecting the backlight inspection body (9) of flaw and the guide (22) for composite elastic weaving face fabric (6) to be guided to backlight inspection body (9) from workbench (21) below, be provided with finished product rolling-up mechanism (8) in the side of backlight inspection body (9), the both sides of described fervent sub-agencies (11) are respectively equipped with the clout rolling-up mechanism (13) for the cut clout (12) of rolling, described fervent parted hair (110) is uniformly distributed.
CN201210270327.1A 2012-07-30 2012-07-30 Manufacturing technology for composite elastic textiles and manufacturing equipment thereof Expired - Fee Related CN102787451B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5241709A (en) * 1991-05-21 1993-09-07 Kufner Textilwerke Gmbh Interfacing for stiffening outer garments and its particular application
CN2153572Y (en) * 1993-03-09 1994-01-19 王荣周 Cloth heat cutting selvedge covering machine
CN2372334Y (en) * 1999-05-21 2000-04-05 王根乐 Automatic output and cold-heat cutting machine for braided bag
CN2558682Y (en) * 2001-05-22 2003-07-02 王荣周 Electric heating cutting serging machine
CN1719308A (en) * 2004-07-08 2006-01-11 尚磊科技股份有限公司 Manufacturing method of dustless cleaning cloth
CN101146962A (en) * 2005-03-24 2008-03-19 费德罗-莫格尔公司 Substrate incorporating non-woven elements
CN101643996A (en) * 2008-08-08 2010-02-10 天津市宝嘉服装机械有限公司 Automatic belt cutting machine
CN201686817U (en) * 2010-05-27 2010-12-29 常州市润源经编机械有限公司 Double-axial warp knitting machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5241709A (en) * 1991-05-21 1993-09-07 Kufner Textilwerke Gmbh Interfacing for stiffening outer garments and its particular application
CN2153572Y (en) * 1993-03-09 1994-01-19 王荣周 Cloth heat cutting selvedge covering machine
CN2372334Y (en) * 1999-05-21 2000-04-05 王根乐 Automatic output and cold-heat cutting machine for braided bag
CN2558682Y (en) * 2001-05-22 2003-07-02 王荣周 Electric heating cutting serging machine
CN1719308A (en) * 2004-07-08 2006-01-11 尚磊科技股份有限公司 Manufacturing method of dustless cleaning cloth
CN101146962A (en) * 2005-03-24 2008-03-19 费德罗-莫格尔公司 Substrate incorporating non-woven elements
CN101643996A (en) * 2008-08-08 2010-02-10 天津市宝嘉服装机械有限公司 Automatic belt cutting machine
CN201686817U (en) * 2010-05-27 2010-12-29 常州市润源经编机械有限公司 Double-axial warp knitting machine

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