CN102775833A - Nanometer oxide coated phosphate rust resisting pigment and preparation method thereof - Google Patents

Nanometer oxide coated phosphate rust resisting pigment and preparation method thereof Download PDF

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CN102775833A
CN102775833A CN2012102957437A CN201210295743A CN102775833A CN 102775833 A CN102775833 A CN 102775833A CN 2012102957437 A CN2012102957437 A CN 2012102957437A CN 201210295743 A CN201210295743 A CN 201210295743A CN 102775833 A CN102775833 A CN 102775833A
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oxide
phosphate
emulsion
calcium
calcium phosphate
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CN102775833B (en
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丁宇
丁士文
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Hebei University
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Abstract

The invention discloses a nanometer oxide coated phosphate rust resisting pigment which is a composite rust resisting pigment formed by coating a nanometer-scale oxide on micron-scale phosphate, wherein the weight ratio of the nanometer-scale oxide to the micron-scale phosphate is (1-10):100. The preparation of the nanometer oxide coated phosphate rust resisting pigment comprises the following steps of: A, preparing calcium phosphate through carrying out liquid phase reaction on a calcium-containing compound and phosphoric acid; B, adding a titanyl sulfate or zinc sulfate solution into a calcium phosphate solution, mixing evenly, then stirring and slowly dripping calcium hydroxide emulsion into the mixture to generate nanometer titanium dioxide or nanometer zinc oxide which is coated on the surface of the calcium phosphate; and C, filtering the reaction solution and drying and roasting a filter cake to obtain the nanometer oxide coated phosphate rust resisting pigment. The rust resisting pigment provided by the invention has the advantages of excellent metal rust resisting property and very low cost.

Description

Nano-oxide coated phosphate rust-stabilising pigment and preparation method thereof
Technical field
The present invention relates to the metal rust preventing technical field, especially a kind of rust-stabilising pigment.
Background technology
The financial loss that whole world every year causes because of metallic corrosion is higher than the summation of lose from natural calamity such as earthquake, fire, typhoon up to 7,000 hundred million dollars.In China,, account for 4% of gross national product because the loss that metallic corrosion caused also is huge.In order to prevent that metal from corroding, can adopt diversified safeguard procedures such as biology measure, metallurgy, electrochemistry measure and coating protection measure.Wherein applying erosion shield in the metallic surface is to prevent one of method that metallic corrosion is effective, the most the most frequently used, and this is because adopt the coating protection suitability strong, both economical, in addition, can will protect and effect such as decoration combines.
The resin system of being selected for use is not only depended in the coating protection metallic corrosion, also depends on selected rust-stabilising pigment to a great extent simultaneously, and therefore, the antiseptic property of coating is the mutual coefficient result of resin system and rust-stabilising pigment.Rust-stabilising pigment in the market is of a great variety, can be divided into inertia rust-stabilising pigment (shielding pigment), sacrificial pigment, active rust-stabilising pigment three major types basically:
1, the inert pigment performance is physical action, and it can strengthen the shielding effect of filming, and in general, they chemically are being inert;
2, sacrificial pigment is metallic pigment, belongs to special a type in the reactive pigment, is sprayed on the iron dust base material, brings into play rustless property through the galvanic protection effect;
3, reactive pigment through the chemistry and (or) electrochemical action prevents metallic corrosion, is the main flow of rust-stabilising pigment,, the present invention just belongs to this type of.
To slow down corrosion, they have the effect of pH value, generation saponification reaction and the passive metal of the coating kept to reactive pigment directly or through midbody and metal base generation interaction.The kind of active rust-stabilising pigment has a lot, mainly comprises: lead pigment (like red lead), chromate pigments (like zinc-chrome yellow, lead-chrome yellow etc.), phosphoric acid salt, molybdate, metaborate etc.
For a long time; That coatings industry uses is leaded, chromium (VI) is though the rustless property that waits the rust-stabilising pigment of toxic heavy metal to have excellence; But its toxicity is big, color is dark, and the rust-proofing primer of configuration needs the finish paint of high covering power supporting, brings very big difficulty for the deep processing of paint industry.In addition; The gas that distributes when welding is with cutting behind the dust that leaded, chromium (VI) pigment produces in the three wastes that production process produces, system lacquer process, the metallized paint and the poisonous paint film behind the coating damage or the like all can cause serious harm and pollution to human body and environment; Therefore, the production of this type pigment progressively is restricted with use.Along with the strictness and perfect day by day of the environmental legislation of global various countries, legislation on labour protection and industrial hygiene standard, seek the ecological rust-stabilising pigment of nontoxic or low toxicity and progressively replace the common recognition that the traditional poisonous rust-stabilising pigment has become people.
Britain scholar Coslett T W. was a purpose to prevent that iron and steel from getting rusty in 1906, had invented with the treating method of phosphoric acid salt as rust-preventive agent.Nineteen fifty-nine Britain Harrison J B. etc. has carried out industrial performance test to zinc phosphate rust-preventive pigment first.Japan in 1972 is poisonous pigment such as the opportunity chromic salt bringing into use poly aluminium phosphate series non-poisonous antirust pigment to substitute to contain chromium, lead and red lead with the pollution problem, promotes the use of in countries such as China, West Europe, the U.S. gradually later on.Up to now; Multiple pigment such as phosphate-based, molybdate series, borate series have been developed and have developed; Wherein all occupy bigger advantage with regard to the research on its kind, performance and the use range, thereby make it become the maximum non-poisonous antirust pigment of consumption with series of phosphate pigment.
Several families relevant enterprise of taking as the leading factor with University Of Hebei such as the pigment company and China of Germany, the U.S., Japan a series of novel antirust pigment such as zn phosphate, modified zinc phosphate, polymer phosphate aluminium that released one after another from the later stage eighties in last century, its rustless property are quite or to be superior to traditional lead system, chromium be poisonous rust-stabilising pigment.But the subject matter that exists at present is; These phosphoric acid salt rust-stabilising pigment costs are quite high, and (such as present zn phosphate market price is 1.5 ten thousand yuan/ton; Polymer phosphate aluminium is 1.3 ten thousand yuan/ton), make the widely-used and popularization of these non-poisonous antirust pigments be restricted.
Summary of the invention
The technical problem that the present invention will solve provides a kind of nano-oxide coated phosphate rust-stabilising pigment, and it not only has good metal rust preventing performance, and price is very cheap simultaneously; For this reason, the present invention provides the preparation method of this rust-stabilising pigment simultaneously.
For solving the problems of the technologies described above, the technical scheme that the present invention taked is following.
Nano-oxide coated phosphate rust-stabilising pigment, this rust-stabilising pigment are that nano-scale oxide is coated on the composite antirust pigment that forms on the micron order phosphoric acid salt; The phosphatic weight ratio of nano-scale oxide and micron order is (1-10): 100.
As a kind of optimal technical scheme of the present invention, said oxide compound is titanium oxide or zinc oxide, and its particle diameter is 2-30nm; Said phosphoric acid salt is calcium phosphate, and its particle diameter is 0.3-5 μ m.
The preparation method of above-mentioned nano-oxide coated phosphate rust-stabilising pigment, its step comprises:
A, calcium containing compound and phosphoric acid prepare calcium phosphate through liquid phase reaction;
B, titanyl sulfate or solution of zinc sulfate joined in the emulsion of calcium phosphate and stir, while stirring calcium hydroxide emulsion is slowly splashed into wherein then, the nano titanium oxide of generation or nano zine oxide promptly are coated on the calcium phosphate surface;
C, filtering reacting solution, filter cake promptly gets through oven dry, roasting.
As a kind of optimal technical scheme of above-mentioned preparation method, the concrete operation method of steps A is:
A-1, take by weighing lime carbonate, calcium hydroxide or quicklime, add water and stir and form homogeneous latex emulsion;
A-2, measure 85% SPA, add double water dilution, stir according to the ratio of mol ratio P:Ca=2:3;
A-3, the phosphoric acid solution of steps A-2 slowly is added dropwise in the calcium containing compound emulsion of steps A-1, stirring reaction 1-3h obtains the calcium phosphate emulsion.
As a kind of optimal technical scheme of above-mentioned preparation method, the concrete operation method of step B is:
B-1, take by weighing titanyl sulfate or zinc sulfate, it is subsequent use to be dissolved in water; Wherein, the weight ratio of titanyl sulfate or zinc sulfate and steps A gained calcium phosphate is (2-20): 100;
B-2, take by weighing calcium hydroxide, adding water, to be mixed with emulsion subsequent use; Wherein, the weight ratio of calcium hydroxide and steps A gained calcium phosphate is (0.1-0.9): 1;
B-3, titanyl sulfate or the solution of zinc sulfate of step B-1 joined steps A the emulsion of calcium phosphate in and stir; While stirring the calcium hydroxide emulsion of step B-2 is slowly splashed into wherein then, the nano titanium oxide of generation or nano zine oxide promptly are coated on the calcium phosphate surface.
As a kind of optimal technical scheme of above-mentioned preparation method, among the step C, bake out temperature is 100 ℃, and maturing temperature is 300 ℃, and roasting time is 0.5-2h.
Adopt the beneficial effect that technique scheme produced to be:
1. the analysis of beneficial effect of the present invention summary: analyze theoretically and in the process of preparation rust proof paint, find that " compound " of rust-stabilising pigment and " collocation " of pigment particle size are very important to the influence of film performance.If select the material more than 2 kinds or 2 kinds for use; Wherein a kind of big and cheap pigment of particle diameter of can selecting for use is as major ingredient; Another kind of or several kinds can select for use the relative materials with smaller of particle diameter as the disperse phase auxiliary material; So both can reach material " compound ", and can reach the purpose of particle diameter " collocation " again.In the metal rust preventing system, mainly be to stop the oxidation corrosion of oxygen, water and cl ions to metal with coating, blocks current flow is to the galvanic corrosion of metal.If, be distributed in the coating with reasonable proportioning as disperse phase with nano material, the performance of this coating is bound to surpass the performance of conventional coating.Obviously, the utilization nanotechnology is feasible through composite modified development rust-stabilising pigment nontoxic, that the ratio of performance to price is high.Because nano material has particular performances; Nano material is used for coating; Can make it obtain multiple special performances; As improve stability to aging, erosion resistance, the radioresistance of coating, can also further improve ADHESION OF PAINTS power, intensity, hardness, wear resistance etc., thereby improve the performance of traditional coating greatly.The present invention at first through the cheap series of calcium phosphate non-poisonous antirust pigment midbody of chemical precipitation method preparation, adopts chemical coprecipitation technique at surface of pigments clad nano TiO then 2Or the nano-ZnO coating, process composite antirust pigment.
2. the checking of beneficial effect of the present invention: system lacquer experiment proof; The nano combined series of phosphate rust-stabilising pigment of the present invention's preparation is cost low (about 3,000 yuan/ton) not only; And with its preparation rust proof paint each item index all be up to state standards; Especially one of salt spray resistance (rustless property key index) not only is superior to the zn phosphate pigment that existing market is sold, and is superior to the ZPA rust-stabilising pigment of Germany; Concrete test data sees the following form;
The rustless property test result of table 1. rust-stabilising pigment of the present invention
Figure BDA00002030462900061
In addition, referring to accompanying drawing 1,, can see that from photo the particle diameter of main body calcium phosphate pigment is about 1-3 micron (nano-oxide coats attached on the calcium phosphate) for the embodiment of the invention prepares the stereoscan photograph of sample.
Description of drawings
Fig. 1 is the stereoscan photograph of the embodiment of the invention 1 prepared sample.
Embodiment
Following examples have specified the present invention.Various raw material used in the present invention and items of equipment are conventional commercially available prod, all can buy directly through market to obtain.
Embodiment 1
The preparation method of rust-stabilising pigment of the present invention:
1: take by weighing 22.3g calcium hydroxide [ Ca (OH) 2, slowly add 200ml water, fully stir, even until emulsification.
2: measure concentration and be 85% SPA 14ml, slowly add 28ml water, stir.
3: the phosphoric acid after in stirring, will diluting slowly is added drop-wise in the calcium hydroxide emulsion.After dripping end, normal temperature continues stirring reaction down and stopped in 2 hours, obtains calcium phosphate midbody emulsion.
4: with titanyl sulfate (TiOSO 4) 3.2g adds in the 100ml water, the dissolving back is subsequent use.
5: take by weighing calcium hydroxide 2.86g, it is subsequent use that adding 50ml water stirs into emulsion.
6: the titanyl sulfate solution for preparing in the step 4 is added in the calcium phosphate midbody emulsion that step 3 makes, splash into while stirring after mixing system in the step 5 calcium hydroxide emulsion, the coated by titanium dioxide that makes generation is on the calcium phosphate surface.
7: filter, filter cake is 100 ℃ of oven dry down.Put into retort furnace again and carry out roasting 1h in 300 ℃, both obtained nano-TiO 2Coat calcium phosphate composite antirust pigment.
Embodiment 2
The preparation method of rust-stabilising pigment of the present invention:
1: take by weighing 30g lime carbonate [ CaCO 3, slowly add 200ml water, fully stir, even until emulsification.
2: measure concentration and be 85% SPA 14ml, slowly add 28ml water, stir.
3: the phosphoric acid after in stirring, will diluting slowly is added drop-wise in the calcium hydroxide emulsion.After dripping end, normal temperature continues stirring reaction down and stopped in 2 hours, obtains calcium phosphate midbody emulsion.
4: with titanyl sulfate (TiOSO 4) 3.2g adds in the 100ml water, the dissolving back is subsequent use.
5: take by weighing calcium hydroxide 2.86g, it is subsequent use that adding 50ml water stirs into emulsion.
6: the titanyl sulfate solution for preparing in the step 4 is added in the calcium phosphate midbody emulsion that step 3 makes, splash into while stirring after mixing system in the step 5 calcium hydroxide emulsion, the coated by titanium dioxide that makes generation is on the calcium phosphate surface.
7: filter, filter cake is 100 ℃ of oven dry down.Put into retort furnace again and carry out roasting 1h in 300 ℃, both obtained nano-TiO 2Coat calcium phosphate composite antirust pigment.
Embodiment 3
The preparation method of rust-stabilising pigment of the present invention:
1: take by weighing 16.8g quicklime [ CaO ], slowly add 200ml water, fully stir, even until emulsification.
2: measure concentration and be 85% SPA 14ml, slowly add 28ml water, stir.
3: the phosphoric acid after in stirring, will diluting slowly is added drop-wise in the calcium hydroxide emulsion.After dripping end, normal temperature continues stirring reaction down and stopped in 2 hours, obtains calcium phosphate midbody emulsion.
4: with titanyl sulfate (TiOSO 4) 3.2g adds in the 100ml water, the dissolving back is subsequent use.
5: take by weighing calcium hydroxide 2.86g, it is subsequent use that adding 50ml water stirs into emulsion.
6: the titanyl sulfate solution for preparing in the step 4 is added in the calcium phosphate midbody emulsion that step 3 makes, splash into while stirring after mixing system in the step 5 calcium hydroxide emulsion, the coated by titanium dioxide that makes generation is on the calcium phosphate surface.
7: filter, filter cake is 100 ℃ of oven dry down.Put into retort furnace again and carry out roasting 1h in 300 ℃, both obtained nano-TiO 2Coat calcium phosphate composite antirust pigment.
Embodiment 4
The preparation method of rust-stabilising pigment of the present invention:
1: take by weighing 22.3g calcium hydroxide [ Ca (OH) 2, slowly add 200ml water, fully stir, even until emulsification.
2: measure concentration and be 85% SPA 14ml, slowly add 28ml water, stir.
3: the phosphoric acid after in stirring, will diluting slowly is added drop-wise in the calcium hydroxide emulsion.After dripping end, normal temperature continues stirring reaction down and stopped in 2 hours, obtains calcium phosphate midbody emulsion.
4: with zinc sulfate (ZnSO 4) 3.2g adds in the 100ml water, the dissolving back is subsequent use.
5: take by weighing calcium hydroxide 2.86g, it is subsequent use that adding 50ml water stirs into emulsion.
6: the titanyl sulfate solution for preparing in the step 4 is added in the calcium phosphate midbody emulsion that step 3 makes, splash into while stirring after mixing system in the step 5 calcium hydroxide emulsion, the coated by titanium dioxide that makes generation is on the calcium phosphate surface.
7: filter, filter cake is 100 ℃ of oven dry down.Put into retort furnace again and carry out roasting 1h in 300 ℃, both obtained nano-TiO 2Coat calcium phosphate composite antirust pigment.
Foregoing description only proposes as the enforceable technical scheme of the present invention, not as the single restricted condition to its technical scheme itself.Except clad nano titanium oxide, nano zine oxide, can also utilize should technology on the phosphate pigment surface clad nano red stone, nano silicon oxide, a series of nano materials of rare-earth nano oxide or the like.

Claims (6)

1. nano-oxide coated phosphate rust-stabilising pigment, it is characterized in that: this rust-stabilising pigment is that nano-scale oxide is coated on the composite antirust pigment that forms on the micron order phosphoric acid salt; The phosphatic weight ratio of nano-scale oxide and micron order is (1-10): 100.
2. nano-oxide coated phosphate rust-stabilising pigment according to claim 1 is characterized in that: said oxide compound is titanium oxide or zinc oxide, and its particle diameter is 2-30nm; Said phosphoric acid salt is calcium phosphate, and its particle diameter is 0.3-5 μ m.
3. the preparation method of above-mentioned nano-oxide coated phosphate rust-stabilising pigment, its characterization step comprises:
A, calcium containing compound and phosphoric acid prepare calcium phosphate through liquid phase reaction;
B, titanyl sulfate or solution of zinc sulfate joined in the emulsion of calcium phosphate and stir, while stirring calcium hydroxide emulsion is slowly splashed into wherein then, the nano titanium oxide of generation or nano zine oxide promptly are coated on the calcium phosphate surface;
C, filtering reacting solution, filter cake promptly gets through oven dry, roasting.
4. preparation method according to claim 3 is characterized in that: the concrete operation method of steps A is:
A-1, take by weighing lime carbonate, calcium hydroxide or quicklime, add water and stir and form homogeneous latex emulsion;
A-2, measure 85% SPA, add double water dilution, stir according to the ratio of mol ratio P:Ca=2:3;
A-3, the phosphoric acid solution of steps A-2 slowly is added dropwise in the calcium containing compound emulsion of steps A-1, stirring reaction 1-3h obtains the calcium phosphate emulsion.
5. preparation method according to claim 3 is characterized in that: the concrete operation method of step B is:
B-1, take by weighing titanyl sulfate or zinc sulfate, it is subsequent use to be dissolved in water; Wherein, the weight ratio of titanyl sulfate or zinc sulfate and steps A gained calcium phosphate is (2-20): 100;
B-2, take by weighing calcium hydroxide, adding water, to be mixed with emulsion subsequent use; Wherein, the weight ratio of calcium hydroxide and steps A gained calcium phosphate is (0.1-0.9): 1;
B-3, titanyl sulfate or the solution of zinc sulfate of step B-1 joined steps A the emulsion of calcium phosphate in and stir; While stirring the calcium hydroxide emulsion of step B-2 is slowly splashed into wherein then, the nano titanium oxide of generation or nano zine oxide promptly are coated on the calcium phosphate surface.
6. preparation method according to claim 3 is characterized in that: among the step C, bake out temperature is 100 ℃, and maturing temperature is 300 ℃, and roasting time is 0.5-2h.
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105400266A (en) * 2015-12-15 2016-03-16 上海纳旭实业有限公司 Preparation method for nano zinc phosphate-titanium dioxide composite dispersion liquid for anticorrosive paint
CN105440740A (en) * 2015-12-15 2016-03-30 上海纳旭实业有限公司 Preparation method of nanometer aluminum triphosphate-titanium dioxide composite dispersion liquid for anticorrosion paint
CN108986950A (en) * 2018-06-28 2018-12-11 浙江加州国际纳米技术研究院台州分院 A kind of preparation method of phosphate/nano silver composite conductive powder
CN106590034B (en) * 2016-12-13 2019-01-01 广西壮族自治区化工研究院 A kind of phosphite powder of nano-oxide inorganic coating and water paint containing the powder
CN110066528A (en) * 2019-06-08 2019-07-30 华东理工大学 A kind of weather-proof inhibition integration composite pigment
CN111154291A (en) * 2019-12-22 2020-05-15 贵州师范学院 Surface modifier modified zinc phosphate antirust pigment
CN111484775A (en) * 2020-06-17 2020-08-04 福建佳辉塑粉有限公司 Epoxy anticorrosive antibacterial powder coating special for valve fire protection and preparation method thereof
CN112175432A (en) * 2020-10-16 2021-01-05 北京航天赛德科技发展有限公司 Composite anticorrosive pigment and preparation method and application thereof
CN112251063A (en) * 2020-10-16 2021-01-22 北京航天赛德科技发展有限公司 Preparation method and application of composite anticorrosive paint
CN112251106A (en) * 2020-10-16 2021-01-22 北京航天赛德科技发展有限公司 Composite anticorrosive paint and application thereof
CN112391101A (en) * 2020-11-13 2021-02-23 阜南县大自然工艺品股份有限公司 Antirust spray paint for protecting iron braided product and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04342770A (en) * 1991-05-20 1992-11-30 Teika Corp Rust-proofing pigment composition and paint compounded therewith
CN101045828A (en) * 2006-07-03 2007-10-03 张义纲 Phosphate film-coated powder and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04342770A (en) * 1991-05-20 1992-11-30 Teika Corp Rust-proofing pigment composition and paint compounded therewith
CN101045828A (en) * 2006-07-03 2007-10-03 张义纲 Phosphate film-coated powder and preparation method thereof

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105400266A (en) * 2015-12-15 2016-03-16 上海纳旭实业有限公司 Preparation method for nano zinc phosphate-titanium dioxide composite dispersion liquid for anticorrosive paint
CN105440740A (en) * 2015-12-15 2016-03-30 上海纳旭实业有限公司 Preparation method of nanometer aluminum triphosphate-titanium dioxide composite dispersion liquid for anticorrosion paint
CN106590034B (en) * 2016-12-13 2019-01-01 广西壮族自治区化工研究院 A kind of phosphite powder of nano-oxide inorganic coating and water paint containing the powder
CN108986950A (en) * 2018-06-28 2018-12-11 浙江加州国际纳米技术研究院台州分院 A kind of preparation method of phosphate/nano silver composite conductive powder
CN110066528A (en) * 2019-06-08 2019-07-30 华东理工大学 A kind of weather-proof inhibition integration composite pigment
CN111154291A (en) * 2019-12-22 2020-05-15 贵州师范学院 Surface modifier modified zinc phosphate antirust pigment
CN111484775A (en) * 2020-06-17 2020-08-04 福建佳辉塑粉有限公司 Epoxy anticorrosive antibacterial powder coating special for valve fire protection and preparation method thereof
CN112175432A (en) * 2020-10-16 2021-01-05 北京航天赛德科技发展有限公司 Composite anticorrosive pigment and preparation method and application thereof
CN112251063A (en) * 2020-10-16 2021-01-22 北京航天赛德科技发展有限公司 Preparation method and application of composite anticorrosive paint
CN112251106A (en) * 2020-10-16 2021-01-22 北京航天赛德科技发展有限公司 Composite anticorrosive paint and application thereof
CN112251063B (en) * 2020-10-16 2022-04-08 北京航天赛德科技发展有限公司 Preparation method and application of composite anticorrosive paint
CN112391101A (en) * 2020-11-13 2021-02-23 阜南县大自然工艺品股份有限公司 Antirust spray paint for protecting iron braided product and preparation method thereof

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