Summary of the invention
One of object of the present invention is to provide in order to solve the poor defect of prior art nylon composite materials heat conductivility a kind of nylon composite materials of high heat conduction.
Another object of the present invention is to provide a kind of preparation method of nylon composite materials of high heat conduction.
To achieve these goals, the present invention is by the following technical solutions:
A nylon composite materials for high heat conduction, described nylon composite materials is become by the mixed raw material of following weight percent: nylon 6 35-89%, surface treated Graphite Powder 99 10-60%, modified additive 0.6-5%, rare earth element yttrium 0.1-0.2% and aluminum fiber 0.2-10%.In the technical program, the thermal conductivity of nylon 6 is only 0.30 W/mk, Graphite Powder 99 have thermal conductivity high, easily disperse and the characteristic of stable performance, in nylon 6 powders, add Graphite Powder 99, be conducive to improve the heat conductivility of matrix material; And aluminum fiber be compare with traditional steel fiber copper fiber have more that fusing point is low, hardness is low, can noise reduction, the characteristic such as good heat conductivity, heavy metal free pollution, aluminum ratio is heavily 30% of copper, therefore aluminium fiber, adds aluminum fiber further to promote the heat conductivility of matrix material.The modified additive that adds 0.6-5%, can effectively improve the performance of nylon 6 composite material, if add too much, can cause the variation of nylon 6 composite material performance; Add 0.2-10% volume aluminum fiber, can effectively improve the thermal conductivity of nylon 6 composite material, but add too much, can cause that the plasticity of nylon 6 composite material sharply reduces; Rare earth element yttrium is as a kind of high-temperature superconductor, its heat conductivility is remarkable, if add too much, can be because of yttrium unstable reduction that causes nylon 6 composite material performance in air, therefore the present invention compares through repetition test and optimizes, and determines nylon 6 35-89%, surface treated Graphite Powder 99 10-60%, modified additive 0.6-5%, rare earth element yttrium 0.1-0.2% and aluminum fiber 0.2-10%.
As preferably, described modified additive is comprised of the material of following weight percent: oxidation inhibitor 0.1-10%, photostabilizer 0.1-10%, dispersion agent 0.1-80% and coupling agent 0.1-80%.In the technical program, oxidation inhibitor is selected oxidation inhibitor B225, and it is by primary antioxidant 1010 and auxiliary antioxidant 168 is composite forms, and can maintain original melting index, and low look dirty.Photostabilizer selects 783; Dispersion agent is selected Honeywell A-C 6A, and coupling agent is titanate coupling agent NDZ311.
As preferably, the surface-treated concrete steps of described surface treated Graphite Powder 99 are that the Aluminate of the 1/10-1/2 of Graphite Powder 99 content and Graphite Powder 99 are stirred to 25-35min; The fineness of Graphite Powder 99 is 100-150 μ m.In the technical program, Graphite Powder 99, through surface treatment, is improved to fineness, brightness and reduces viscosity, increase the sticking power of Graphite Powder 99.
As preferably, the diameter of described aluminum fiber is 25-35 μ m, and length is 2-4mm.
As preferably, the granularity of described nylon 6 is 80-100 order.
A preparation method for the nylon composite materials of heat conduction, described preparation method comprises the following steps:
A) nylon 6 is ground, obtain 80-100 object nylon 6 powders, under nitrogen atmosphere, rare earth element yttrium is worn into the powder of 2-4mm;
B) nylon 6 powders that step a) obtained and rare earth element yttrium and surface treated Graphite Powder 99, modified additive are under nitrogen atmosphere, with the stirrer of preparing burden at a high speed, stir 5-20min, then in high speed is prepared burden stirrer, add aluminum fiber, continue to stir 2-3min, obtain mixture;
C) mixture step b) being made is through double-screw extruder screw extrusion moulding.
As preferably, in step c), the processing temperature of twin screw extruder is 280-295 ℃, feeding frequency 5-20Hz, engine speed 200-500r/min.
As preferably, described nylon composite materials is become by the mixed raw material of following weight percent: nylon 6 35-89%, surface treated Graphite Powder 99 10-60%, modified additive 0.6-5%, rare earth element yttrium 0.1-0.2% and aluminum fiber 0.2-10%.
The invention has the beneficial effects as follows, the thermal conductivity of the prepared nylon composite materials of the present invention significantly promotes, and tensile strength, flexural strength also have lifting simultaneously.
Embodiment
Below in conjunction with specific embodiment, the present invention will be further explained:
Embodiment 1
A preparation method for the nylon composite materials of heat conduction, by following weight percent preparation raw material,
Material name |
Weight percent/% |
Nylon 6 |
89 |
Surface treated Graphite Powder 99 |
10 |
Modified additive |
0.6 |
Aluminum fiber |
0.2 |
Rare earth element yttrium |
0.2 |
Wherein modified additive is comprised of the material of following weight percent: oxidation inhibitor B225, and content is 0.1% of modified additive weight; Photostabilizer 783, content is 10% of modified additive weight; Dispersion agent Honeywell A-C 6A, content is 80% of modified additive weight; Titanate coupling agent NDZ311, content is 9.9% of modified additive weight.
The surface treatment of Graphite Powder 99 is that 0.1 Aluminate of Graphite Powder 99 content and Graphite Powder 99 are stirred to 25min; Wherein the fineness of Graphite Powder 99 is 100 μ m.
Wherein nylon 6 is purchased from Taiwan Ji Sheng Industrial Co., Ltd., and model is PA T4208; Graphite Powder 99 is purchased from carbon materials company limited, and model is K-15; Oxidation inhibitor B225 is purchased from Nanjing Holley bright science, industry and trade company limited; Photostabilizer 783 is purchased from Milan, Nanjing Chemical Co., Ltd.; Dispersion agent reaches environmentally-friendly plastic Chemical Co., Ltd. purchased from Shenzhen curry favour, model Honeywell A-C 6A; Coupling agent is purchased from Guangzhou Rui Chi Chemical Co., Ltd., and model is titanate coupling agent NDZ311; Aluminum fiber is purchased from Shanghai Zhi Yi novel material Science and Technology Ltd..
Described preparation method comprises the following steps:
A) nylon 6 is ground, obtain 80 object nylon 6 powders, under nitrogen atmosphere, rare earth element yttrium is worn into the powder of 4mm;
B) nylon 6 powders that step a) obtained and rare earth element yttrium powder and surface treated Graphite Powder 99, modified additive are under nitrogen atmosphere, with stirring 5min in the stirrer of preparing burden at a high speed, then to the aluminum fiber that adds diameter 25 μ m, length 2mm in high speed is prepared burden stirrer, continue to stir 2min, obtain mixture;
C) mixture step b) being made is through double-screw extruder screw extrusion moulding, and the processing temperature of twin screw extruder is 280 ℃, feeding frequency 5Hz, engine speed 200r/min.
Embodiment 2
A preparation method for the nylon composite materials of heat conduction, by following weight percent preparation raw material,
Material name |
Weight percent/% |
Nylon 6 |
35 |
Surface treated Graphite Powder 99 |
60 |
Modified additive |
2.9 |
Aluminum fiber |
2 |
Rare earth element yttrium |
0.1 |
Wherein modified additive is comprised of the material of following weight percent: oxidation inhibitor B225, and content is 10% of modified additive weight; Photostabilizer 783, content is 0.1% of modified additive weight; Dispersion agent Honeywell A-C 6A, content is 9.9% of modified additive weight; Titanate coupling agent NDZ311, content is 80% of modified additive weight.
The surface treatment of Graphite Powder 99 is that 0.3 Aluminate of Graphite Powder 99 content and Graphite Powder 99 are stirred to 30min; Wherein the fineness of Graphite Powder 99 is 120 μ m.
Described preparation method comprises the following steps:
A) nylon 6 is ground, obtain 90 object nylon 6 powders, under nitrogen atmosphere, rare earth element yttrium is worn into the powder of 2-4mm;
B) nylon 6 powders that step a) obtained and rare earth element yttrium powder and surface treated Graphite Powder 99, modified additive are under nitrogen atmosphere, with stirring 10min in the stirrer of preparing burden at a high speed, then in preparing burden stirrer, high speed adds diameter 30 μ m, length 3mm aluminum fiber, continue to stir 3min, obtain mixture;
C) mixture step b) being made is through double-screw extruder screw extrusion moulding, and the processing temperature of twin screw extruder is 290 ℃, feeding frequency 10Hz, engine speed 300r/min.
Embodiment 3
A preparation method for the nylon composite materials of heat conduction, by following weight percent preparation raw material,
Material name |
Weight percent/% |
Nylon 6 |
55 |
Surface treated Graphite Powder 99 |
30 |
Modified additive |
4.8 |
Aluminum fiber |
10 |
Rare earth element yttrium |
0.2 |
Wherein modified additive is comprised of the material of following weight percent: oxidation inhibitor B225, and content is 5% of modified additive weight; Photostabilizer 783, content is 5% of modified additive weight; Dispersion agent Honeywell A-C 6A, content is 45% of modified additive weight; Titanate coupling agent NDZ311, content is 45% of modified additive weight.
The surface treatment of Graphite Powder 99 is that 0.5 Aluminate of Graphite Powder 99 content and Graphite Powder 99 are stirred to 35min; Wherein the fineness of Graphite Powder 99 is 150 μ m.
Described preparation method comprises the following steps:
A) nylon 6 is ground, obtain 100 object nylon 6 powders, under nitrogen atmosphere, rare earth element yttrium is worn into the powder of 2-4mm;
B) nylon 6 powders that step a) obtained and rare earth element yttrium powder and surface treated Graphite Powder 99, modified additive are under nitrogen atmosphere, with stirring 20min in the stirrer of preparing burden at a high speed, then in preparing burden stirrer, high speed adds diameter 35 μ m, length 4mm aluminum fiber, continue to stir 3min, obtain mixture;
C) mixture step b) being made is through double-screw extruder screw extrusion moulding, and the processing temperature of twin screw extruder is 295 ℃, feeding frequency 20Hz, engine speed 500r/min.
Comparative example 1, raw materials used according to embodiment 1, remove aluminum fiber, with nylon 6, supplement not enough content, preparation method is identical with embodiment 1.
Comparative example 2, raw materials used according to embodiment 2, remove modified additive, with nylon 6, supplement not enough content, preparation method is identical with embodiment 2.
Comparative example 3, raw materials used according to embodiment 3, remove rare earth element yttrium and aluminum fiber, with nylon 6, supplement not enough content, preparation method is identical with embodiment 3.
Comparative example 4, raw materials used according to embodiment 1, remove surface treated graphite powder and aluminum fiber, with nylon 6, supplement not enough content, preparation method is identical with embodiment 1.
Table 1 is the test data of tensile strength, flexural strength, modulus in flexure and thermal conductivity
Table 1, test data
Title |
Tensile strength (MP) |
Flexural strength (MP) |
Modulus in flexure (MP) |
Thermal conductivity (W/mk) |
Embodiment 1 |
124 |
129 |
3303 |
7.5 |
Embodiment 2 |
298 |
287 |
3984 |
7.9 |
Embodiment 3 |
149 |
173 |
3523 |
8.3 |
Comparative example 1 |
99 |
129 |
3004 |
3.4 |
Comparative example 2 |
127 |
145 |
2934 |
4.1 |
Comparative example 3 |
117 |
124 |
2967 |
1.5 |
Comparative example 4 |
107 |
119 |
2974 |
2.4 |
As can be seen from the table, the thermal conductivity of comparative example 1-4 is on the low side, the nylon 6 composite material that every data all make than embodiment of the present invention 1-3 is low, modified additive, Graphite Powder 99, aluminum fiber and rare earth element yttrium have been added, thermal conductivity improves obviously, and the tensile strength of nylon 6 composite material, flexural strength, modulus in flexure improve.