CN102775767B - High-heat-conduction nylon composite material and preparation method thereof - Google Patents

High-heat-conduction nylon composite material and preparation method thereof Download PDF

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Publication number
CN102775767B
CN102775767B CN201210156510.9A CN201210156510A CN102775767B CN 102775767 B CN102775767 B CN 102775767B CN 201210156510 A CN201210156510 A CN 201210156510A CN 102775767 B CN102775767 B CN 102775767B
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nylon
graphite powder
composite materials
preparation
nylon composite
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CN102775767A (en
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黄立波
黄孟波
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Zhongshan Wansheng Plastic Product Co., Ltd.
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NINGBO FANLONG PLASTIC NEW MATERIAL CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • B29C2948/9259Angular velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92885Screw or gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895Barrel or housing

Abstract

The invention relates to a high-heat-conduction nylon composite material and a preparation method thereof. The nylon composite material is prepared from the following raw materials in percentage by weight: 35-89% of nylon 6, 10-60% of graphite powder subjected to surface treatment, 0.6-5% of performance additive, 0.1-0.2% of rare-earth element yttrium and 0.2-10% of aluminum fiber by grinding, mixing and extrusion modeling. The nylon composite material prepared by the preparation method provided by the invention has the high heat conduction property; and the stretch intensity and the flexural strength are improved.

Description

Nylon composite materials of a kind of high heat conduction and preparation method thereof
Technical field
The present invention relates to polymeric material field, relate in particular to nylon composite materials of a kind of high heat conduction and preparation method thereof.
Background technology
Mostly the at present domestic report of the research to the heat-conductive composite material of different field is thermal conductive adhesive, heat conductive rubber, heat conduction Embedding Material, to the research of high thermal conductivity plastic material, be mainly that to take PE, PP and epoxy resin be base material, and less to the research of thermoplastic engineering plastic and patent.Output occupies the nylon of engineering plastics first place, owing to thering is good mechanical property and good electrical property, there is again wear-resisting, oil resistant, resistance to solvent, self-lubricating, corrosion-resistant and good advantages such as processing characteristics, be widely used in the fields such as automobile, electronic apparatus, machinery, electric, weapons.Nylon 6(polyamide 6, is called for short PA6) be a kind of engineering plastics of excellence, there is good non-notch impact resistance.And its thermal conductivity is lower, be 0.30W/mk, this has limited its application in fields such as heat radiation, heat conduction.
Chinese patent publication No. CN 102372919 A, date of publication on March 14th, 2012, name is called a kind of wear resistant nylon 66 nanocomposite, this application case discloses a kind of wear resistant nylon 66 nanocomposite, by following component, formed by weight the nylon 66 of 98-100, the nano-silicon nitride of 0.05-1, the irgasfos 168 of the antioxidant 1010 of 0.1-0.4 and 0.1-0.4.Its weak point is, the nylon composite materials heat conductivility making is poor.
Summary of the invention
One of object of the present invention is to provide in order to solve the poor defect of prior art nylon composite materials heat conductivility a kind of nylon composite materials of high heat conduction.
Another object of the present invention is to provide a kind of preparation method of nylon composite materials of high heat conduction.
To achieve these goals, the present invention is by the following technical solutions:
A nylon composite materials for high heat conduction, described nylon composite materials is become by the mixed raw material of following weight percent: nylon 6 35-89%, surface treated Graphite Powder 99 10-60%, modified additive 0.6-5%, rare earth element yttrium 0.1-0.2% and aluminum fiber 0.2-10%.In the technical program, the thermal conductivity of nylon 6 is only 0.30 W/mk, Graphite Powder 99 have thermal conductivity high, easily disperse and the characteristic of stable performance, in nylon 6 powders, add Graphite Powder 99, be conducive to improve the heat conductivility of matrix material; And aluminum fiber be compare with traditional steel fiber copper fiber have more that fusing point is low, hardness is low, can noise reduction, the characteristic such as good heat conductivity, heavy metal free pollution, aluminum ratio is heavily 30% of copper, therefore aluminium fiber, adds aluminum fiber further to promote the heat conductivility of matrix material.The modified additive that adds 0.6-5%, can effectively improve the performance of nylon 6 composite material, if add too much, can cause the variation of nylon 6 composite material performance; Add 0.2-10% volume aluminum fiber, can effectively improve the thermal conductivity of nylon 6 composite material, but add too much, can cause that the plasticity of nylon 6 composite material sharply reduces; Rare earth element yttrium is as a kind of high-temperature superconductor, its heat conductivility is remarkable, if add too much, can be because of yttrium unstable reduction that causes nylon 6 composite material performance in air, therefore the present invention compares through repetition test and optimizes, and determines nylon 6 35-89%, surface treated Graphite Powder 99 10-60%, modified additive 0.6-5%, rare earth element yttrium 0.1-0.2% and aluminum fiber 0.2-10%.
As preferably, described modified additive is comprised of the material of following weight percent: oxidation inhibitor 0.1-10%, photostabilizer 0.1-10%, dispersion agent 0.1-80% and coupling agent 0.1-80%.In the technical program, oxidation inhibitor is selected oxidation inhibitor B225, and it is by primary antioxidant 1010 and auxiliary antioxidant 168 is composite forms, and can maintain original melting index, and low look dirty.Photostabilizer selects 783; Dispersion agent is selected Honeywell A-C 6A, and coupling agent is titanate coupling agent NDZ311.
As preferably, the surface-treated concrete steps of described surface treated Graphite Powder 99 are that the Aluminate of the 1/10-1/2 of Graphite Powder 99 content and Graphite Powder 99 are stirred to 25-35min; The fineness of Graphite Powder 99 is 100-150 μ m.In the technical program, Graphite Powder 99, through surface treatment, is improved to fineness, brightness and reduces viscosity, increase the sticking power of Graphite Powder 99.
As preferably, the diameter of described aluminum fiber is 25-35 μ m, and length is 2-4mm.
As preferably, the granularity of described nylon 6 is 80-100 order.
A preparation method for the nylon composite materials of heat conduction, described preparation method comprises the following steps:
A) nylon 6 is ground, obtain 80-100 object nylon 6 powders, under nitrogen atmosphere, rare earth element yttrium is worn into the powder of 2-4mm;
B) nylon 6 powders that step a) obtained and rare earth element yttrium and surface treated Graphite Powder 99, modified additive are under nitrogen atmosphere, with the stirrer of preparing burden at a high speed, stir 5-20min, then in high speed is prepared burden stirrer, add aluminum fiber, continue to stir 2-3min, obtain mixture;
C) mixture step b) being made is through double-screw extruder screw extrusion moulding.
As preferably, in step c), the processing temperature of twin screw extruder is 280-295 ℃, feeding frequency 5-20Hz, engine speed 200-500r/min.
As preferably, described nylon composite materials is become by the mixed raw material of following weight percent: nylon 6 35-89%, surface treated Graphite Powder 99 10-60%, modified additive 0.6-5%, rare earth element yttrium 0.1-0.2% and aluminum fiber 0.2-10%.
The invention has the beneficial effects as follows, the thermal conductivity of the prepared nylon composite materials of the present invention significantly promotes, and tensile strength, flexural strength also have lifting simultaneously.
Embodiment
Below in conjunction with specific embodiment, the present invention will be further explained:
Embodiment 1
A preparation method for the nylon composite materials of heat conduction, by following weight percent preparation raw material,
Material name Weight percent/%
Nylon 6 89
Surface treated Graphite Powder 99 10
Modified additive 0.6
Aluminum fiber 0.2
Rare earth element yttrium 0.2
Wherein modified additive is comprised of the material of following weight percent: oxidation inhibitor B225, and content is 0.1% of modified additive weight; Photostabilizer 783, content is 10% of modified additive weight; Dispersion agent Honeywell A-C 6A, content is 80% of modified additive weight; Titanate coupling agent NDZ311, content is 9.9% of modified additive weight.
The surface treatment of Graphite Powder 99 is that 0.1 Aluminate of Graphite Powder 99 content and Graphite Powder 99 are stirred to 25min; Wherein the fineness of Graphite Powder 99 is 100 μ m.
Wherein nylon 6 is purchased from Taiwan Ji Sheng Industrial Co., Ltd., and model is PA T4208; Graphite Powder 99 is purchased from carbon materials company limited, and model is K-15; Oxidation inhibitor B225 is purchased from Nanjing Holley bright science, industry and trade company limited; Photostabilizer 783 is purchased from Milan, Nanjing Chemical Co., Ltd.; Dispersion agent reaches environmentally-friendly plastic Chemical Co., Ltd. purchased from Shenzhen curry favour, model Honeywell A-C 6A; Coupling agent is purchased from Guangzhou Rui Chi Chemical Co., Ltd., and model is titanate coupling agent NDZ311; Aluminum fiber is purchased from Shanghai Zhi Yi novel material Science and Technology Ltd..
Described preparation method comprises the following steps:
A) nylon 6 is ground, obtain 80 object nylon 6 powders, under nitrogen atmosphere, rare earth element yttrium is worn into the powder of 4mm;
B) nylon 6 powders that step a) obtained and rare earth element yttrium powder and surface treated Graphite Powder 99, modified additive are under nitrogen atmosphere, with stirring 5min in the stirrer of preparing burden at a high speed, then to the aluminum fiber that adds diameter 25 μ m, length 2mm in high speed is prepared burden stirrer, continue to stir 2min, obtain mixture;
C) mixture step b) being made is through double-screw extruder screw extrusion moulding, and the processing temperature of twin screw extruder is 280 ℃, feeding frequency 5Hz, engine speed 200r/min.
Embodiment 2
A preparation method for the nylon composite materials of heat conduction, by following weight percent preparation raw material,
Material name Weight percent/%
Nylon 6 35
Surface treated Graphite Powder 99 60
Modified additive 2.9
Aluminum fiber 2
Rare earth element yttrium 0.1
Wherein modified additive is comprised of the material of following weight percent: oxidation inhibitor B225, and content is 10% of modified additive weight; Photostabilizer 783, content is 0.1% of modified additive weight; Dispersion agent Honeywell A-C 6A, content is 9.9% of modified additive weight; Titanate coupling agent NDZ311, content is 80% of modified additive weight.
The surface treatment of Graphite Powder 99 is that 0.3 Aluminate of Graphite Powder 99 content and Graphite Powder 99 are stirred to 30min; Wherein the fineness of Graphite Powder 99 is 120 μ m.
Described preparation method comprises the following steps:
A) nylon 6 is ground, obtain 90 object nylon 6 powders, under nitrogen atmosphere, rare earth element yttrium is worn into the powder of 2-4mm;
B) nylon 6 powders that step a) obtained and rare earth element yttrium powder and surface treated Graphite Powder 99, modified additive are under nitrogen atmosphere, with stirring 10min in the stirrer of preparing burden at a high speed, then in preparing burden stirrer, high speed adds diameter 30 μ m, length 3mm aluminum fiber, continue to stir 3min, obtain mixture;
C) mixture step b) being made is through double-screw extruder screw extrusion moulding, and the processing temperature of twin screw extruder is 290 ℃, feeding frequency 10Hz, engine speed 300r/min.
Embodiment 3
A preparation method for the nylon composite materials of heat conduction, by following weight percent preparation raw material,
Material name Weight percent/%
Nylon 6 55
Surface treated Graphite Powder 99 30
Modified additive 4.8
Aluminum fiber 10
Rare earth element yttrium 0.2
Wherein modified additive is comprised of the material of following weight percent: oxidation inhibitor B225, and content is 5% of modified additive weight; Photostabilizer 783, content is 5% of modified additive weight; Dispersion agent Honeywell A-C 6A, content is 45% of modified additive weight; Titanate coupling agent NDZ311, content is 45% of modified additive weight.
The surface treatment of Graphite Powder 99 is that 0.5 Aluminate of Graphite Powder 99 content and Graphite Powder 99 are stirred to 35min; Wherein the fineness of Graphite Powder 99 is 150 μ m.
Described preparation method comprises the following steps:
A) nylon 6 is ground, obtain 100 object nylon 6 powders, under nitrogen atmosphere, rare earth element yttrium is worn into the powder of 2-4mm;
B) nylon 6 powders that step a) obtained and rare earth element yttrium powder and surface treated Graphite Powder 99, modified additive are under nitrogen atmosphere, with stirring 20min in the stirrer of preparing burden at a high speed, then in preparing burden stirrer, high speed adds diameter 35 μ m, length 4mm aluminum fiber, continue to stir 3min, obtain mixture;
C) mixture step b) being made is through double-screw extruder screw extrusion moulding, and the processing temperature of twin screw extruder is 295 ℃, feeding frequency 20Hz, engine speed 500r/min.
Comparative example 1, raw materials used according to embodiment 1, remove aluminum fiber, with nylon 6, supplement not enough content, preparation method is identical with embodiment 1.
Comparative example 2, raw materials used according to embodiment 2, remove modified additive, with nylon 6, supplement not enough content, preparation method is identical with embodiment 2.
Comparative example 3, raw materials used according to embodiment 3, remove rare earth element yttrium and aluminum fiber, with nylon 6, supplement not enough content, preparation method is identical with embodiment 3.
Comparative example 4, raw materials used according to embodiment 1, remove surface treated graphite powder and aluminum fiber, with nylon 6, supplement not enough content, preparation method is identical with embodiment 1.
Table 1 is the test data of tensile strength, flexural strength, modulus in flexure and thermal conductivity
Table 1, test data
Title Tensile strength (MP) Flexural strength (MP) Modulus in flexure (MP) Thermal conductivity (W/mk)
Embodiment 1 124 129 3303 7.5
Embodiment 2 298 287 3984 7.9
Embodiment 3 149 173 3523 8.3
Comparative example 1 99 129 3004 3.4
Comparative example 2 127 145 2934 4.1
Comparative example 3 117 124 2967 1.5
Comparative example 4 107 119 2974 2.4
As can be seen from the table, the thermal conductivity of comparative example 1-4 is on the low side, the nylon 6 composite material that every data all make than embodiment of the present invention 1-3 is low, modified additive, Graphite Powder 99, aluminum fiber and rare earth element yttrium have been added, thermal conductivity improves obviously, and the tensile strength of nylon 6 composite material, flexural strength, modulus in flexure improve.

Claims (5)

1. the nylon composite materials of a high heat conduction, it is characterized in that, described nylon composite materials is become by the mixed raw material of following weight percent: nylon 6 35-89%, surface treated Graphite Powder 99 10-60%, modified additive 0.6-5%, rare earth element yttrium 0.1-0.2% and aluminum fiber 0.2-10%; Described modified additive is comprised of the material of following weight percent: oxidation inhibitor 0.1-10%, photostabilizer 0.1-10%, dispersion agent 0.1-80% and coupling agent 0.1-80%; The surface-treated concrete steps of described surface treated Graphite Powder 99 are that the Aluminate of the 1/10-1/2 of Graphite Powder 99 content and Graphite Powder 99 are stirred to 25-35min; The fineness of Graphite Powder 99 is 100-150 μ m.
2. the nylon composite materials of a kind of high heat conduction according to claim 1, is characterized in that, the diameter of described aluminum fiber is 25-35 μ m, and length is 2-4mm.
3. according to the nylon composite materials of a kind of high heat conduction described in claim 1 or 2, it is characterized in that, the granularity of described nylon 6 is 80-100 order.
4. a preparation method for the nylon composite materials of high heat conduction as claimed in claim 1, is characterized in that, described preparation method comprises the following steps:
A) nylon 6 is ground, obtain 80-100 object nylon 6 powders, under nitrogen atmosphere, rare earth element yttrium is worn into the powder of 2-4mm;
B) nylon 6 powders that step a) obtained and rare earth element yttrium and surface treated Graphite Powder 99, modified additive are under nitrogen atmosphere, with the stirrer of preparing burden at a high speed, stir 5-20min, then in high speed is prepared burden stirrer, add aluminum fiber, continue to stir 2-3min, obtain mixture;
C) mixture step b) being made is through double-screw extruder screw extrusion moulding.
5. the preparation method of the nylon composite materials of a kind of high heat conduction according to claim 4, is characterized in that, in step c), the processing temperature of twin screw extruder is 280-295 ℃, feeding frequency 5-20Hz, engine speed 200-500r/min.
CN201210156510.9A 2012-05-21 2012-05-21 High-heat-conduction nylon composite material and preparation method thereof Active CN102775767B (en)

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CN103059565A (en) * 2013-01-25 2013-04-24 本松工程塑料(杭州)有限公司 Heat-conducting nylon composite material, preparation method and application thereof
CN103819895B (en) * 2014-03-11 2016-05-04 合肥工业大学 A kind of epoxide group modified graphite and heat conduction nylon composite materials and preparation thereof
CN106633838A (en) * 2016-12-09 2017-05-10 昆山纳诺新材料科技有限公司 Low cost environmentally-friendly heat conduction plastic and preparation method thereof
CN114621581A (en) * 2020-12-11 2022-06-14 湖南登科材料科技有限公司 High-thermal-conductivity nylon and preparation method thereof

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CN102199283B (en) * 2011-04-14 2012-09-12 杭州师范大学 Nylon 6 resin, nylon 6 filament and preparation methods thereof

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