CN102774526A - Automatic box filler for solar energy photovoltaic components and automatic box filling method - Google Patents
Automatic box filler for solar energy photovoltaic components and automatic box filling method Download PDFInfo
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- CN102774526A CN102774526A CN2012102614386A CN201210261438A CN102774526A CN 102774526 A CN102774526 A CN 102774526A CN 2012102614386 A CN2012102614386 A CN 2012102614386A CN 201210261438 A CN201210261438 A CN 201210261438A CN 102774526 A CN102774526 A CN 102774526A
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- 238000000034 method Methods 0.000 title claims description 24
- 239000000945 filler Substances 0.000 title abstract 3
- 230000007306 turnover Effects 0.000 claims abstract description 62
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 34
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 34
- 238000012856 packing Methods 0.000 claims description 56
- 238000010521 absorption reaction Methods 0.000 claims description 46
- 239000004411 aluminium Substances 0.000 claims description 33
- 230000000694 effects Effects 0.000 claims description 26
- 230000008676 import Effects 0.000 claims description 17
- 230000009471 action Effects 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 14
- 230000002745 absorbent Effects 0.000 claims description 13
- 239000002250 absorbent Substances 0.000 claims description 13
- 230000002401 inhibitory effect Effects 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 241000252254 Catostomidae Species 0.000 claims description 3
- 208000036829 Device dislocation Diseases 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 238000001179 sorption measurement Methods 0.000 abstract 2
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The invention provides an automatic box filler (100) for solar energy photovoltaic components. The automatic box filler comprises a rack (1), a jacking device (2), an adsorption turn-over device (3) and a box filling execution device (4), wherein a first inlet/outlet and a second inlet/outlet are formed in the side of the frame; a stacked to-be-filled component (8) is arranged in the first inlet/outlet; brackets (2-1) in the jacking device (2) are distributed on two sides in the first inlet/outlet for jacking the component (8) under a horizontal state to the predetermined position; the adsorption turn-over device (4) is used for turning over the component (8) jacked by the jacking device (2) from the horizontal state to a vertical state; a sliding plate bracket (4-1) in the box filling execution device (4) is driven by a first conveyor belt (4-7-1) to move back and forth along a slide rail (1-2) on the top of the rack (1); and a sucking disk bracket (4-3) adsorbs aluminum frames of the component (8) and is driven by a second conveyor belt (4-7-2) to move up and down.
Description
Technical field
The present invention relates to solar photovoltaic assembly vanning field, and relate to a kind of packaging machine, particularly relate to a kind of automatic boxing machine that solar photovoltaic assembly is cased and the automatic boxing method of using this automatic boxing machine.
The present invention helps using on the manufacturing line of solar photovoltaic assembly, and is used in particular for the solar photovoltaic assembly of make accomplishing is packed in the packing chest automatically.
Background technology
At present, the production of crystal silicon solar photovoltaic module scale before the solar photovoltaic assembly Product transport is sold to all parts of the world, needs earlier solar photovoltaic assembly to be cased.Therefore, the solar photovoltaic assembly vanning is an important step in the solar energy production.
In the solar photovoltaic assembly automation production flow line, vanning is last one critical process of whole pipeline system operation, also is the heaviest one procedure.
At present, photovoltaic enterprise adopts manual work to accomplish the vanning operation.But a common solar photovoltaic assembly weight reaches 28.5kg, and assembly oad length reaches 2m, and width reaches 1m.Simultaneously, in order reducing in the transportation, generally it to be placed vertically along short brink during vanning and put into packing chest the infringement of solar photovoltaic assembly.In addition; In order to protect component safety, be put in outermost solar photovoltaic assembly during vanning and be placed as usually its glass is faced in the case, wherein; Common arrangement mode is with last piece photovoltaic module upset, places relatively with the glass of last photovoltaic module.Before vanning, the common stacking mode of assembly is that horizontal stack stacks and puts, and component count was identical with the back standard container inner assembly number of casing during each piled up.
Accomplish the above-mentioned vanning operation of photovoltaic module by manual work, problem such as have that hand labor intensity is big, vanning process difficulty, the low and required personnel amount of vanning efficient are many.
Therefore, in photovoltaic module is produced at present, be badly in need of a kind of automatic boxing machine that is used for solar photovoltaic assembly.
Summary of the invention
To above prior art defective, one of the object of the invention is to provide a kind of automatic boxing machine and automatic boxing method thereof of solar photovoltaic assembly at least.Can be used to accomplish the automatic transport package operation of photovoltaic module by solar photovoltaic assembly automatic boxing machine proposed by the invention, it is packed assembly in the packing chest by place the mode of putting arrangement vertically along short brink quantitatively.
According to an aspect of the present invention; Adopt following technical solution to realize the assembly automatic boxing: the solar photovoltaic assembly automatic boxing machine; Form by frame, jacking apparatus, absorption and turnover device, vanning executive device, packing chest inhibiting device and control box etc., form one and rise solar photovoltaic assembly, absorption and turnover device absorption back panel of solar photovoltaic module and rotation, vanning executive device absorption solar photovoltaic assembly frame, move to the automation equipment system that solar photovoltaic assembly is vertically placed in back, packing chest top by jacking apparatus.
According to an aspect of the present invention; A kind of automatic boxing machine (100) that is used for solar photovoltaic assembly is provided; Comprise: frame (1); On its side, leave first and import and export (A) and second import and export (B), in said first imports and exports, be provided with the assembly (8) of the wait vanning that stacks; Jacking apparatus (2) comprises support (2-1), and captiveing joint with the bottom of said frame (1) and be distributed in first import and export (A) in-to-in both sides in the bottom of said support (2-1), is used for jacking under assembly (8) on even keel to the desired location; Absorption and turnover device (3) is arranged in the preset position of readiness of said jacking apparatus (2) top, and flexibly connects with said frame (1), is used for the assembly (8) by the jacking of said jacking apparatus (2) institute is turned to vertical state from horizontality; Vanning executive device (4); Comprise sliding plate support (4-1); Slide rail (4-2); First belt conveyor (4-7-1), second belt conveyor (4-7-2) and sucker stand (4-3), said slide rail (4-2), first belt conveyor (4-7-1) and second belt conveyor (4-7-2) are arranged on the top of said frame (1), and said sliding plate support (4-1) moves forward and backward along the slide rail (1-2) that is positioned at frame (1) top under said first belt conveyor (4-7-1) drives; The aluminium frame of said sucker stand (4-3) absorbent module (8), and under second belt conveyor (4-7-2) drives, carry out up-and-down movement.
According to another aspect of the present invention, this automatic boxing machine also comprises: packing chest inhibiting device (5), be used at vanning process fixation kit packing chest (7), and said packing chest inhibiting device (5) comprises four cylinders.Said four cylinders are captiveed joint with packing chest base (9) bottom, and are distributed in said second import and export (B) inner both sides of frame (1), when said four cylinders eject, packing chest (7) position are limited; Control box (6) is used to control said frame (1), said jacking apparatus (2), said absorption and turnover device (3) and said vanning executive device (4) to accomplish the action of solar photovoltaic assembly automatic boxing.
According to another aspect of the present invention, frame (1) is welded by some standard section steel square steel tubes (1-1).
According to another aspect of the present invention; Being distributed in first imports and exports on the said support (2-1) of (A) inner both sides roller screw mandrel (2-2) all is installed; And base is provided with motor (2-3), and the feed screw nut of two roller screw mandrels (2-2) is connected with two corresponding sides of enclosing frame (2-5) than big 8 to 10cm the aluminium of assembly (8) respectively; Enclose at said aluminium and to be provided with detecting device (2-4) and 6 cylinders (2-6) on the frame (2-5); Enclose at said aluminium on every long limit of frame (2-5) and be provided with 2 said cylinders (2-6); Be provided with 1 said cylinder (2-6) and enclose at said aluminium on every minor face of frame (2-5); And the top at said cylinder (2-6) is surrounded by the flexible rubber piece, makes cylinder (2-6) when stretching out, and it just in time offsets with the gravity of assembly (8) the friction force that pressure produced of assembly (8).
According to aspect in addition of the present invention; Absorption and turnover device (3) comprises fixed mount (3-1), roll shaft screw mandrel (3-2), drive motor (3-3), gear (3-4), turning motors (3-5), upset connecting rod (3-6), turnover bracket (3-7) and suction nozzle (3-8); Said roll shaft screw mandrel (3-2) and said drive motor (3-3) are arranged on the said fixed mount (3-1); Said gear (3-4) and said turning motors (3-5) are arranged on the said roll shaft screw mandrel (3-2); Said turning motors (3-5) connects and drives said upset connecting rod (3-6), drives the said turnover bracket (3-7) that links to each other with said upset connecting rod (3-6) and overturns.Said suction nozzle (3-8) is arranged on the top of said turnover bracket (3-7).
According to aspect in addition of the present invention; Vanning executive device (4) also comprises assembly sucker (4-4), guiding cylinder (4-5), rotation motor (4-6), roller bearing (4-8) and motor (4-9); Wherein said assembly sucker (4-4) is oval vacuum cup; Have 4, and each assembly sucker (4-4) width is all less than the seal ring thickness of assembly (8), the aluminium frame of adsorbable thus assembly (8).4 assembly suckers (4-4) all are fixed on the sucker stand (4-3); And sucker stand (4-3) carries out up-and-down movement under second belt conveyor (4-7-2) drives; Realization is to the lifting and the let-down action of assembly (8); Said guiding cylinder (4-5) is a double-acting cylinder, and well width to 2cm, can carry out directional tagging to assembly than the seal ring thickness big 1 of assembly (8) in it in the let-down process of assembly (8).
According to a further aspect of the invention, a kind of method that is used for solar photovoltaic assembly is carried out automatic boxing in the automatic boxing machine as claimed in claim 1 (100) that is applicable to is provided, comprising: (1) is by jacking apparatus jacking assembly; (2) be turned to vertical state by absorption and turnover device absorption back panel of solar photovoltaic module and with assembly; (3), and vertically be placed into assembly in the packing chest after assembly moved to the packing chest top by vanning executive device absorbent module frame; And (4) repeat above step (1)-(3), till packing chest is filled.
According to a further aspect of the invention; Step (1) is specially: after piling up assembly inlet point that good assembly enters into packing machine and putting well, jacking apparatus is started working, and the aluminium in the said jacking apparatus encloses frame and moves down along screw mandrel; When being installed in aluminium and enclosing detecting device on the frame and detect first block assembly; Said aluminium encloses the frame stop motion, then be installed in the cylinder that aluminium encloses on the frame and eject, with said assembly from around compress; After said cylinder ejected and holds down assembly, screw mandrel up moved, stop after returning preset position of readiness, thus with jacking under the assembly on even keel to predeterminated position.
According to a further aspect of the invention, step (2) is specially: after assembly was put in place by the jacking apparatus jacking, absorption and turnover device was started working; Said absorption and turnover device turning rack moves downward under the effect of screw mandrel, and when moving to the backboard of suction nozzle contact assembly, the turnover bracket of said absorption and turnover device stops to move down; Suction nozzle is bled, the absorbent module backboard, then; Said absorption and turnover device turnover bracket upward movement under the screw mandrel effect; After returning preset position of readiness, assembly turned over turn 90 degrees, turn to vertical state from horizontality.
According to a further aspect of the invention, step (4) is specially: after the assembly upset put in place, the vanning executive device moved to the assembly placement direction under the effect of belt conveyor, and when moving to module position, the vanning executive device stops to move.Oval sucker absorbent module frame on the said vanning executive device, then assembly is decontroled in the sucker inflation on the absorption and turnover device, and the guiding cylinder moves on vertical slide plate, after grasping assembly, stops; The executive device of then casing moves to the packing chest direction with assembly under the effect of belt conveyor together; Stop after moving to the packing chest top; The executive device of casing afterwards all Duo the thickness size of a mobile block assembly than preceding once vanning operation and is added the distance of 2mm, up to packing chest fill can't move again till; After said vanning executive device stops, the motor starting on the vanning executive device, assembly moves downward under the self gravitation effect, gets in the packing chest.
One of the object of the invention is to provide a kind of automatic boxing machine of solar photovoltaic assembly, agrees with mutually with existing assembly working condition, eliminates man power encasement's inferior position, realizes the stuffing equipment automatization, saves human resources, enhances productivity.
Should be appreciated that the above generality of the present invention is described and following detailed description all is exemplary and illustrative, and be intended to further explanation is provided for as claimed in claim the present invention.
Description of drawings
Comprise that accompanying drawing is for providing the present invention further to be understood, they are included and are constituted the application's a part, and accompanying drawing shows embodiments of the invention, and play the effect of explaining the principle of the invention with this specification sheets.Below combining accompanying drawing and having read to after the specific non-limiting embodiments of the invention, other characteristics of the present invention and advantage will become obvious.Wherein:
Fig. 1 is the work scheme drawing of solar photovoltaic assembly automatic boxing machine according to an embodiment of the invention;
Fig. 2 is the physical construction scheme drawing of solar photovoltaic assembly automatic boxing machine according to an embodiment of the invention;
Fig. 3 is the assembly jacking apparatus of automatic boxing machine according to an embodiment of the invention and the structural representation of absorption and turnover device;
Fig. 4 is the structural representation of the assembly jacking apparatus of automatic boxing machine according to an embodiment of the invention;
Fig. 5 is the structural representation of the assembly absorption and turnover device of automatic boxing machine according to an embodiment of the invention;
Fig. 6 is the structural representation of the vanning executive device of automatic boxing machine according to an embodiment of the invention;
Fig. 7 is the vanning action scheme drawing of vanning executive device according to an embodiment of the invention;
Fig. 8 is the scheme drawing of the F/s of automatic boxing operation according to an embodiment of the invention;
Fig. 9 is the scheme drawing of the subordinate phase of automatic boxing operation according to an embodiment of the invention;
Figure 10 is automatic boxing operating process according to an embodiment of the invention.
The specific embodiment
Now with embodiments of the present invention will be described by referring to the drawings in detail.Now will be in detail with reference to the preferred embodiments of the present invention, its example is shown in the drawings.In the case of any possible, in institute's drawings attached, will use identical mark to represent same or analogous part.In addition; Although employed term is from public term, to select among the present invention; But some mentioned terms possibly be that the applicant selects by his or her judgement in the specification sheets of the present invention, and its detailed meanings is explained in the relevant portion of the description of this paper.In addition, require not only through employed actual terms, but also will understand the present invention through the meaning that each term contained.
According at least one embodiment, solar photovoltaic assembly automatic boxing machine proposed by the invention is made up of frame, jacking apparatus, absorption and turnover device, vanning executive device, packing chest inhibiting device and control box etc.This automatic boxing machine has constituted the automation equipment system, accomplishes following automation mechanized operation:
1. by jacking apparatus jacking solar photovoltaic assembly;
2. by absorption and turnover device absorption back panel of solar photovoltaic module and be rotated;
3. by vanning executive device absorption solar photovoltaic assembly frame;
4. solar photovoltaic assembly is moved to back, packing chest top and vertically place solar photovoltaic assembly.
Fig. 1 is the work scheme drawing of solar photovoltaic assembly automatic boxing machine according to an embodiment of the invention.Wherein, automatic boxing machine 100 comprises: frame (1), jacking apparatus (2), absorption and turnover device (3), vanning executive device (4), packing chest inhibiting device (5), control box (6).When this external execution solar photovoltaic assembly vanning is moved, also have pack case (7) and stack the solar photovoltaic assembly (8) of accomplishing and waiting for vanning.Frame (1), jacking apparatus (2), absorption and turnover device (3) and vanning executive device (4) are accomplished the action of solar photovoltaic assembly automatic boxing under the control of control box (6), and packing chest inhibiting device (5) is responsible for fixation kit packing chest (7) in the vanning process.Can recognize, according to the present invention otherwise solar photovoltaic assembly automatic boxing machine not needs comprise all above assemblies.
Fig. 2 is the physical construction scheme drawing of solar photovoltaic assembly automatic boxing machine 100 according to an embodiment of the invention.Frame (1) is welded by some steel square tubes (1-1), preferably is welded by standard section steel square steel tube.The long end side surface of frame leaves two import and export, and the solar photovoltaic assembly to be cased (8) that import and export A can supply to stack passes in and out, and imports and exports B and can supply pack case (7) turnover.Said frame (1) top is provided with top slide rail (1-2), and vanning executive device (3) can be carried out the left and right horizontal slip by slide rail (1-2) along the top.In addition, also be provided with belt conveyor (4-7), roller bearing (4-8) and motor (4-9), be used for carrying out the vanning operation at the place, top of frame (1).These assemblies will detail hereinafter.
Fig. 3 shows the assembly jacking apparatus (2) of automatic boxing machine and the unitized construction scheme drawing of absorption and turnover device (3) according to an embodiment of the invention.Jacking apparatus (2) is bilateral symmetry, captives joint with frame (1) bottom of automatic boxing machine in its support (2-1) bottom, and is distributed in the inner both sides of import and export A.Be distributed on the support (2-1) of both sides roller screw mandrel (2-2) all is installed, and base is provided with motor (2-3).The feed screw nut of two roller screw mandrels (2-2) is connected with two corresponding sides of enclosing frame (2-5) than big 8 to 10cm the aluminium of assembly (8) respectively; Enclose at said aluminium and to be provided with detecting device (2-4) and 6 cylinders (2-6) on the frame (2-5).Enclose at aluminium on every long limit of frame (2-5) and be provided with 2 cylinders (2-6); Be provided with 1 cylinder (2-6) and enclose at aluminium on every minor face of frame (2-5); And the top at cylinder (2-6) is surrounded by the flexible rubber piece; Cylinder (2-6) is when stretching out, and it just in time offsets with the gravity of assembly (8) assembly (8) friction force that pressure produced.
Fig. 4 exemplarily shows the structure of the assembly jacking apparatus (2) of automatic boxing machine according to an embodiment of the invention.Referring to assembly jacking apparatus (2) shown in Figure 4; After piling up assembly inlet point A that good assembly enters into packing machine and putting well; Jacking apparatus (2) is started working, and the aluminium in the jacking apparatus (2) encloses frame (2-5) and moves down from preset position of readiness along roller screw mandrel (2-2).When being installed in aluminium and enclosing detecting device (2-4) on the frame and detect first block assembly (8) of horizontal positioned; Said aluminium encloses frame (2-5) stop motion; Then be installed in the cylinder (2-6) that aluminium encloses on the frame (2-5) and eject, with said first block assembly (8) from around compress; After treating that said cylinder (2-6) ejects and compress first block assembly (8), roller screw mandrel (2-2) up moves, and stops after returning position of readiness, thus first block assembly (8) is made progress jacking to the desired location with horizontality.
Fig. 5 is the structural representation of the assembly absorption and turnover device (3) of automatic boxing machine according to an embodiment of the invention.Absorption and turnover device (3) is arranged on a preset position of readiness of jacking apparatus (2) top, and flexibly connects with frame (1).Absorption and turnover device (3) comprises fixed mount (3-1), roll shaft screw mandrel (3-2), drive motor (3-3), gear (3-4), turning motors (3-5), upset connecting rod (3-6), turnover bracket (3-7), suction nozzle (3-8).Wherein, roll shaft screw mandrel (3-2) and drive motor (3-3) are arranged on the fixed mount (3-1), drive roll shaft screw mandrel (3-2) by drive motor (3-3).Gear (3-4) and turning motors (3-5) are arranged on the roll shaft screw mandrel (3-2), and turning motors (3-5) connects and drives upset connecting rod (3-6), drives the turnover bracket (3-7) that links to each other with upset connecting rod (3-6) and overturns.Suction nozzle (3-8) is arranged on the top of turnover bracket (3-7).After assembly (8) was put in place by jacking apparatus (2) jacking with horizontality, absorption and turnover device (3) was started working.Wherein, Whole overturn structure (comprising: upset connecting rod (3-6), turnover bracket (3-7), suction nozzle (3-8)) moves down from presetting position of readiness under the effect of roll shaft screw mandrel (3-2) and drive motor (3-3), when the backboard of suction nozzle (3-8) contact assembly (8).At this moment, turnover bracket (3-7) stops to move down, and suction nozzle (3-8) is bled, thus the backboard of absorbent module (8).After suction nozzle (3-8) had adsorbed assembly (8) backboard, whole overturn structure is upward movement under roll shaft screw mandrel (3-2) effect, returns position of readiness.Afterwards, under gear (3-4) and turning motors (3-5) effect, whole overturn structure turns over and turn 90 degrees, and thus adsorbed assembly (8) is become vertical state by horizontality, and is such as shown in Figure 5.
Fig. 6 is the structural representation of the vanning executive device (4) of automatic boxing machine according to an embodiment of the invention.Vanning executive device (4) comprises sliding plate support (4-1), slide rail (4-2), assembly sucker (4-4) and guiding cylinder (4-5), rotation motor (4-6), belt conveyor (4-7), roller bearing (4-8) and motor (4-9).Said belt conveyor (4-7) comprises first belt conveyor (4-7-1) and second belt conveyor (4-7-2).Sliding plate support (4-1) links to each other with first belt conveyor (4-7-1), and the slide rail (1-2) along frame (1) top under motor (4-9) and first belt conveyor (4-7-1) drive moves forward and backward.Assembly sucker (4-4) is oval vacuum cup, has 4, and the width of each assembly sucker (4-4) is all less than the seal ring thickness of assembly (8), the aluminium frame of adsorbable thus assembly (8).4 suckers all are fixed on the sucker stand (4-3), and sucker stand (4-3) carries out up-and-down movement under second belt conveyor (4-7-2) drives, and realize lifting and let-down action to assembly (8).Said guiding cylinder (4-5) is a double-acting cylinder, and the interior well width of cylinder (4-5) to 2cm, can carry out directional tagging to assembly than the seal ring thickness big 1 of assembly (8) in the let-down process of assembly (8).
Fig. 7 shows the vanning action scheme drawing that uses vanning executive device (4) shown in Figure 6 to be carried out according to an embodiment of the invention.In the vanning process, packing chest inhibiting device (5) (not shown) is positioned at packing chest (7) on the packing chest base (9).Packing chest inhibiting device (5) comprises four cylinders.These four cylinders are captiveed joint (referring to Fig. 1) with packing chest base (9) bottom, and are distributed in the inner both sides of import and export B.When four cylinders eject, the position of packing chest (7) is limited.
Concrete vanning operation will be further elaborated with reference to accompanying drawing 8 and 9 as follows.
Fig. 8 is the scheme drawing of the vanning process F/s of solar photovoltaic assembly according to an embodiment of the invention.In the embodiment shown in fig. 8, when pile up good solar photovoltaic assembly (8) enter into the assembly inlet point A of packing machine and place finish after, jacking apparatus (2) is started working.By the cylinder of jacking apparatus (2) (2-6) roof pressure, under the effect of roller screw mandrel (2-2), be moved upwards up to preset position of readiness under assembly (8) on even keel.Next the whole overturn structure of absorption and turnover device (3) moves downward under the effect of roll shaft screw mandrel (3-2); When suction nozzle (3-8) moves to when contacting with the backboard of assembly (8); The turnover bracket of overturn structure (3-7) stops to move down; Suction nozzle (3-8) is bled with the backboard of absorbent module (8), and then, whole overturn structure is upward movement under roll shaft screw mandrel (3-2) effect; After returning preset position of readiness, turn over to turn 90 degrees adsorbed assembly (8) is become vertical state by horizontality.After assembly (8) upset puts in place, vanning executive device (4) under first belt conveyor (4-7-1) effect parallel motion near the assembly under the vertical state (8).The frame of elliptical components sucker (4-4) absorbent module (8) of vanning executive device (4); The backboard of inflation of the sucker (3-8) on the absorption and turnover device (3) afterwards and relieving assembly (8); The guiding cylinder (4-5) of vanning executive device (4) moves on vertical slide plate, to the frame that grasps assembly (8), stops.After that, vanning executive device (4) first belt conveyor (4-7-1) effect down and assembly (8) move to together above the packing chest (7) of assembly (8).
Fig. 9 is the scheme drawing of the vanning process subordinate phase of solar photovoltaic assembly according to an embodiment of the invention.In another embodiment shown in Figure 9, when vanning executive device (4) moved to packing chest (7) top, vanning executive device (4) stopped to move.After said vanning executive device stopped, the rotation motor (4-6) on the vanning executive device (4) started, and assembly (8) moves downward under the self gravitation effect, got in the packing chest (7).Subsequently, sucker (4-4) inflation on the vanning executive device (4), the frame of relieving assembly (8) makes assembly (8) transfer in the guiding of guiding cylinder (4-5) and falls into packing chest (7), accomplishes the vanning operation of a solar photovoltaic assembly (8).
After accomplishing the vanning operation, vanning executive device (4) moves up and gets back to preset position of readiness, and under first belt conveyor (4-7-1) effect, turns back to the top of piling up good assembly (8) at inlet point A place.Repeat F/s.The executive device (4) of casing afterwards is each when carrying out the vanning operation, only needs in the horizontal direction Duo the distance that the thickness size of a mobile block assembly adds 2mm than preceding once vanning operation and gets final product, till filling packing chest.
Figure 10 is automatic boxing operating process according to an embodiment of the invention.Assembly automatic boxing machine provided by the present invention comprises the solar photovoltaic assembly automatic boxing machine, is made up of frame, jacking apparatus, absorption and turnover device, vanning executive device, packing chest inhibiting device and control box, and its course of action is following:
The jacking apparatus course of action has been shown: after piling up assembly inlet point that good assembly enters into packing machine and putting well in step 101; Jacking apparatus is started working; Aluminium in the said jacking apparatus encloses frame and moves down along screw mandrel, and when being installed in aluminium and enclosing detecting device on the frame and detect first block assembly, said aluminium encloses the frame stop motion; Then be installed in the cylinder that aluminium encloses on the frame and eject, with said assembly from around compress; After said cylinder ejected and holds down assembly, screw mandrel up moved, stop after returning preset position of readiness, thus with jacking under the assembly on even keel to predeterminated position;
The absorption and turnover device course of action has been shown in step 103: after assembly was put in place by the jacking apparatus jacking, absorption and turnover device was started working, and said absorption and turnover device turning rack moves downward under the effect of screw mandrel; When moving to the backboard of suction nozzle contact assembly, the turnover bracket of said absorption and turnover device stops to move down, and suction nozzle is bled; The backboard of absorbent module; Then, said absorption and turnover device turnover bracket upward movement under the screw mandrel effect, return preset position of readiness after; Assembly turned over turn 90 degrees, turn to vertical state from horizontality;
Vanning executive device course of action has been shown in step 105: after the assembly upset put in place, the vanning executive device moved to the assembly placement direction under the belt conveyor effect, and when moving to module position, the vanning executive device stops to move.Oval sucker absorbent module frame on the said vanning executive device, then assembly is inflated and decontroled to the sucker on the absorption and turnover device, and the guiding cylinder moves on vertical slide plate, after grasping assembly, stops; The executive device of then casing moves to the packing chest direction with assembly under the belt conveyor effect together; Stop after moving to the packing chest top; The executive device of casing is afterwards carried out when operation vanning all add 2mm than preceding thickness size of once Duo a mobile block assembly distance each time, up to packing chest fill can't move again till; After said vanning executive device stops, the motor starting on the vanning executive device, assembly moves downward under the self gravitation effect, gets in the packing chest;
In step 107, the rest may be inferred repeats above-mentioned steps 101-105, and the vanning executive device is all added the 2mm distance than preceding thickness size of once Duo a mobile block assembly during wherein each vanning operation, till packing chest is filled assembly.
The operation of solar photovoltaic assembly automatic boxing machine provided by the present invention is the set of above-mentioned 4 steps, and 4 course of action cooperatively interact and accomplish the automatic boxing process of solar photovoltaic assembly.
Automatic boxing machine provided by the present invention has the following advantages:
One, structure design of the present invention is exquisite, and feasibility is high, the equipment operation reliability;
Two, the present invention combines with the assembly actual production, and it is easy to operate to case, and need not manual work and lifts and put assembly, and is easy and convenient;
Three, the present invention can promote the photovoltaic module packaging efficiency, solves man power encasement's inefficiency problem;
Four, jacking apparatus of the present invention has utilized the upright characteristics of module frame, and is fast reliable during the jacking assembly.
That the present invention designs is terse, merge mutually, case with practical condition action less, device fabrication is easy, serviceability is high.Need not the operating personnel during equipment vanning.The present invention can effectively improve solar photovoltaic assembly vanning efficient, alleviates man power encasement's labour intensity, realizes assembly vanning automation.
Though one skilled in the art will recognize that in certain embodiments and described assembly wherein with ad hoc fashion, according to solar photovoltaic assembly automatic boxing machine of the present invention not needs comprise the special to some extent assembly of describing.Can add or delete some assembly according to the demand of execute-in-place, to reach some certain applications purpose.The change of these assemblies and increase and decrease all belong within protection scope of the present invention.
Those skilled in the art can also recognize, can carry out various modifications and modification and without departing from the spirit and scope of the present invention to above-mentioned exemplary embodiment of the present invention.Therefore, be intended to that the present invention is covered and drop in appended claims and the come scope thereof to modification of the present invention and modification.
Claims (10)
1. automatic boxing machine (100) that is used for solar photovoltaic assembly comprising:
Frame (1) leaves first and imports and exports (A) and second import and export (B) on its side, in said first imports and exports, be provided with the assembly (8) of the wait vanning that stacks;
Jacking apparatus (2) comprises support (2-1), and captiveing joint with the bottom of said frame (1) and be distributed in first import and export (A) in-to-in both sides in the bottom of said support (2-1), is used for jacking under assembly (8) on even keel to the desired location;
Absorption and turnover device (3) is arranged in the preset position of readiness of said jacking apparatus (2) top, and flexibly connects with said frame (1), is used for the assembly (8) by the jacking of said jacking apparatus (2) institute is turned to vertical state from horizontality;
Vanning executive device (4); Comprise sliding plate support (4-1); Slide rail (4-2); First belt conveyor (4-7-1), second belt conveyor (4-7-2) and sucker stand (4-3), said slide rail (4-2), first belt conveyor (4-7-1) and second belt conveyor (4-7-2) are arranged on the top of said frame (1), and said sliding plate support (4-1) moves forward and backward along the slide rail (1-2) that is positioned at frame (1) top under said first belt conveyor (4-7-1) drives; The aluminium frame of said sucker stand (4-3) absorbent module (8), and under second belt conveyor (4-7-2) drives, carry out up-and-down movement.
2. automatic boxing machine as claimed in claim 1 is characterized in that, also comprises:
Packing chest inhibiting device (5) is used at vanning process fixation kit packing chest (7), and said packing chest inhibiting device (5) comprises four cylinders.Said four cylinders are captiveed joint with packing chest base (9) bottom, and are distributed in said second import and export (B) inner both sides of frame (1), when said four cylinders eject, packing chest (7) position are limited;
Control box (6) is used to control said frame (1), said jacking apparatus (2), said absorption and turnover device (3) and said vanning executive device (4) to accomplish the action of solar photovoltaic assembly automatic boxing.
3. according to claim 1 or claim 2 automatic boxing machine is characterized in that said frame (1) is welded by some standard section steel square steel tubes (1-1).
4. according to claim 1 or claim 2 automatic boxing machine; It is characterized in that; Being distributed in first imports and exports on the said support (2-1) of (A) inner both sides roller screw mandrel (2-2) all is installed; And base is provided with motor (2-3), and the feed screw nut of two roller screw mandrels (2-2) is connected with two corresponding sides of enclosing frame (2-5) than big 8 to 10cm the aluminium of assembly (8) respectively; Enclose at said aluminium and to be provided with detecting device (2-4) and 6 cylinders (2-6) on the frame (2-5); Enclose at said aluminium on every long limit of frame (2-5) and be provided with 2 said cylinders (2-6); Be provided with 1 said cylinder (2-6) and enclose at said aluminium on every minor face of frame (2-5); And the top at said cylinder (2-6) is surrounded by the flexible rubber piece, makes cylinder (2-6) when stretching out, and it just in time offsets with the gravity of assembly (8) the friction force that pressure produced of assembly (8).
5. automatic boxing machine as claimed in claim 4; It is characterized in that; Said absorption and turnover device (3) comprises fixed mount (3-1), roll shaft screw mandrel (3-2), drive motor (3-3), gear (3-4), turning motors (3-5), upset connecting rod (3-6), turnover bracket (3-7) and suction nozzle (3-8); Said roll shaft screw mandrel (3-2) and said drive motor (3-3) are arranged on the said fixed mount (3-1); Said gear (3-4) and said turning motors (3-5) are arranged on the said roll shaft screw mandrel (3-2); Said turning motors (3-5) connects and drives said upset connecting rod (3-6), drives the said turnover bracket (3-7) that links to each other with said upset connecting rod (3-6) and overturns.Said suction nozzle (3-8) is arranged on the top of said turnover bracket (3-7).
6. automatic boxing machine as claimed in claim 5; It is characterized in that; Said vanning executive device (4) also comprises assembly sucker (4-4), guiding cylinder (4-5), rotation motor (4-6), roller bearing (4-8) and motor (4-9), and wherein said assembly sucker (4-4) is oval vacuum cup, has 4; And each assembly sucker (4-4) width is all less than the seal ring thickness of assembly (8), the aluminium frame of adsorbable thus assembly (8).4 assembly suckers (4-4) all are fixed on the sucker stand (4-3); And sucker stand (4-3) carries out up-and-down movement under second belt conveyor (4-7-2) drives; Realization is to the lifting and the let-down action of assembly (8); Said guiding cylinder (4-5) is a double-acting cylinder, and well width to 2cm, can carry out directional tagging to assembly than the seal ring thickness big 1 of assembly (8) in it in the let-down process of assembly (8).
7. one kind is applicable to the method that is used for solar photovoltaic assembly is carried out automatic boxing in the automatic boxing machine as claimed in claim 1 (100), comprising:
(1) by jacking apparatus jacking assembly;
(2) be turned to vertical state by absorption and turnover device absorption back panel of solar photovoltaic module and with assembly;
(3), and vertically be placed into assembly in the packing chest after assembly moved to the packing chest top by vanning executive device absorbent module frame; And
(4) repeat above step (1)-(3), till packing chest is filled.
8. method as claimed in claim 7 is characterized in that: said step (1) is specially:
After piling up assembly inlet point that good assembly enters into packing machine and putting well; Jacking apparatus is started working; Aluminium in the said jacking apparatus encloses frame and moves down along screw mandrel, and when being installed in aluminium and enclosing detecting device on the frame and detect first block assembly, said aluminium encloses the frame stop motion; Then be installed in the cylinder that aluminium encloses on the frame and eject, with said assembly from around compress; After said cylinder ejected and holds down assembly, screw mandrel up moved, stop after returning preset position of readiness, thus with jacking under the assembly on even keel to predeterminated position.
9. method as claimed in claim 7 is characterized in that, said step (2) is specially:
After assembly was put in place by the jacking apparatus jacking, absorption and turnover device was started working, and said absorption and turnover device turning rack moves downward under the effect of screw mandrel; When moving to the backboard of suction nozzle contact assembly, the turnover bracket of said absorption and turnover device stops to move down, and suction nozzle is bled; The absorbent module backboard, then, said absorption and turnover device turnover bracket upward movement under the screw mandrel effect; After returning preset position of readiness, assembly turned over turn 90 degrees, turn to vertical state from horizontality.
10. method as claimed in claim 9 is characterized in that, said step (4) is specially:
After the assembly upset put in place, the vanning executive device moved to the assembly placement direction under the effect of belt conveyor, and when moving to module position, the vanning executive device stops to move.Oval sucker absorbent module frame on the said vanning executive device, then assembly is decontroled in the sucker inflation on the absorption and turnover device, and the guiding cylinder moves on vertical slide plate, after grasping assembly, stops; The executive device of then casing moves to the packing chest direction with assembly under the effect of belt conveyor together; Stop after moving to the packing chest top; The executive device of casing afterwards all Duo the thickness size of a mobile block assembly than preceding once vanning operation and is added the distance of 2mm, up to packing chest fill can't move again till; After said vanning executive device stops, the motor starting on the vanning executive device, assembly moves downward under the self gravitation effect, gets in the packing chest.
Priority Applications (1)
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| CN201210261438.6A CN102774526B (en) | 2012-07-26 | 2012-07-26 | Automatic box filler for solar energy photovoltaic components and automatic box filling method |
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| CN201210261438.6A CN102774526B (en) | 2012-07-26 | 2012-07-26 | Automatic box filler for solar energy photovoltaic components and automatic box filling method |
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| CN102774526A true CN102774526A (en) | 2012-11-14 |
| CN102774526B CN102774526B (en) | 2014-08-13 |
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| CN103204263A (en) * | 2013-04-28 | 2013-07-17 | 苏州工业园区高登威科技有限公司 | Turnover device |
| CN104743365A (en) * | 2014-10-08 | 2015-07-01 | 朱海鹏 | Up and down connected continuous board supplying mechanism and board supplying method |
| CN104993791A (en) * | 2015-06-25 | 2015-10-21 | 江苏银环新能源科技有限公司 | Adsorbing and overturning linkage device for solar cell module power and EL test |
| CN105109726A (en) * | 2015-07-20 | 2015-12-02 | 安徽灿邦电气有限公司 | Automatic packing device for film solar panels |
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| CN104993791A (en) * | 2015-06-25 | 2015-10-21 | 江苏银环新能源科技有限公司 | Adsorbing and overturning linkage device for solar cell module power and EL test |
| CN105109726A (en) * | 2015-07-20 | 2015-12-02 | 安徽灿邦电气有限公司 | Automatic packing device for film solar panels |
| CN105480707A (en) * | 2016-01-07 | 2016-04-13 | 格力电器（武汉）有限公司 | Conveying offline device and automatic offline production line with same |
| CN106184896A (en) * | 2016-08-25 | 2016-12-07 | 泰通(泰州)工业有限公司 | A kind of efficiently assembly is prevented hidden splitting automatic stacking system and method |
| CN109110176A (en) * | 2018-09-30 | 2019-01-01 | 晶科能源科技（海宁）有限公司 | A kind of packaging facilities of photovoltaic panel |
| CN110238257A (en) * | 2019-06-19 | 2019-09-17 | 嘉兴亿豪新材料股份有限公司 | A kind of Full-automatic aluminum plate die moulded production line |
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| CN110252868B (en) * | 2019-06-19 | 2020-11-20 | 日照春澳塑料网袋有限公司 | Adjusting and packing mechanism in aluminum plate profiling production line |
| CN111924233A (en) * | 2020-09-04 | 2020-11-13 | 杭州骏远生物科技有限公司 | Automatic packaging and processing technology of mask box |
| CN111924233B (en) * | 2020-09-04 | 2021-11-26 | 浙江知屹科技有限公司 | Automatic packaging and processing technology of mask box |
| CN114751004A (en) * | 2022-02-16 | 2022-07-15 | 上海应用技术大学 | Full-automatic liquid crystal sucking disc mechanical device |
| CN114379841A (en) * | 2022-03-24 | 2022-04-22 | 山东华业阳光新能源有限公司 | Photovoltaic solar panel boxing equipment |
| CN114379841B (en) * | 2022-03-24 | 2022-05-24 | 山东华业阳光新能源有限公司 | Photovoltaic solar panel boxing equipment |
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Address after: 213031 Tianhe Road, Tianhe PV Industrial Park, Changzhou, Jiangsu Province, No. 2 Patentee after: trina solar Ltd. Address before: 213031 Tianhe Road, Tianhe PV Industrial Park, Changzhou, Jiangsu Province, No. 2 Patentee before: CHANGZHOU TRINA SOLAR ENERGY Co.,Ltd. Address after: 213031 Tianhe Road, Tianhe PV Industrial Park, Changzhou, Jiangsu Province, No. 2 Patentee after: TRINASOLAR Co.,Ltd. Address before: 213031 Tianhe Road, Tianhe PV Industrial Park, Changzhou, Jiangsu Province, No. 2 Patentee before: trina solar Ltd. |
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