CN102774517A - Full-automatic film covering machine for tubes - Google Patents
Full-automatic film covering machine for tubes Download PDFInfo
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- CN102774517A CN102774517A CN2012102751190A CN201210275119A CN102774517A CN 102774517 A CN102774517 A CN 102774517A CN 2012102751190 A CN2012102751190 A CN 2012102751190A CN 201210275119 A CN201210275119 A CN 201210275119A CN 102774517 A CN102774517 A CN 102774517A
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Abstract
The invention discloses a full-automatic film covering machine for tubes. The machine comprises a tube feeding machine, a packaging machine and a tube disassembly machine, wherein the packaging machine comprises a rack, a packaging machine head, a film suction air injection head, a supporting frame, a folding device and a film delivery device, the packaging machine head is formed by combination of a machine head left side plate, a machine head right side plate, a machine head upper plate and a machine head lower plate, a sensing slowdown motor is arranged on the machine portion of the machine head upper plate, strap clamps and a plurality of deep groove ball bearings are arranged on the machine head left side plate and the machine head right side plate, a driving shaft, a driven shaft and a round die are installed between the machine head upper plate and the machine head lower plate, the tube diameter of the round die is slightly larger than those of tubes, a synchronous belt is installed between the driving shaft and the driven shaft, and the folding device is composed of a left folding device body and a right folding device body. The machine is simple in structure, reasonable in design and high in production efficiency.
Description
Technical field
The present invention relates to a kind of tubing full-automatic film-covering machine.
Background technology
At present; Produce corrosion-resistant steel producer of decorating pipe and the producer that the produces pvc pipe various places that spread all over the country, do not mention the whole nation, just say that at the Delta of the Pearl River several thousand families are just arranged; Its surface of last layer PF film protection is overlapped usually in order to guarantee these tube surfaces degree of finish and outward appearances by producer.And the length of these tubing generally all is 6 meters, because the length of tubing is oversize, has just increased the mantle working strength of workers widely.Investigate according to the author and to go back neither one producer at present and use the full automatic mechanical mantle.I have visited some producers, and just by the medium-sized enterprise of 10,000 of day outputs, this work of light must 15-20 workman.
The author has investigated some factories, sees the operating sequence looked into the workman effectively, one group of their per 2 people, the bench board about 6 meters; The pipe of cover 30-50mm overlaps 4 at every turn, and one group of skilled workman once needs about 40 seconds back and forth; Per hour can overlap 360 by calculating, everyone average 180/hour, can only overlap 1440/people at the end of the day; And the bigger pipe of diameter can only overlap the 1-2 bar at every turn, and efficient is lower; Especially large diameter thick pipe, because weight is bigger, working strength of workers is just bigger comparatively speaking.Efficient is just lower.
Summary of the invention
In order to overcome the deficiency of prior art, the present invention provides a kind of simple in structure, reasonable in design, tubing full-automatic film-covering machine that production efficiency is high.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of tubing full-automatic film-covering machine; Comprise pipe machine, wrapping machine and unload the pipe machine; Said wrapping machine comprises frame, packing head, inhales film jet thrust, bracing frame, folding device, fortune film device; Said packing head is combined by head left side board, head right side board, head upper plate, head lower plate; Machine portion at the head upper plate is provided with the induction gear motor, on head left side board and head right side board, all is provided with strap clamp and several deep groove ball bearings, between head upper plate and head lower plate, the circular die that imput shaft, driven shaft and caliber are a bit larger tham tubing is installed; Synchronous band is installed between said imput shaft and the driven shaft, and said folding device is made up of left and right two folding devices.
Said suction film jet thrust comprises cylinder top board, cylinder mounting plate, is installed in cylinder, tracheae adapter plate between cylinder top board and the cylinder mounting plate; Two linear bearings about being equipped with on the cylinder mounting plate; At cylinder top board and tracheae adapter plate two slide bars that run through linear bearing are installed; On the tracheae adapter plate, be provided with tracheae screw rod and tracheae toggle joint, Plastic Parts also be installed at said tracheae screw rod.
Support frame as described above comprises arm erecting frame, cylinder supporting plate, cylinder block; Cylinder is installed on cylinder block; Two slide bars are installed between arm erecting frame and cylinder supporting plate; At arm erecting frame top deep groove ball bearing and small roller frame are installed, little roll shaft, roller and circlip for shaft are installed on the small roller frame.
The invention has the beneficial effects as follows: structure design advantages of simple of the present invention, this equipment capacity is: the pipe of diameter 30-50mm, overlap 8 at every turn, the 3000-3500 bar/hour; The pipe of diameter 50-70mm overlaps 6 at every turn, the 2000-2500 bar/hour; The pipe of diameter 70-100mm overlaps 4 at every turn, the 1500-1800 bar hour; Efficient is up to tens times of manual work! With the PE film of three kinds of specifications, three kinds of part replacement, if less than the pipe of 30mm, per 7 are bundled into a bundle, also sub-circular just can be overlapped from 10mm to 100mm.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is a front view of the present invention;
Fig. 2 is the block diagram of wrapping machine of the present invention;
Fig. 3 is the block diagram of wrapping machine of the present invention;
Fig. 4 is the structural representation of packing head;
Fig. 5 is a structural representation of inhaling the film jet thrust;
Fig. 6 is the structural representation of bracing frame.
The specific embodiment
With reference to Fig. 1-Fig. 6; A kind of tubing full-automatic film-covering machine; Comprise pipe machine 1, wrapping machine 2 and unload pipe machine 3; Said wrapping machine 2 comprises frame 3, packing head 4, inhales film jet thrust 5, bracing frame 6, folding device 7, fortune film device 8, and said packing head 4 is combined by head left side board 41, head right side board 42, head upper plate 43, head lower plate 44, is provided with induction gear motor 431 in the machine portion of head upper plate 43; On head left side board 41 and head right side board 42, all be provided with strap clamp 45 and several deep groove ball bearings 46; The circular die 49 that imput shaft 47, driven shaft 48 and caliber are a bit larger tham tubing is installed between head upper plate 43 and head lower plate 44, is equipped with between said imput shaft 47 and the driven shaft 48 and is with 50 synchronously, said folding device 7 is made up of left and right two folding devices.
Said suction film jet thrust 5 comprises cylinder top board 51, cylinder mounting plate 52, is installed in cylinder 53, tracheae adapter plate 54 between cylinder top board 51 and the cylinder mounting plate 52; Two linear bearings 55 about being equipped with on the cylinder mounting plate 52; At cylinder top board 51 and tracheae adapter plate 54 two slide bars 56 that run through linear bearing 55 are installed; On tracheae adapter plate 54, be provided with tracheae screw rod 541 and tracheae toggle joint 542, Plastic Parts also be installed at said tracheae screw rod 541.
Support frame as described above 6 comprises arm erecting frame 61, cylinder supporting plate 62, cylinder block 63; Cylinder 53 is installed on cylinder block 63; Two slide bars 56 are installed between arm erecting frame 61 and cylinder supporting plate 62; Deep groove ball bearing 46 and small roller frame 64 are installed at arm erecting frame 61 tops, pony roll axle 641, roller 642 and circlip for shaft 643 are installed on small roller frame 64.
Among the present invention, the main effect of packing head is to adopt the method for vacuum to be adsorbed on the circular mould packaging film of tubulose, makes PE film flare up circular and hold firmly, so that successfully haul Membrane cover on pipe.Another effect is after Membrane cover returns well, once more film to be sucked, and the cutting knife action is pressed predetermined length with film and cut off.
The effect one of said suction film jet thrust is that pipe is withstood, and does not allow pipe when mantle, to move, the 2nd, and jet from the centre; Film is heaved; So that successfully be enclosed within on the pipe, the 3rd, the back arrives the position of the aperture of last figure on the PE Membrane cover, and the packer head vacuum valve cuts out; Inhale the vacuum valve of film jet thrust and open, film just adsorbs on the suction film jet thrust of last figure.Packer head just successfully hairpinning await orders, be unlikely to film is towed back to.
Six altogether of support frames as described above are evenly distributed on the packing frame, and it goes up and down by following cylinder control, avoiding the process of packer head, but five supports are arranged all the time.The strong point on the bracing frame is the roller of V-belt bearing, to reduce the resistance of film and support.
Said folding device is used for cover PE film is well filled in the pipe, and during work, at first top cylinder action is filled in top a part of film in the pipe, is exactly following cylinder action once more, and hook is filled in another following part film film in the pipe.
The effect of said fortune film device is to guarantee that the gait of march of speed that the PE film is advanced and packer head is synchronous.
The principle of work of this complete equipment is very simple in fact; On to manage, unload pipe all be the structure of conventional equipment in fact, cut film, folding mouthful, also be the General Construction of conventional package packing machine that the secret of success just is that a PE film opens and is circle; And must film be sticked out, criticize striker PE film with the otch that prevents pipe end and cut open.At present the artificial mantle of producer has the phenomenon that is broken away in the time of also, noly anti-ly before mantle, by manual work the mouth of pipe is fallen cutting edge of a knife or a sword with grinding machine, and this has increased one procedure again.I have adopted the method for vacuum film adsorption, film am adsorbed on the circular die that is a bit larger tham tubing, and inflation in pipe is again heaved the PE film, and pipe end does not contact the PE film during mantle, so can save one procedure again.This equipment capacity is: the pipe of diameter 30-50mm, overlap 8 at every turn, and the 3000-3500 bar/hour; The pipe of diameter 50-70mm overlaps 6 at every turn, the 2000-2500 bar/hour; The pipe of diameter 70-100mm overlaps 4 at every turn, the 1500-1800 bar hour; Efficient is up to tens times of manual work! With the PE film of three kinds of specifications, three kinds of part replacement, if less than the pipe of 30mm, per 7 are bundled into a bundle, also sub-circular just can be overlapped from 10mm to 100mm.
In addition, the present invention is not limited to above-mentioned embodiment, as long as it reaches technique effect of the present invention with essentially identical means, all should belong to protection scope of the present invention.
Claims (3)
1. tubing full-automatic film-covering machine; Comprise pipe machine (1), wrapping machine (2) and unload pipe machine (3); It is characterized in that: said wrapping machine (2) comprises frame (3), packing head (4), suction film jet thrust (5), bracing frame (6), folding device (7), fortune film device (8); Said packing head (4) is combined by head left side board (41), head right side board (42), head upper plate (43), head lower plate (44); Machine portion at head upper plate (43) is provided with induction gear motor (431); On head left side board (41) and head right side board (42), all be provided with strap clamp (45) and several deep groove ball bearings (46); The circular die (49) that imput shaft (47), driven shaft (48) and caliber are a bit larger tham tubing is installed between head upper plate (43) and head lower plate (44), between said imput shaft (47) and the driven shaft (48) synchronous band (50) is installed, said folding device (7) is made up of left and right two folding devices.
2. a kind of tubing full-automatic film-covering machine according to claim 1; It is characterized in that: said suction film jet thrust (5) comprises cylinder top board (51), cylinder mounting plate (52), is installed in cylinder (53), tracheae adapter plate (54) between cylinder top board (51) and the cylinder mounting plate (52); Two linear bearings (55) about being equipped with on the cylinder mounting plate (52); At cylinder top board (51) and tracheae adapter plate (54) two slide bars (56) that run through linear bearing (55) are installed; On tracheae adapter plate (54), be provided with tracheae screw rod (541) and tracheae toggle joint (542), Plastic Parts also be installed at said tracheae screw rod (541).
3. a kind of tubing full-automatic film-covering machine according to claim 1; It is characterized in that: support frame as described above (6) comprises arm erecting frame (61), cylinder supporting plate (62), cylinder block (63); Cylinder (53) is installed on cylinder block (63); Between arm erecting frame (61) and cylinder supporting plate (62), two slide bars (56) are installed; Deep groove ball bearing (46) and small roller frame (64) are installed at arm erecting frame (61) top, little roll shaft (641), roller (642) and circlip for shaft (643) are installed on small roller frame (64).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210275119.0A CN102774517B (en) | 2012-08-03 | 2012-08-03 | A kind of full-automatic film covering machine for tubes |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210275119.0A CN102774517B (en) | 2012-08-03 | 2012-08-03 | A kind of full-automatic film covering machine for tubes |
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| CN102774517A true CN102774517A (en) | 2012-11-14 |
| CN102774517B CN102774517B (en) | 2016-08-03 |
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| CN201210275119.0A Active CN102774517B (en) | 2012-08-03 | 2012-08-03 | A kind of full-automatic film covering machine for tubes |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104443482A (en) * | 2014-10-28 | 2015-03-25 | 佛山市创利宝包装机械有限公司 | Pipe packing machine |
| CN104787372A (en) * | 2015-04-22 | 2015-07-22 | 胡立权 | Efficient continuous packaging machine |
| CN105599953A (en) * | 2016-01-18 | 2016-05-25 | 广东标华科技有限公司 | Film drawing and sleeving method and device for tube packaging machine |
| CN107826288A (en) * | 2017-09-28 | 2018-03-23 | 韦宾传 | A kind of besom automatic coating machine |
| CN109367858A (en) * | 2018-11-14 | 2019-02-22 | 佛山市卡姆机械科技有限公司 | A kind of tubing transmission equipment and laminating machine |
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| AU5237196A (en) * | 1995-07-13 | 1997-01-23 | Mima Incorporated | Method and apparatus for wrapping elongate load having generally circular or generally annular ends |
| US6662527B1 (en) * | 2002-12-19 | 2003-12-16 | Ibaraki Seiki Machinery Company, Ltd. | Bag forming-filling-packaging machine |
| US6955033B2 (en) * | 2002-07-24 | 2005-10-18 | Hans-Joachim Lortz | Method of pushing tubular films onto elongate objects and processing apparatus for implementing the method |
| CN201882256U (en) * | 2010-12-06 | 2011-06-29 | 联塑科技发展(武汉)有限公司 | Automatic film coating mechanism for pipes |
| CN102180281A (en) * | 2011-04-08 | 2011-09-14 | 陈蕴 | Method for automatically packaging tubular product |
| CN102424128A (en) * | 2011-08-19 | 2012-04-25 | 联塑科技发展(武汉)有限公司 | Bag nested type pipe automatic package machine |
| CN202728598U (en) * | 2012-08-03 | 2013-02-13 | 黄小虎 | Full-automatic film sleeving machine for pipe |
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2012
- 2012-08-03 CN CN201210275119.0A patent/CN102774517B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU5237196A (en) * | 1995-07-13 | 1997-01-23 | Mima Incorporated | Method and apparatus for wrapping elongate load having generally circular or generally annular ends |
| US6955033B2 (en) * | 2002-07-24 | 2005-10-18 | Hans-Joachim Lortz | Method of pushing tubular films onto elongate objects and processing apparatus for implementing the method |
| US6662527B1 (en) * | 2002-12-19 | 2003-12-16 | Ibaraki Seiki Machinery Company, Ltd. | Bag forming-filling-packaging machine |
| CN201882256U (en) * | 2010-12-06 | 2011-06-29 | 联塑科技发展(武汉)有限公司 | Automatic film coating mechanism for pipes |
| CN102180281A (en) * | 2011-04-08 | 2011-09-14 | 陈蕴 | Method for automatically packaging tubular product |
| CN102424128A (en) * | 2011-08-19 | 2012-04-25 | 联塑科技发展(武汉)有限公司 | Bag nested type pipe automatic package machine |
| CN202728598U (en) * | 2012-08-03 | 2013-02-13 | 黄小虎 | Full-automatic film sleeving machine for pipe |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104443482A (en) * | 2014-10-28 | 2015-03-25 | 佛山市创利宝包装机械有限公司 | Pipe packing machine |
| CN104443482B (en) * | 2014-10-28 | 2019-01-18 | 佛山市创利宝包装机械有限公司 | Tubing packing machine |
| CN104787372A (en) * | 2015-04-22 | 2015-07-22 | 胡立权 | Efficient continuous packaging machine |
| CN105599953A (en) * | 2016-01-18 | 2016-05-25 | 广东标华科技有限公司 | Film drawing and sleeving method and device for tube packaging machine |
| CN107826288A (en) * | 2017-09-28 | 2018-03-23 | 韦宾传 | A kind of besom automatic coating machine |
| CN107826288B (en) * | 2017-09-28 | 2019-12-24 | 韦宾传 | Automatic film sleeving machine for broom |
| CN109367858A (en) * | 2018-11-14 | 2019-02-22 | 佛山市卡姆机械科技有限公司 | A kind of tubing transmission equipment and laminating machine |
| CN109367858B (en) * | 2018-11-14 | 2024-03-26 | 佛山市卡姆机械科技有限公司 | Tubular product conveying equipment and laminating machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102774517B (en) | 2016-08-03 |
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| DD01 | Delivery of document by public notice |
Addressee: Huang Xiaohu Document name: the First Notification of an Office Action |
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| C14 | Grant of patent or utility model | ||
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Effective date of registration: 20191127 Address after: 314205 workshop 3, no.1588, Cangdong Road, Xincang Town, Pinghu City, Jiaxing City, Zhejiang Province Patentee after: JIAXING BOTU LOGISTICS EQUIPMENT CO.,LTD. Address before: 528200 Guangdong Province Nanhai District of Foshan City, three West Sea Jingui Village No. 120 Patentee before: Huang Xiaohu |
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| TR01 | Transfer of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A fully automatic pipe coating machine Effective date of registration: 20230829 Granted publication date: 20160803 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Jiaxing Pinghu Sub branch Pledgor: JIAXING BOTU LOGISTICS EQUIPMENT CO.,LTD. Registration number: Y2023980054313 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |