CN102773798B - Test piece clamping device for force feedback adaptive grinding and polishing machine - Google Patents
Test piece clamping device for force feedback adaptive grinding and polishing machine Download PDFInfo
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- CN102773798B CN102773798B CN201210254950.8A CN201210254950A CN102773798B CN 102773798 B CN102773798 B CN 102773798B CN 201210254950 A CN201210254950 A CN 201210254950A CN 102773798 B CN102773798 B CN 102773798B
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- roll adjustment
- crossbeam
- test piece
- grinding
- clamping device
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Abstract
The invention discloses a test piece clamping device for a force feedback adaptive grinding and polishing machine, and belongs to novel tools in the fields of machining. The test piece clamping device for the force feedback adaptive grinding and polishing machine is characterized by comprising four permanent magnet absorbing blocks, four height adjusting threaded sleeves, four height adjusting threaded rods, two crossbeams, two bearings, distance adjusting beams, two distance adjusting beam threaded clasp rings, dowels, distance adjusting connecting rods, two lifting beam clasp rings, a controller, a coupler, a power box, a distance adjusting motor, a lifting beam, bolts, nuts, clamping blocks, force sensors and a crossbeam level indicator. The basic working principle of the test piece clamping device includes that change of friction force between a test piece and a working rotary table of the grinding and polishing machine is detected via the force sensors, and different signals are provided for the controller, so that the feeding speed and the grinding thickness of the test piece are controlled. The test piece clamping device is simple in structure, high in automation degree and suitable for being used with the grinding and polishing machine for machining products or test pieces in small batch.
Description
Technical field
The present invention is applied to grinding field in machined, is mainly applicable to utilize polished machine with the test specimen of small batch, to carry out high-precision grinding and buffing field to experiment.
Background technology
Numerous, relate in the mach occasion of material surface high accuracy, the application of polished machine is in occupation of consequence.Particularly, under laboratory condition, often the particularity polished machine supplier due to test specimen cannot provide general clamping device completely.For some very little test specimens of length on vertical grinding and polishing in-plane, direct hand-held grinding and polishing difficulty is very large, and polishing even can damage by force.Under this background, invented a kind of force feedback self adaptation polished machine test specimen clamping device.
Summary of the invention
It is a kind of for coordinating polished machine to carry out the device of mach clamping test pieces that patent object of the present invention is to provide, and when with polished machine polishing test specimen, this device can regulate the height of test specimen in real time by force measurement is realized to feedback, to guarantee grinding and polishing quality.
A force feedback self adaptation polished machine test specimen clamping device, is characterized in that: comprise 4 permanent magnet Attraction blocks, 4 height regulate thread bush, and 4 height regulate threaded rod, 2 crossbeams, 2 bearings, roll adjustment beam, 2 roll adjustment beam screw threads are embraced ring, pin, roll adjustment connecting rod, 2 lift beams are embraced ring, controller, shaft coupling, headstock, distance-adjusting motor, lift beam, bolt, nut, clamp, power sensor, crossbeam level indicator;
Wherein 4 permanent magnet Attraction blocks are adsorbed on polished machine surface, be arranged symmetrically in each 1 height that is all rigidly connected above permanent magnet blocks 1 of polished machine working rotary table four positions around and regulate thread bush, highly regulate the upper part of thread bush be processed with internal thread highly regulate thread bush above have and highly regulate threaded rod, highly regulate one end of threaded rod to be processed with external screw thread, and highly regulate screwing into of threaded rod highly to regulate symmetrical placement of 2 crossbeams of internal thread of thread bush, by a pair of height, regulated respectively the dead eye that is processed with of threaded rod supporting traverse middle part level, the two ends that bearing is embedded in the interior roll adjustment beam of dead eye of crossbeam are spindle nose, middle part is symmetrily processed with two sections of reverse threads, roll adjustment beam passes crossbeam by bearing, and by bearing, can freely rotate 2 roll adjustment beam screw threads embraces ring and is threaded connection to be respectively symmetrically placed in and on two sections of reverse threads of roll adjustment beam, in one end of roll adjustment beam, by shaft coupling, is connected with distance-adjusting motor shaft coupling and distance-adjusting motor is all placed in the side that headstock internal motivation case is fixed on crossbeam, controller is fixed on headstock top, controller controls to the rotating speed of distance-adjusting motor the below that lift beam is placed in roll adjustment beam, 2 lift beams of the two axis keeping parallelism are embraced symmetrical being enclosed within on lift beam of ring and in the roll adjustment beam screw thread of homonymy, are embraced ring and lift beam and embrace to encircle and be connected by roll adjustment connecting rod, roll adjustment connecting rod is embraced ring with roll adjustment beam screw thread respectively, lift beam is embraced ring, and by pin, to connect clamp be the cuboid that is processed with penetrating screwed hole, fixed block be wherein fixed on lift beam below, when movable block keeps freely needing clamping test pieces, movable block and the fixed block of clamp pass through bolt, nut connects to clamp the surface that test specimen power sensor is placed in a vertical direction of clamp, power sensor and controller carry out signal transmission crossbeam level indicator and are embedded in the upper surface of crossbeam.
Basic functional principle is for when test specimen contacts with polished machine working rotary table, dial rotation direction tangentially can produce frictional force to test specimen, this frictional force can cause the distortion of clamp, this distortion can detect and send to controller 11 by power sensor 18.According to control program, have two kinds of situations, situation one is that the power detecting is less than or equal to setting value, and this setting value, for starting the front manually value of input of grinding and polishing, is the value that is applicable to a grinding tangential force of current test specimen, and grinding and polishing is carried out normally in this case; Situation two is that the power detecting is greater than setting value, and it is undesired that now grinding and polishing is carried out, and controller 11 can be controlled the height that distance-adjusting motors 14 regulate lift beams 15, until reach the state of situation one.Under the condition of situation one, controller 11 can judge the size of current grinding thickness and setting value, current grinding thickness is the total height that after beginning grinding and polishing, lift beam 15 declines, setting value is for starting a value of the front artificial input of grinding and polishing, if current grinding thickness is less than setting value, controller 11 sends command adapted thereto to distance-adjusting motor 14, distance-adjusting motor 14 rotates, drive roll adjustment beam 6 synchronously to rotate, because 6 two sections of screw threads of roll adjustment beam are reverse, can make two roll adjustment beam screw threads embrace ring 7 respectively to two side shiftings, and translational speed is equal, has guaranteed that lift beam 15 levels decline; If current grinding thickness is equal to or greater than setting value, controller 11 sends command adapted thereto to distance-adjusting motor 14, and it is rotated backward, and improves lift beam 15, make it turn back to setting height after distance-adjusting motor 14 stop operating.Completed the whole process that force feedback regulates test specimen grinding thickness and feed speed automatically.
Accompanying drawing explanation
Fig. 1 is clamping device front view
Fig. 2 is clamping device top view
Fig. 3 is clamping device left view
Fig. 4 is clamping device right view
Fig. 5 is the shape schematic diagram that screw thread is embraced ring 7, and wherein a is front view, and b is side view, and c is top view.
In figure 1---permanent magnet Attraction block, 2---highly regulate thread bush, 3---highly regulate threaded rod, 4---crossbeam, 5---bearing, 6---roll adjustment beam, 7---roll adjustment beam screw thread is embraced ring, 8---pin, 9---roll adjustment connecting rod, 10---lift beam is embraced ring, 11---controller, 12---shaft coupling, 13---headstock, 14---distance-adjusting motor, 15---lift beam, 16---bolt, nut, 17---clamp (movable and fix two kinds), 18---power sensor, 19---crossbeam level indicator.
The specific embodiment
The present invention highly regulates 2,4 height of thread bush to regulate 3,2 crossbeams 4 of threaded rod by 4 permanent magnet Attraction block Isosorbide-5-Nitraes, 2 bearings 5,6,2 roll adjustment beam screw threads of roll adjustment beam are embraced ring 7, pin 8,9,2 lift beams of roll adjustment connecting rod are embraced ring 10, controller 11, shaft coupling 12, headstock 13, distance-adjusting motor 14, lift beam 15, bolt, nut 16, clamp (movable and fix two kinds) 17, power sensor 18, crossbeam level indicator 19 forms.
Wherein 4 permanent magnet Attraction blocks 1 are adsorbed on polished machine surface, are arranged symmetrically in polished machine working rotary table four positions around.Each 1 height that is all rigidly connected above permanent magnet blocks 1 regulates thread bush 2, highly regulates the upper part of thread bush 2 to be processed with internal thread.Highly regulate thread bush 2 above have and highly regulate threaded rod 3, highly regulate one end of threaded rod 3 to be processed with external screw thread, and highly regulate the internal thread that highly regulates thread bush 2 that screws into of threaded rod 3.2 symmetrical placements of crossbeam 4, regulate threaded rod 3 to support by a pair of height respectively.Crossbeam 4 middle part levels be processed with dead eye, bearing 5 is embedded in the dead eye of crossbeam 4.The two ends of roll adjustment beam 6 are spindle nose, and middle part is symmetrily processed with two sections of reverse threads, and roll adjustment beam 6 passes crossbeam 4 by bearing 5, and can freely rotate by bearing 5.2 roll adjustment beam screw threads are embraced ring 7 and are threaded connection respectively and are symmetrically placed on 6 two sections of reverse threads of roll adjustment beam.One end at roll adjustment beam 6 is connected with distance-adjusting motor 14 by shaft coupling 12.Shaft coupling 12 and distance-adjusting motor 14 are all placed in headstock 13 inside.Headstock 13 is fixed on a side of crossbeam 4, and its size is enough to surround shaft coupling 12 and distance-adjusting motor 14.Controller 11 is fixed on headstock 13 tops, and controller 11 can be controlled the rotating speed of distance-adjusting motor 14.Lift beam 15 is placed in the below of roll adjustment beam 6, the two axis keeping parallelism.2 lift beams are embraced being enclosed within on lift beam 15 of ring 10 symmetries.In the roll adjustment beam screw thread of homonymy, embrace ring 7 and embrace ring with lift beam and 10 by roll adjustment connecting rod 9, is connected, roll adjustment connecting rod 9 is embraced with roll adjustment beam screw thread respectively and is encircled 7, lift beam is embraced and encircled 10 and be connected by pin 8.Clamp 17 is for being processed with the cuboid of four penetrating screwed holes, fixed block be wherein fixed on lift beam 15 below, movable block keeps freely.While needing clamping test pieces, the movable block of clamp 17 is connected to clamp test specimen with fixed block by bolt, nut 16.Power sensor 18 is placed in the surface of a vertical direction of clamp 17, and power sensor 18 can carry out signal transmission with controller 11.Crossbeam level indicator 19 is embedded in the upper surface of crossbeam 4, and its form is identical with general common horizon rule.
Be ready to after grinding and polishing test specimen, open the upper cover of polished machine working rotary table, by assembling complete clamping device shown in Fig. 1, by permanent magnet 1, be adsorbed on polished machine upper surface, make lift beam 15 and clamp 17 be positioned at polished machine working rotary table directly over, thereby change, highly regulate threaded rod 3 screw-ins highly to regulate the degree of depth of thread bush 2 to control the initial distance that clamp is walked around and coiled to polished machine work, observation level indicator 19, adjusts according to observed case, identical to guarantee crossbeam 4 two ends height.Will test specimen clamping be polished in the middle of two clamps 17, the nut 16 that tights a bolt makes test specimen clamped.Switch on power, by controller 11, set the tangential force value of grinding one-tenth-value thickness 1/10 and applicable current grinding test specimen.Start polished machine, start clamping device, test specimen starts to carry out grinding by the pattern of setting, and after completing, clamping device automatic-ascending is also parked in setting height place, unloads test specimen, completes once polishing.
Claims (1)
1. a force feedback self adaptation polished machine test specimen clamping device, is characterized in that: comprise 4 permanent magnet Attraction blocks, 4 height regulate thread bush, and 4 height regulate threaded rod, 2 crossbeams, 2 bearings, roll adjustment beam, 2 roll adjustment beam screw threads are embraced ring, pin, roll adjustment connecting rod, 2 lift beams are embraced ring, controller, shaft coupling, headstock, distance-adjusting motor, lift beam, bolt, nut, clamp, power sensor, crossbeam level indicator;
Wherein 4 permanent magnet Attraction blocks are adsorbed on polished machine surface, be arranged symmetrically in polished machine working rotary table four positions around, each permanent magnet blocks (1) 1 height that is all rigidly connected above regulates thread bush, highly regulate the upper part of thread bush to be processed with internal thread, highly regulate thread bush above have and highly regulate threaded rod, highly regulate one end of threaded rod to be processed with external screw thread, and highly regulate the internal thread that highly regulates thread bush that screws into of threaded rod, 2 symmetrical placements of crossbeam, by a pair of height, regulate threaded rod to support respectively, crossbeam middle part level be processed with dead eye, bearing is embedded in the dead eye of crossbeam, the two ends of roll adjustment beam are spindle nose, middle part is symmetrily processed with two sections of reverse threads, roll adjustment beam passes crossbeam by bearing, and can freely rotate by bearing, 2 roll adjustment beam screw threads are embraced ring and are threaded connection respectively, be symmetrically placed on two sections of reverse threads of roll adjustment beam, one end at roll adjustment beam, by shaft coupling, be connected with distance-adjusting motor, shaft coupling and distance-adjusting motor are all placed in headstock inside, headstock is fixed on a side of crossbeam, controller is fixed on headstock top, controller is controlled the rotating speed of distance-adjusting motor, lift beam is placed in the below of roll adjustment beam, the two axis keeping parallelism, 2 lift beams are embraced symmetrical being enclosed within on lift beam of ring, in the roll adjustment beam screw thread of homonymy, embrace to encircle to embrace to encircle with lift beam and be connected by roll adjustment connecting rod, roll adjustment connecting rod is embraced ring with roll adjustment beam screw thread respectively, lift beam is embraced ring and is connected by pin, clamp is the cuboid that is processed with penetrating screwed hole, fixed block be wherein fixed on lift beam below, movable block keeps freely, while needing clamping test pieces, movable block and the fixed block of clamp pass through bolt, nut connects, to clamp test specimen, power sensor is placed in the surface of a vertical direction of clamp, power sensor and controller carry out signal transmission, crossbeam level indicator is embedded in the upper surface of crossbeam.
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CN201210254950.8A CN102773798B (en) | 2012-07-21 | 2012-07-21 | Test piece clamping device for force feedback adaptive grinding and polishing machine |
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CN201210254950.8A CN102773798B (en) | 2012-07-21 | 2012-07-21 | Test piece clamping device for force feedback adaptive grinding and polishing machine |
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CN102773798A CN102773798A (en) | 2012-11-14 |
CN102773798B true CN102773798B (en) | 2014-09-03 |
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Families Citing this family (5)
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CN102845367B (en) * | 2012-09-26 | 2013-12-04 | 环境保护部南京环境科学研究所 | Automation running-water type cultivation device of daphnia magna |
CN107363798B (en) * | 2017-08-03 | 2020-05-12 | 建德市维佳科技有限公司 | Equipment manufacturing bearing machining device with multi-angle clamping performance |
CN110193782B (en) * | 2019-07-12 | 2021-02-05 | 东北石油大学 | Turnover type sample clamping device of metallographic grinding and polishing machine |
CN112621398B (en) * | 2021-01-26 | 2022-07-01 | 威海泛源电子有限公司 | Feeding device for cutter grinding machine |
CN115229714B (en) * | 2022-09-22 | 2022-11-29 | 国网山西省电力公司营销服务中心 | Self-adaptive breaker tray and using method thereof |
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CN1554513A (en) * | 2003-12-25 | 2004-12-15 | 中国科学院国家天文台南京天文光学技 | Pressure controller of active pressure polishing optical lens grinding device |
CN101439491A (en) * | 2008-12-25 | 2009-05-27 | 重庆三磨海达磨床有限公司 | Floating belt grinding device with feed back and adjustable pressure |
CN102101265B (en) * | 2010-12-16 | 2012-05-16 | 浙江工业大学 | Clamp for detecting stress of polished workpiece and positioning working original point of polishing tool |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US7125313B2 (en) * | 2003-02-25 | 2006-10-24 | Novellus Systems, Inc. | Apparatus and method for abrading a workpiece |
US20120122373A1 (en) * | 2010-11-15 | 2012-05-17 | Stmicroelectronics, Inc. | Precise real time and position low pressure control of chemical mechanical polish (cmp) head |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1554513A (en) * | 2003-12-25 | 2004-12-15 | 中国科学院国家天文台南京天文光学技 | Pressure controller of active pressure polishing optical lens grinding device |
CN101439491A (en) * | 2008-12-25 | 2009-05-27 | 重庆三磨海达磨床有限公司 | Floating belt grinding device with feed back and adjustable pressure |
CN102101265B (en) * | 2010-12-16 | 2012-05-16 | 浙江工业大学 | Clamp for detecting stress of polished workpiece and positioning working original point of polishing tool |
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