CN102773618B - Fully automatic high-speed self-positioning container general assembly method - Google Patents
Fully automatic high-speed self-positioning container general assembly method Download PDFInfo
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- CN102773618B CN102773618B CN201110123646.5A CN201110123646A CN102773618B CN 102773618 B CN102773618 B CN 102773618B CN 201110123646 A CN201110123646 A CN 201110123646A CN 102773618 B CN102773618 B CN 102773618B
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- 238000003466 welding Methods 0.000 claims abstract description 41
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- 238000005096 rolling process Methods 0.000 claims description 3
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- 208000027418 Wounds and injury Diseases 0.000 description 1
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Abstract
The invention discloses a fully automatic high-speed self-positioning container general assembly method, which comprises the following steps of: 1, conveying a bottom frame, a front end, a door end, a left side wall, a right side wall and a top plate to a general assembly table and positioning at each set position of the general assembly table by using a plurality of conveying vehicles respectively; 2, automatically welding connection positions among the bottom frame, the side wall, the front end, the door end and the top plate by using a welding gun so as to be connected into a container body, and then loosening the positioning of the side wall, the front end, the door end and the top plate by the corresponding conveying vehicles; and 3, shifting the container body out of the general assembly table and returning each conveying vehicle to the respective initial position. According to the fully automatic high-speed self-positioning container general assembly method, the working environment of the container assembly is improved, no hoisting equipment is required in an assembly process, a workpiece is prevented from being collided, fully automatic positioning and continuous uninterrupted operation are realized, the production efficiency is increased, all general assembly work including assembly of the top plate is finished at a station, and the production efficiency and the yield quality are greatly improved.
Description
Technical field
The present invention relates to a kind of method for Overall Group's Stuff (to) in container production.
Background technology
Container is accumulating instrument conventional in modern logistics, it generally includes: underframe, both walls, a front end, end and a top board, both walls lays respectively at the both sides of underframe the length direction setting along underframe, and two front ends lay respectively at the two ends of underframe the width setting along underframe.Conventionally, in the time producing container, top board, underframe, side wall, front end, Men Duan produce respectively, then carry out general assembly, form container body.
The general assembly production process of existing container is: first by roller-way, underframe is inputted to General assembling table, then door end, front end lifting are entered to General assembling table, make an end, front end abut the lower locating piece of General assembling table, utilize locating piece on mechanical compaction, again by the artificial fit-up gap of adjusting underframe and door end, front end, utilize afterwards that artificial spot welding completes that underframe is held with door, being connected of front end both sides, then by side wall from the side, end face or above lifting enter into General assembling table rear and front end, side wall is declined, utilize corner post breach to ensure top beam of laterally and corner fittings upper surface distance, locate and ensure top beam of laterally and corner fittings outer surface distance by artificial adjustment or by machinery, utilize artificial spot welding to complete two top beam of laterally and door end of left and right side wall, the connection of front end, adjust or the mechanical distance that ensures both sides side wall and bottom side beams of locating by artificial simultaneously, utilize artificial in case or the solid welding of case exterior point determine being connected of both sides side wall and bottom side beams, unclamp locating piece, bottom lifting platform rises, four corner fittings are set up roller below, by roller, the casing assembling is exported to General assembling table from longitudinal or side, General assembling table end-of-job.
This general assembly mode enters General assembling table by loop wheel machine work piece hoisting, and workpiece swings, and may cause shock injury to handling workman, also makes workpiece be damaged; Action is sling, put down to hoisting process, expends time in longer; Each workpiece relative position, part is to utilize locating piece on General assembling table to ensure, and part is to adjust by artificial, and not only precision is low, and the time is long; Each workpiece assembly connection, sequence limit before and after having, there is critical point the shortening time, causes existing General assembling table to assemble the shortest needs of 20 forty equivalent unit 40 110 seconds, the shortest needs of assembling 40 forty equivalent unit 40 133 seconds; Existing General assembling table can not complete mounting of roof plate conventionally, can not complete whole general assembly work; In addition this general assembly mode at least needs 8 people's operations, and cost of labor is high, and operates welding by workman, and environment is severe, affects workman healthy.
Summary of the invention
The technical problem to be solved in the present invention is to overcome the deficiency that above-mentioned prior art exists, provide a kind of unattended, without loop wheel machine, self poisoning, container assembling method high-speed and continuous, complete.
For solving the problems of the technologies described above, the invention provides the self-align container assembling method of a kind of fully automatic high-speed, comprise the steps: step 1, utilize multiple waggons along each track, underframe, front end, Men Duan, left side wall, right-side wall and top board to be delivered to General assembling table respectively and be positioned at each desired location of General assembling table; Step 2, to connect into container body, afterwards, unclamps the location of corresponding waggon to side wall, front end, door end and top board by welding gun automatic welding underframe, side wall, front end, door end and top board link position each other; Step 3, shifts out General assembling table by container body, makes each waggon get back to respectively initial position separately.
In described step 1, the desired location that waggon is delivered to General assembling table by underframe and is positioned at General assembling table specifically comprises the steps: that underframe waggon accepts underframe below the underframe of horizontal positioned is stored up station; The center of underframe waggon along orbital motion to General assembling table, meanwhile, underframe waggon utilizes bidimensional locating piece and the hydraulic means on it to carry out centralized positioning to underframe.
In described step 1, the reservation position that waggon is delivered to General assembling table by front end and Men Duan and is positioned at General assembling table specifically comprises the steps: that front end waggon and door end waggon store up station and Men Duan at the front end of vertically placing respectively and store up station and accept an end, front end; Front end, the forward and backward two ends of door end waggon along orbital motion to General assembling table, meanwhile, front end, door end waggon utilize bidimensional locating piece and hydraulic means opposite house end, front end on it to carry out centralized positioning; Utilize the telescoping mechanism on front end, door end waggon before front end, door end pieces, to push away and to locate.
In described step 1, the reservation position that waggon is delivered to General assembling table by left and right side wall and is positioned at General assembling table specifically comprises the steps: that left and right side wall waggon stacks station from the left and right side wall of horizontal positioned respectively and receive the left and right side wall of input; Left and right side wall waggon orbital motion is to the arranged on left and right sides of General assembling table, and left and right side wall is turn to vertical position.
The concrete steps that left and right side wall is turn to vertical position by left and right side wall waggon are as follows: the hydraulic means on the rotation supporting plate of left and right side wall waggon and locating piece carry out respectively centralized positioning to the top beam of laterally of left and right side wall, the downside corrugated sheet of left and right side wall waggon carries out minute-pressure tightening position to the outside of left and right side wall, by the hydraulic means on left and right side wall waggon, arranged on left and right sides wall is rotated to vertical position by horizontal level.
In described step 1, the reservation position that waggon is delivered to General assembling table by top board and is positioned at General assembling table specifically comprises the steps: that top board waggon stores up district from the top board of horizontal positioned and access top board; Top board waggon orbital motion is to General assembling table top, and meanwhile, on top board waggon, hydraulic mechanism carries out centralized positioning by locating piece to top board; Elevating mechanism on top board waggon declines, and makes the top beam of laterally close contact of top board and left and right side wall.
Described step 2 comprises step: the welding gun of eight corner fittings positions moves to four positions that top corner fittings contacts of the bottom side beams of underframe and the top beam of laterally of front end, a position that four bottom corner fittings holding contact and left and right side wall and front end, door end, top, bottom side beams are welded with the position that eight corner fittings contact, afterwards, each welding gun is back to initial position.
Described step 2 comprises step: left and right sides welding gun moves to respectively the position that left and right side wall contacts with the bottom side beams of underframe, the outer wave angle of left and right side wall bottom and bottom side beams is carried out to spot welding and be connected, and afterwards, each welding gun is back to initial position.
Described step 2 comprises step: the welding gun at arranged on left and right sides top moves to respectively the position that top board contacts with the top beam of laterally of left and right side wall, top board and top beam of laterally is carried out to spot welding and be connected, and afterwards, each welding gun is back to initial position.
Described step 3 specifically comprises the steps: that end, front end waggon get back to respectively initial position, prepares to accept next group door end, front end; Left and right side wall waggon is got back to respectively initial position, prepares to receive next and organizes left and right side wall; Top board waggon is got back to initial position, prepares to receive next top board; Hydraulicefficiency elevation structure jack-up container on underframe waggon is set up roller on four corner fittings of container base, afterwards, the hydraulicefficiency elevation structure on underframe waggon is declined, and container is rested on another group track by four rolling; Underframe waggon separates with container, gets back to initial position, prepares to accept next group underframe.
Useful technique effect of the present invention is: the self-align container assembling method of fully automatic high-speed of the present invention, in assembling process, do not adopt hanging device, the action of avoided workpiece lifting, putting down, avoid workpiece to collide with, also avoid workpiece to swing workman has been caused to shock, protected workman's safety; Except monitor staff, workman does not need directly to contact workpiece and equipment, does not carry out welding operation yet, has improved workman's operating environment; The present invention all self locates automatically, spot welding connects, free of discontinuities operation continuously, and a station is consuming time less than 60 seconds, has greatly shortened Overall Group's ETL estimated time of loading; A station completes the whole general assembly assembly works including top board, has greatly improved production efficiency and product quality.
Brief description of the drawings
Fig. 1 is the principle schematic of container General assembling equipment assembled container.
Detailed description of the invention
The self-align container assembling method of fully automatic high-speed of the present invention comprises three steps.
Step 1, utilizes multiple waggons along each track, underframe, front end, Men Duan, left side wall, right-side wall and top board to be delivered to General assembling table respectively and is positioned at each desired location of General assembling table.
Step 2, to connect into container body, afterwards, unclamps the location of corresponding waggon to side wall, front end, door end and top board by welding gun automatic welding underframe, side wall, front end, door end and top board link position each other.
Step 3, shifts out General assembling table by container body, makes each waggon get back to respectively initial position separately.
Step 1 specifically comprises ten steps of A1 ~ A10.
A1, underframe waggon 1 are accepted chassis component 2 below the chassis component of horizontal positioned is stored up station.
A2, underframe waggon 1 move to the center of General assembling table along track 4, meanwhile, underframe waggon 1 utilizes bidimensional locating piece and the hydraulic means 3 on it to carry out centralized positioning to chassis component 2.
A3, front end, door end waggon 5 are stored up station at the front end of vertically placing, door end pieces respectively and are accepted front end, door end pieces 6.
A4, front end, door end waggon 5 move to respectively the forward and backward two ends of General assembling table along track 8, meanwhile, front end, door end waggon 5 utilize bidimensional locating piece and hydraulic means 7 opposite house ends, front end component 6 on it to carry out centralized positioning.
A5, utilize telescoping mechanism on front end, door end waggon 5 will front end, push away and locate before door end pieces 6.
A6, left and right side wall waggon 9 are stacked station from the left and right side wall part of horizontal positioned respectively and are received input left and right side wall part 10.
A7, left and right side wall waggon 9 move to the arranged on left and right sides of General assembling table along track 13, simultaneously, hydraulic means on the rotation supporting plate 11 of left and right side wall waggon 9 and locating piece 12 carry out respectively centralized positioning to the top beam of laterally of left and right side wall, the downside corrugated sheet of left and right side wall waggon 9 carries out minute-pressure tightening position to the outside of left and right side wall, by the hydraulic means on left and right sides wall waggon 9, arranged on left and right sides wall part 10 is rotated to vertical position by horizontal level.
Should be noted, A6 action also can be carried side wall by left and right side wall waggon 9 and be moved on arc track, side wall is moved to the mode of General assembling table upright position by horizontal level.
A8, top board waggon 14 are stored up district from the top board of horizontal positioned and are accessed top board 15.
A9, top board waggon 14 orbital motions are to General assembling table top, and meanwhile, on top board waggon 14, hydraulic mechanism carries out centralized positioning by locating piece 16 to top board 15.
Elevating mechanism 18 on A10, top board waggon 14 declines, and makes the top beam of laterally close contact of top board 15 and left and right side wall.
Step 2 specifically comprises six steps of B1 ~ B6.
The welding gun of B1, eight corner fittings positions moves to position that four bottom corner fittings of the bottom side beams of underframe and front end, door end 6 contacts and the top beam of laterally and front end, four positions that top corner fittings contacts of holding of left and right side wall, top, bottom side beams are welded with the position that eight corner fittings contact, afterwards, each welding gun is back to initial position.
On B2, front end, door end waggon 5, location separates with front end, door end pieces 6.
B3, left and right sides welding gun move to respectively the position of certain one end that left and right side wall 10 contacts with the bottom side beams of underframe, spot welding connects outer wave angle and the bottom side beams of side wall bottom herein, welding gun orbital motion is to next outer wave angle afterwards, spot welding connects next outer wave angle and bottom side beams, be connected with the spot welding of bottom side beams to completing all lower outside wave angle of side wall, welding gun is back to initial position.
On B4, left and right side wall waggon 9, location separates with left and right side wall 10.
The welding gun at B5, arranged on left and right sides top moves to respectively the position that top board 15 contacts with the top beam of laterally of left and right side wall, top board 15 and top beam of laterally is carried out to spot welding and be connected, and afterwards, each welding gun is back to initial position.
On B6, top board waggon 14, elevating mechanism rises, and top board waggon separates with top board.
Step 3 specifically comprises C1 ~ C5 five steps.
C1, Men Duan, front end waggon 5 are got back to respectively initial position, prepare to accept next group door end, front end component 6.
C2, left and right side wall waggon 5 are got back to respectively initial position, prepare to receive next and organize left and right side wall 10.
C3, top board waggon 14 are got back to initial position, prepare to receive next top board 15.
Hydraulicefficiency elevation structure jack-up container on C4, underframe waggon 1 is set up roller on four corner fittings of container base, and afterwards, hydraulicefficiency elevation structure declines, and container rests on another group track by four rolling.
C5, underframe waggon 1 separate with container, get back to initial position, prepare to accept next group underframe.
The foregoing is only better possible embodiments of the present invention, not limit the scope of the invention, the equivalent structure that all utilizations description of the present invention and accompanying drawing content have been done changes, and is all included in protection scope of the present invention.
Claims (9)
1. the self-align container assembling method of fully automatic high-speed, is characterized in that, comprises the steps:
Step 1, utilizes multiple waggons along each track, underframe, front end, Men Duan, left side wall, right-side wall and top board to be delivered to General assembling table respectively and is positioned at each desired location of General assembling table, specifically comprises:
Underframe waggon is accepted underframe below the underframe of horizontal positioned is stored up station, and arrives the center of General assembling table along orbital motion;
Front end waggon and door end waggon are stored up station and Men Duan at the front end of vertically placing respectively and are stored up station and accept front end, Men Duan, and forward and backward two ends along orbital motion to General assembling table;
Left and right side wall waggon is stacked station from the left and right side wall of horizontal positioned respectively and is received the left and right side wall of input, and orbital motion is to the arranged on left and right sides of General assembling table, and left and right side wall is turn to vertical position;
Top board waggon is stored up district from the top board of horizontal positioned and is accessed top board, and orbital motion is to General assembling table top;
Step 2, to connect into container body, afterwards, unclamps the location of corresponding waggon to side wall, front end, door end and top board by welding gun automatic welding underframe, side wall, front end, door end and top board link position each other;
Step 3, shifts out General assembling table by container body, makes each waggon get back to respectively initial position separately.
2. the self-align container assembling method of fully automatic high-speed as claimed in claim 1, is characterized in that, in described step 1, the desired location that underframe is positioned at General assembling table by waggon specifically comprises the steps:
In carrying underframe, underframe waggon utilizes bidimensional locating piece and the hydraulic means on it to carry out centralized positioning to underframe.
3. the self-align container assembling method of fully automatic high-speed as claimed in claim 1, is characterized in that, in described step 1, the reservation position that front end and Men Duan are positioned at General assembling table by waggon specifically comprises the steps:
In carrying front end, door end, front end, door end waggon utilize bidimensional locating piece and hydraulic means opposite house end, front end on it to carry out centralized positioning;
Utilize the telescoping mechanism on front end, door end waggon before front end, door end pieces, to push away and to locate.
4. the self-align container assembling method of fully automatic high-speed as claimed in claim 1, it is characterized in that, the concrete steps that left and right side wall is turn to vertical position by left and right side wall waggon are as follows: the hydraulic means on the rotation supporting plate of left and right side wall waggon and locating piece carry out respectively centralized positioning to the top beam of laterally of left and right side wall, the downside corrugated sheet of left and right side wall waggon carries out minute-pressure tightening position to the outside of left and right side wall, by the hydraulic means on left and right side wall waggon, arranged on left and right sides wall is rotated to vertical position by horizontal level.
5. the self-align container assembling method of fully automatic high-speed as claimed in claim 1, is characterized in that, in described step 1, the reservation position that top board is positioned at General assembling table by waggon specifically comprises the steps:
In carrying top board, on top board waggon, hydraulic mechanism carries out centralized positioning by locating piece to top board;
Elevating mechanism on top board waggon declines, and makes the top beam of laterally close contact of top board and left and right side wall.
6. the self-align container assembling method of fully automatic high-speed as claimed in claim 1, it is characterized in that, described step 2 specifically comprises step: the welding gun of eight corner fittings positions moves to four positions that top corner fittings contacts of the bottom side beams of underframe and the top beam of laterally of front end, a position that four bottom corner fittings holding contact and left and right side wall and front end, door end, top, bottom side beams are welded with the position that eight corner fittings contact, afterwards, each welding gun is back to initial position.
7. the self-align container assembling method of fully automatic high-speed as claimed in claim 1, it is characterized in that, described step 2 specifically comprises step: left and right sides welding gun moves to respectively the position that left and right side wall contacts with the bottom side beams of underframe, the outer wave angle of left and right side wall bottom and bottom side beams are carried out to spot welding to be connected, afterwards, each welding gun is back to initial position.
8. the self-align container assembling method of fully automatic high-speed as claimed in claim 1, it is characterized in that, described step 2 specifically comprises step: the welding gun at arranged on left and right sides top moves to respectively the position that top board contacts with the top beam of laterally of left and right side wall, top board and top beam of laterally are carried out to spot welding to be connected, afterwards, each welding gun is back to initial position.
9. the self-align container assembling method of fully automatic high-speed as claimed in claim 1, is characterized in that, described step 3 specifically comprises the steps:
Men Duan, front end waggon are got back to respectively initial position, prepare to accept next group door end, front end;
Left and right side wall waggon is got back to respectively initial position, prepares to receive next and organizes left and right side wall;
Top board waggon is got back to initial position, prepares to receive next top board;
Hydraulicefficiency elevation structure jack-up container on underframe waggon is set up roller on four corner fittings of container base, afterwards, the hydraulicefficiency elevation structure on underframe waggon is declined, and container is rested on another group track by four rolling;
Underframe waggon separates with container, gets back to initial position, prepares to accept next group underframe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110123646.5A CN102773618B8 (en) | 2011-05-13 | 2011-05-13 | Full-automatic high-speed self-positioning container assembly method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110123646.5A CN102773618B8 (en) | 2011-05-13 | 2011-05-13 | Full-automatic high-speed self-positioning container assembly method |
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| CN102773618A CN102773618A (en) | 2012-11-14 |
| CN102773618B true CN102773618B (en) | 2014-08-20 |
| CN102773618B8 CN102773618B8 (en) | 2021-04-16 |
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| CN201110123646.5A Expired - Fee Related CN102773618B8 (en) | 2011-05-13 | 2011-05-13 | Full-automatic high-speed self-positioning container assembly method |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103482352B (en) * | 2012-06-14 | 2015-12-02 | 广东新会中集特种运输设备有限公司 | Freight container side wall stores and automatic above General assembling table device and automatic production line of container |
| CN104002062B (en) * | 2013-02-27 | 2017-11-14 | 中国国际海运集装箱(集团)股份有限公司 | Container general assembly line and container total coating process |
| CN108622549B (en) * | 2017-03-20 | 2021-10-22 | 中集集团集装箱控股有限公司 | Piece-by-piece assembled container and manufacturing process thereof |
| CN108622550B (en) * | 2017-03-20 | 2021-08-20 | 中集集团集装箱控股有限公司 | Paint spraying method for piece-by-piece assembled container |
| CN107649836A (en) * | 2017-09-22 | 2018-02-02 | 王文化 | A kind of container overall seam welding method |
| US11866250B2 (en) | 2019-03-04 | 2024-01-09 | Goodpack Ibc (Singapore) Pte Ltd | Cargo unit |
| CN114289943B (en) * | 2021-12-30 | 2022-11-25 | 江苏江海杭萧绿色建筑科技有限公司 | Box column processing technology and device |
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| CN1833805A (en) * | 2005-03-18 | 2006-09-20 | 中国国际海运集装箱(集团)股份有限公司 | Welding method of container inner side plate and appts thereof |
| CN101983826A (en) * | 2010-11-12 | 2011-03-09 | 青岛澳柯玛股份有限公司 | Welding method of steel plate case of freezer |
| CN201807840U (en) * | 2010-10-15 | 2011-04-27 | 中国国际海运集装箱(集团)股份有限公司 | Transition table container processing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN100589946C (en) * | 2006-08-28 | 2010-02-17 | 王元成 | Simplified method for fabricating containers |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1833805A (en) * | 2005-03-18 | 2006-09-20 | 中国国际海运集装箱(集团)股份有限公司 | Welding method of container inner side plate and appts thereof |
| CN201807840U (en) * | 2010-10-15 | 2011-04-27 | 中国国际海运集装箱(集团)股份有限公司 | Transition table container processing device |
| CN101983826A (en) * | 2010-11-12 | 2011-03-09 | 青岛澳柯玛股份有限公司 | Welding method of steel plate case of freezer |
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| CN102773618B8 (en) | 2021-04-16 |
| CN102773618A (en) | 2012-11-14 |
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| CI03 | Correction of invention patent |
Correction item: Patentee|Address|Patentee Correct: China International Marine Containers (Group) Co.,Ltd.|518000 No. 2 Gangwan Avenue, Shekou, Shenzhen, Guangdong Province|Qingdao CIMC Container Manufacturing Co.,Ltd. False: China International Marine Containers Group (Stocks) Co.,Ltd.|518000 No. 2 Gangwan Avenue, Shekou, Shenzhen, Guangdong Province|Qingdao CIMC Container Manufacturing Co.,Ltd. Number: 34 Volume: 30 Correction item: Patentee|Address|Patentee Correct: China International Marine Containers (Group) Co.,Ltd.|518000 No.2 Gangwan Avenue, Shekou, Shenzhen, Guangdong Province|Qingdao CIMC Container Manufacturing Co.,Ltd. False: China International Marine Containers Group (Stocks) Co.,Ltd.|518000 No.2 Gangwan Avenue, Shekou, Shenzhen, Guangdong Province|Qingdao CIMC Container Manufacturing Co.,Ltd. Number: 34 Page: The title page Volume: 30 |
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Effective date of registration: 20210402 Address after: 116600 Dalian Free Trade Zone in Dalian, Liaoning Province III B-2 Patentee after: DALIAN CIMC SPECIAL LOGISTICS EQUIPMENT Co.,Ltd. Address before: 518000 No. 2 Harbour Road, Shekou, Guangdong, Shenzhen Patentee before: CHINA INTERNATIONAL MARINE CONTAINERS (GROUP) Ltd. Patentee before: QINGDAO CIMC CONTAINER MANUFACTURING Co.,Ltd. |
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