CN102766378A - Primer and topcoat syncretic zinc cold spray coating and preparation method thereof - Google Patents
Primer and topcoat syncretic zinc cold spray coating and preparation method thereof Download PDFInfo
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Abstract
The invention relates to a primer and topcoat syncretic zinc cold spray coating, which comprises zinc powder, an organic solvent, organic resin and a filling, wherein the organic resin is thermoplastic resin; and the filling is selected from a silicon dioxide solution. According to the primer and topcoat syncretic zinc cold spray coating, the anticorrosion service life is prolonged, the overcoatability of primer and topcoat is high, the surface of a coating layer of the coating is compact, and the primer and topcoat syncretic zinc cold spray coating has the performance of the high adhesive force, corrosion prevention and the like of the primer, and has high weather fastness of the topcoat.
Description
Technical field
The present invention relates to a kind of cold spray zinc paint and preparation method thereof, relate to a kind of single-component bottom surface particularly and unify cold spray zinc paint and preparation method thereof, belong to the heavy-duty coating technical field.
Background technology
Heavy-duty coating (Heavy-duty Coating) refers to conventional relatively protective system, can in harsh relatively corrosive environment, use, and have one type of protective system that can reach than the conventional longer protection period of protective system.The build of heavy-duty coating also has 500 μ m-1000 μ m at 200 μ m or more than the 300 μ m, even up to 2000 μ m, and the coating dry film thickness of common protective system is merely about 100 μ m or 150 μ m.Therefore heavy-duty coating can use under severe condition, and has the long-effective corrosion life-span.For example heavy-duty coating generally can use more than 10 years or 15 years in chemical atmosphere and ocean environment, even in acid, alkali, salt and solvent medium, and under the certain temperature condition, also can use more than 5 years.Heavy-duty coating is mainly used in emerging oceanographic engineering (Offshore Units for example; Seashore and bay structure; Offshore oil platform etc.); Modern Traffic transportation (freeway guardrail for example; Bridge; Ships and light boats; Freight container; Train and railway facility; Automobile; Airport installation etc.); Energy industry (water conservancy project equipment for example; Water pot; Petroleum refinement equipment; Oil stockpile such as oil pipe or oil tank equipment; Power transmission and transforming equipment; Nuclear power; Colliery etc.); Large size industrial enterprise (paper making equipment for example; Medical equipment; The food chemical plant; The metal vessel inside and outside wall; Chemical industry; Iron and steel; The pipeline of petrochemical plant; Storage tank; The mine smelts; Cement mill equipment; The ground that corrosive medium is arranged; Wall cement components etc.); Urban operating mechanism (related facility such as gas line and gas chamber for example; Natural gas line; The drinking-water facility; Refuse treatment plant etc.) field such as.
At present, the main type of rot-resistant comprises: zinc cathodic protection, coating anti-corrosive paint of epoxy resin, anti-corrosion polyurethane coating, high-solid level protective system, water-based anticorrosive paint etc.The main mode of zinc cathodic protection has pot galvanize, hot spray painted zinc, cold spray zinc, organic rich zinc class coating, inorganic zinc-rich class coating etc.
Pot galvanize is a kind of effective anti-corrosion of metal mode, is the steel part after the rust cleaning is immersed in about the 500 ℃ zinc liquid that melt, and makes the steel component surface adhere to the zinc layer, thereby plays the rot-resistant purpose.And cold spray zinc (claiming cold-applied zinc) in use, need not be heated to 460 ℃, and the cold spraying construction just can reach the rust-proof effect the same with pot galvanize.Cold spray zinc can spray pure zinc plating content at normal temperatures at the zinc layer more than 96%, and heavy metal compositions such as not leaded, cadmium do not contain organic solvents such as benzene, toluene, monochloro methane or methylethylketone, and cold spray zinc is single component, no construction time, pot-life restriction.The antirust principle of cold spray zinc is following:
1, has the electro-chemical protection effect.More bold and vigorous because of zinc than ironwork, lose electronics easily.In the corrosion process of zinc powder in early stage, zinc powder and steel substrate are formed galvanic cell, and the electropotential of zinc is more negative than the electropotential of iron, and zinc is sacrificial anode, and iron is negative electrode, and electric current flows to iron by zinc, and iron and steel has just obtained galvanic protection.
2, zinc corrosion deposits shielding protection effect.In the later stage, cold spray zinc is constantly corrosion in application process, and it is zinc subcarbonate that zinc powder gap and steel surface have deposited corrosion product; Be commonly called as white rust, its compact structure, and non-conductive; It is the stable compound of indissoluble; Can stop and the erosion of mask erosion medium, play corrosion protection result, therefore also can be described as " selfreparing " property of cold galvanizing.
Cold-applied anticorrosion paint for zinc is a kind of thick coating that is modulated into a kind of sticker of high-adhesion and morning and evening tides zinc powder, adds other auxiliary agents, is coated on the metallic surface.Because the effect of sticker is covered in the metallic surface closely with zinc powder, reach zinc layer protection effect.But zinc powder is granular metal, has the space between the arrangement, causes the closure of new coating bad.In the prior art,, generally coat rubber-like coating again, seal, thereby reach the ideal preservative effect on the cold-applied zinc surface in order to address this problem, but its complex operation step.
Existing cold spray zinc paint is made up of filmogen (like vinylformic acid, PS, epoxy), zinc powder, auxiliary agent, solvent etc. basically; Some guardian technique indexs of the cold spray zinc paint of this type have adapted to not harsh environment for use like indexs such as sticking power, anti-neutral brine, anti-neutral salt spray, anti-artificial accelerated agings.
How to research and develop a kind of easy and simple to handle, simultaneously correlation technique index such as sticking power, anti-neutral brine, anti-neutral salt spray, anti-artificial accelerated aging etc., all performance excellent the cold spray zinc paint of bottom surface unification be a problem demanding prompt solution.
Summary of the invention
To the deficiency of prior art, one of the object of the invention is to provide the cold spray zinc paint of a kind of bottom surface unification.Cold spray zinc paint is unified in said bottom surface, and primer performance such as good sticking power and protection against corrosion should be arranged, and has the good weather resistance of finish paint again; As: sticking power >=6Mpa; Anti-neutral brine 3000 hours, anti-neutral salt spray 3000 hours, anti-artificial accelerated aging 3000 hours.
Cold spray zinc paint is unified in bottom surface according to the invention, comprises zinc powder, organic solvent, organic resin, and wherein, said organic resin is a thermoplastic resin, and said cold spray zinc paint also contains weighting material, and said weighting material is selected from silicon dioxde solution.
The present invention selects for use thermoplastic resin as film-forming resin.Thermoplastic resin is the performance with the thermal softening of receiving, hardening by cooling, and attack not, and no matter heating and cooling repeat how many times, all can keep this performance.
The thermoplastic resin film forming matter is divided into natural or the synthetic fluoropolymer resin, for example the polymeric modification Gum Rosin; Pitch, natural and chemical modification resin such as shellac, vinylformic acid; Chlorosuphonated-polyethylene; Chlorinated polyvinyl chloride, synthesizing chlorinated polyolefin resines such as highly-chlorinated polyethylene and Vestolen PP 7052, synthetic resins such as polyvinylformal.The thermoplastic resin filmogen is dissolved in usually and is made into resin solution preparation paint in the appropriate solvent system, and is through solvent evaporation after fixing film forming, constant basically before and after the chemical structure film forming of resin.Advantages such as thermoplasticity solvent paint has single-component, and is fast dried, and the Construction on Environment condition changes insensitive, and coating decoration is effective.
Thermoplastic resin of the present invention can be selected from any one in natural or the synthetic fluoropolymer resin, and selection principle is for guaranteeing the sticking power of fluoropolymer resin.Preferably; Thermoplastic resin according to the invention is selected from the combination of any a kind or at least 2 kinds in thermoplastic acrylic resin, thermoplastic polypropylene resin, thermoplastic polycarbonate resin, thermoplastic nylon resin, thermoplastic polyether ether ketone resin, the thermoplastic polyether sulphone resin; Said combination is thermoplastic polypropylene acid resin/thermoplastic acrylic resin, thermoplastic nylon resin/thermoplastic polyether ether ketone resin, thermoplastic polyether sulphone resin/thermoplastic polypropylene acid resin/thermoplastic nylon resin etc. for example; Preferred thermoplastic vinyl resin, further preferred thermoplastic solid propenoic acid resin.
In the prior art; In order to improve the sticking power of resin substrate; The acid number of general thermoplastic resin is at 1-20mgKOH/g, but since zinc powder very easily with acid or alkali reaction, so the acid number of the thermoplastic resin that the present invention uses should≤0.8mgKOH/g; Acid number≤the 0.5mgKOH/g of preferred thermoplastic resin, the further acid number≤0.3mgKOH/g of preferred thermoplastic resin.
Solid thermoplastics vinyl resin according to the invention is selected from the multipolymer of TEB 3K and NSC 20956, preferably from B-66.The B-66 resin is the multipolymer of NSC 20956, is a kind of multi-usage vinyl resin, and it is filmed and shows fabulous weathering resistance, weather resistance and outstanding chemical resistance.The B-66 resin is soluble in multiple organic solvents such as ketone, ester class, aromatic series, chlorinated solvent; Has good solvent release; With other film-forming resin such as Nitrocellulose, chlorinated rubber, vinyl resins and softening agent fabulous consistency is arranged, be widely used in coating container, ship coating, concrete paint, wood coating, screen printing ink etc.
With the solid thermoplastics vinyl resin is example; B-66 (low acid number version) is as film-forming resin; Normally used vinyl resin is a liquid, has contained solvent in the resin own, cannot free selective solvent; Secondly in order to improve the sticking power of resin to ground, the acid number of general vinyl resin is at 1-13mgKOH/g.Since zinc powder very easily with acid or alkali reaction; So the acid number of the solid thermoplastics vinyl resin B-66 that the present invention uses (low acid number version) is less than 0.3mgKOH/g; Greatly reduce the possibility that resin and zinc powder react; Guarantee the atomic condition of zinc powder in coating, improved the antiseptic property of zinc powder.Among the present invention; Owing to have a large amount of and ester bond regular arrangement in the vinyl resin; Oxygen in the ester bond and ground iron and zinc powder form powerful bond energy bonding force; Thereby do not rely on carboxyl good adhesive can be provided yet, though so the used thermoplastic resin acid number of the present invention not high, its sticking power to ground is also very strong.
Thermoplastic resin can be easily through being purchased acquisition, and for example B-66 is exactly the thermoplastic resin of a ROHM AND HAAS of those skilled in the art institute resin.
The quality percentage composition of thermoplastic resin according to the invention is 1-10wt%, for example 1wt%, 1.2wt%, 2wt%, 5wt%, 7wt%, 9wt%, 9.6wt% etc., preferred 1-5wt%, further preferred 2-3wt%, most preferably 2.5wt%.
In the cold spray zinc protective system, the content of dry film zinc is more than 96%, and zinc powder exists with particulate state; About about 7 μ m, maximum zinc powder particle diameter is approximately 25 μ m to particle diameter, so has the space between the arrangement of zinc particle greatly; Cause the closure of coating bad, be easy to make corrosive material to infiltrate inside configuration, cause corrosion; Both reduce the erosion resistance of corrosive medium, weakened the anti-performance and the automatically cleaning ability of staining of coating again.Existing cold spray spelter coating is many empty surface tissues; Can produce bubble if directly go up finish paint as compound coating; If as the application of bottom surface unification, constantly corrosion of coating in use can the deposit corrosion product be a zinc subcarbonate at coatingsurface; Be commonly called as white rust, make coatingsurface not attractive in appearance.
The present invention selects to add weighting material and solves this problem.Weighting material according to the invention is selected from silicon dioxde solution.Said silicon dioxde solution is selected from nanometer grade silica solution, preferably has the nanometer grade silica solution of tridimensional network.Nano silicon with tridimensional network has huge specific surface area, shows great activity, can in coating and when dry, form reticulated structure, improves the suspension of zinc powder in coating simultaneously, increases the intensity of coating.The preparation of nanometer grade silica solution is the state of the art, and those skilled in the art can be through being purchased or consulting document oneself preparation.The said brand that is purchased is also a lot, for example nano silicon solution VK-S01Y of Hangzhou ten thousand scape novel material ltds etc.
The particle diameter of silicon-dioxide is 10-50nm in the solution according to the invention, for example 10nm, 12nm, 18nm, 22nm, 30nm, 36nm, 41nm, 48nm, 50nm etc., and further preferable particle size is 20-40nm, most preferably 30 ± 5nm.Because the median size of zinc powder is at 7 μ m; Maximum particle diameter is at 25 μ m, and the nano silicon solution of 10-50nm particle diameter just in time effectively is filled in the hole of zinc powder and zinc powder, has changed the many empty surface tissues of original cold spray spelter coating; The closure and the sticking power of coating have been strengthened greatly; Reduce the infiltration of corrosive medium, had good corrosion prevention performance, and improved the anti-stain characteristic ability and the automatically cleaning ability of coating.Preferably, the concentration of said silicon dioxde solution is 10-50wt%, for example 10wt%, 11wt%, 15wt%, 22wt%, 30wt%, 33wt%, 46wt%, 50wt% etc., preferably 15-30wt%, most preferably 20wt%.
Solvent in the said silicon dioxde solution preferably with cold spray zinc in the solvent that dissolves each other of organic solvent, perhaps the organic solvent in solvent in the silicon dioxde solution and the cold spray zinc is with a kind of solvent.For example; The solvent of nano silicon solution VK-S01Y is PMA; Be applicable to the oiliness system, the solvent of cold spray zinc paint so of the present invention selects just should to select the solvent that dissolves each other each other with PMA, and preferably the solvent of cold spray zinc paint of the present invention is PMA.
The quality percentage composition that said silicon dioxde solution accounts for cold spray zinc paint total mass is 1-10wt%, for example 1wt%, 3wt%, 7wt%10wt% etc., preferred 1-5wt%, further preferred 2-3wt%, most preferably 2.5wt%.
It will be understood by those skilled in the art that liquid coating must dissolve many materials such as active ingredient, resin film forming matter, auxiliary agent etc., and what give this dissolving power is exactly solvent.Simultaneously solvent also makes carrying, extraction and the more convenient application of coating.And along with everybody attention to environmental protection and safety, the organic solvent of low VOC more is used in the coating.See from implementation result; The present invention does not have concrete qualification to organic solvent; But consider environmental protection and safety-problems; Organic solvent of the present invention is the combination of any a kind or at least 2 kinds in pure ether solvent, pure solvent of ether ester type preferably; The preferably combination of any a kind or at least 2 kinds in propylene glycol monomethyl ether, EGME, 1-Methoxy-2-propyl acetate, dimethyl ester, n-butyl acetate, methylethylketone, propylene-glycol ethyl ether, ethylene glycol ether acetate, 2-Butoxyethyl acetate; Said combination is methylethylketone/1-Methoxy-2-propyl acetate, propylene-glycol ethyl ether/ethylene glycol ether acetate, 2-Butoxyethyl acetate/dimethyl ester/EGME etc. for example, further preferably from 1-Methoxy-2-propyl acetate and/or 2-Butoxyethyl acetate.The quality percentage composition of organic solvent according to the invention is 4-20wt%, for example 5wt%, 6wt%, 11wt%, 16wt%, 20wt%, preferred 7-20wt%, further preferred 15-20wt%, most preferably 17.8wt%.
In order to make the more even distribution of zinc powder in the cold spray zinc paint, the galvanic protection better effects if, the particle diameter of zinc powder according to the invention is 2-40 μ m, for example 2 μ m, 5 μ m, 16 μ m, 22 μ m, 35 μ m, 30 μ m, 38 μ m, 40 μ m etc., preferred 3-6 μ m.Said zinc powder purity, preferred >=99%, further preferred >=99.9%.The add-on of zinc powder according to the invention is 75-90wt%, for example 75wt%, 79wt%, 85wt%, 88wt%, 90wt%, preferred 76-90wt%, further preferred 76-85wt%, most preferably 77wt%.
Anti-settling agent is the rheology control agent of one type of coating, and it makes coating have thixotropy, and viscosity improves greatly.The kind of anti-settling agent is a lot; For example polyamide wax, modified hydrogenated Viscotrol C, polyolefin-wax, castor oil derivative, organobentonite etc.; Preferred anti-settling agent of the present invention is selected from the combination of any a kind or at least 2 kinds in the above-mentioned anti-settling agent kind, and said combination is polyamide wax/modified hydrogenated Viscotrol C, polyolefin-wax/castor oil derivative, castor oil derivative/organobentonite etc. for example.Further preferred anti-settling agent according to the invention is selected from any one in the polyamide wax; The ULTRA anti-settling agent that the Disparlon6900-20X of for example extra large this P200X anti-settling agent of name, this production of Japanese nanmu, the MT6900-20X polyamide wax pulp that Taiyuan Mei Te Xiang is produced, 8900 anti-settling agents of China company, French CRAY VALLEY Cray Willie produce etc., most preferably ULTRA anti-settling agent.
The quality percentage composition of anti-settling agent according to the invention is 0.01-1wt%, for example 0.01wt%, 0.1wt%, 0.21wt%, 0.3wt%, 0.5wt%, 0.7wt%0.9wt%, 1wt%, preferred 0.1-0.5wt%, further preferred 0.1-0.3wt%, most preferably 0.2wt%.
The present invention is through the selection to silicon dioxde solution, thermoplastic resin, solvent and anti-settling agent; Can provide a kind of bottom surface of surface compact to unify cold spray zinc paint coating; Both can on coatingsurface is direct, can not bubble by finish paint; During as the application of bottom surface unification, again can residual white rust at coatingsurface, make coatingsurface attractive in appearance.
Preferably, the present invention realizes through following technical scheme:
Said cold spray zinc paint comprises following component by mass percentage:
Wherein, said each component sum of cold spray zinc paint is 100%;
Further preferably, said cold spray zinc paint comprises following component by mass percentage:
Wherein, said each component sum of cold spray zinc paint is 100%.
Alternatively, said cold spray zinc paint comprises following component by mass percentage:
Wherein, said each component sum of cold spray zinc paint is 100%;
Or said cold spray zinc paint comprises following component by mass percentage:
Wherein, said each component sum of cold spray zinc paint is 100%;
Further preferably, said cold spray zinc paint comprises following component by mass percentage:
Wherein, the acid number≤0.3mgKOH of said solid thermoplastics vinyl resin.
Alternatively, said cold spray zinc paint comprises following component by mass percentage:
Wherein, the acid number≤0.3mgKOH of said solid thermoplastics vinyl resin.
Another object of the present invention provides the preparation method that cold spray zinc paint is unified in a kind of bottom surface of the present invention, and said method comprises the steps:
(1) organic solvent with the 1/2-2/3 formula ratio adds reaction kettle; (2) start dispersion machine and stir, add the thermoplastic resin of formula ratio simultaneously, be stirred to transparent; (3) zinc powder of adding formula ratio is accelerated dispersing speed and is stirred, to coating fineness≤40 μ m; (4) elevated temperature reduces dispersing speed, adds the anti-settling agent of formula ratio, continues to be stirred to evenly; (5) add the residue organic solvent, stir; (6) reduce dispersing speed once more, add the silicon dioxde solution of formula ratio, stirring obtains the bottom surface and unifies cold spray zinc paint.
Preferably; The rotating speed that the said dispersion machine of step (2) stirs is 200-500 rev/min; For example 200 rev/mins, 220 rev/mins, 300 rev/mins, 380 rev/mins, 420 rev/mins, 480 rev/mins etc., preferred 300-450 rev/min, most preferably 400 rev/mins.
Preferably, the said dispersing speed of step (3) is 1000-1300 rev/min, for example 1000 rev/mins, 1100 rev/mins, 1200 rev/mins, 1300 rev/mins etc., selects 1100-1300 rev/min, most preferably 1200 rev/mins.
Preferably, the said intensification of step (4) is that nature heats up, and preferably is warming up to 45-70 ℃, for example 45 ℃, 50 ℃, 54 ℃, 60 ℃, 68 ℃, 70 ℃ etc., and preferred 50-60 ℃; Said dispersing speed is 550-850 rev/min, for example 550 rev/mins, 590 rev/mins, 620 rev/mins, 700 rev/mins, 780 rev/mins, 800 rev/mins etc., and preferred 680-840 rev/min, most preferably 800 rev/mins.
Preferably; The said dispersing speed of step (6) is 200-540 rev/min; For example 200 rev/mins, 280 rev/mins, 350 rev/mins, 400 rev/mins, 490 rev/mins, 520 rev/mins, 540 rev/mins etc., preferred 300-540 rev/min, most preferably 500 rev/mins.
As optimal technical scheme, the preparation method of cold spray zinc paint is unified in bottom surface of the present invention, and said method comprises the steps:
1, earlier 100kg solvent PMA is joined in the reaction kettle;
2, start dispersion machine to 400 rev/min, add 25kg solid thermoplastics vinyl resin B-66 (low acid number version), be dissolved to transparence;
3, slowly add the 770kg zinc powder, dispersion machine speed rises to 1200 rev/mins, until the paint vehicle fineness less than 40 microns;
When 4, the paint vehicle temperature natural rose to 50-60 and spends, dispersion machine speed was reduced to 800 rev/mins, added 2kg amide waxe ULTRA, stirred 30 minutes;
5, add remaining 78kg solvent PMA, stirred 15 minutes;
6, dispersion machine speed is reduced to 500 rev/mins, adds 25kg nano silicon solution VK-S01Y, stirs to obtain the bottom surface after 30 minutes and unify cold spray zinc paint.
With respect to prior art, the present invention has following beneficial effect:
(1) it is longer relatively that anticorrosion life-span of cold spray zinc paint is unified in bottom surface of the present invention, and anticorrosion life-span of iron and steel was reached more than 30 years, and the bottom surface matching capacity is good.
(2) cold spray zinc paint provided by the invention is a bottom surface unification type coating, can economize on resources, and reduces cost, and increases economic efficiency.
(3) cold spray zinc paint coatingsurface provided by the invention is fine and close, both can coatingsurface directly on finish paint can not bubble, during as the application of bottom surface unification, again can residual white rust at coatingsurface, make coatingsurface attractive in appearance.
Embodiment
For ease of understanding the present invention, it is following that the present invention enumerates embodiment.Those skilled in the art should understand, and said embodiment helps to understand the present invention, should not be regarded as concrete restriction of the present invention.
Embodiment one
A kind of bottom surface is unified cold spray zinc paint and is formed by following set of dispense ratio: solid thermoplastics vinyl resin B-66 (acid number is 0.2mgKOH) 25kg; Zinc powder 770kg; Polyamide wax ULTRA2kg; Nano silicon solution VK-S01Y25kg; Solvent PMA178kg.
The preparation method of said cold spray zinc paint:
1, earlier 100kg solvent PMA is joined in the reaction kettle;
2, start dispersion machine to 400 rev/min, add 25kg solid thermoplastics vinyl resin B-66, be dissolved to transparence;
3, slowly add the 770kg zinc powder, dispersion machine speed rises to 1200 rev/mins, until the paint vehicle fineness less than 40 microns;
When 4, the paint vehicle temperature natural rose to 50-60 and spends, dispersion machine speed was reduced to 800 rev/mins, added 2kg polyamide wax ULTRA, stirred 30 minutes;
5, add remaining 78kg solvent PMA, stirred 15 minutes;
6, dispersion machine speed is reduced to 500 rev/mins, adds 25kg nano silicon solution VK-S01Y, stirs to obtain the bottom surface after 30 minutes and unify cold spray zinc paint.
Obtain each item performance index that cold spray zinc paint is unified in the bottom surface according to prescription of present embodiment and preparation method thereof, the result is following:
Embodiment two
A kind of bottom surface is unified cold spray zinc paint and is formed by following set of dispense ratio: solid thermoplastics polycarbonate resin (acid number is 0.8mgKOH) 10kg; Zinc powder (purity >=99.5%, particle diameter are 20-30 μ m) 900kg; Polyolefin-wax 1kg; Nano silicon solution (particle diameter is 10-30nm, and concentration is 10wt%) 10kg; Solvent ethylene glycol monobutyl ether acetate 79kg.
The preparation method of said cold spray zinc paint:
1, earlier the 39kg 2-Butoxyethyl acetate is joined in the reaction kettle;
2, start dispersion machine to 200 rev/min, add the solid thermoplastics polycarbonate resin, be dissolved to transparence;
3, slowly add zinc powder, dispersion machine speed rises to 1300 rev/mins, until the paint vehicle fineness less than 50 microns;
When 4, the paint vehicle temperature natural rose to 45-60 and spends, dispersion machine speed was reduced to 850 rev/mins, added polyolefin-wax, stirred 30 minutes;
5, add remaining 40kg 2-Butoxyethyl acetate, stirred 15 minutes;
6, dispersion machine speed is reduced to 200 rev/mins, adds nano silicon solution, stirs to obtain the bottom surface after 30 minutes and unify cold spray zinc paint.
Embodiment three
A kind of bottom surface is unified cold spray zinc paint and is formed by following set of dispense ratio: thermoplasticity polymerization modified rosin resin (acid number is 0.3mgKOH) 100kg; Zinc powder (particle diameter 2-20 μ m, purity >=99.9%) 750kg; Modified hydrogenated Viscotrol C 10kg; Nano silicon solution (particle diameter is 20-50nm, and concentration is 30wt%) 100kg; Solvent ethylene glycol ethyl ether acetate ester 40kg.
The preparation method of said cold spray zinc paint:
1, earlier the 67kg ethylene glycol ether acetate is joined in the reaction kettle;
2, start dispersion machine to 500 rev/min, add thermoplasticity polymerization modified rosin resin, be dissolved to transparence;
3, slowly add zinc powder, dispersion machine speed rises to 1000 rev/mins, until the paint vehicle fineness less than 40 microns;
When 4, the paint vehicle temperature natural rose to 55-70 and spends, dispersion machine speed was reduced to 550 rev/mins, adds modified hydrogenated Viscotrol C, stirs 30 minutes;
5, add remaining 33kg ethylene glycol ether acetate, stirred 15 minutes;
6, dispersion machine speed is reduced to 540 rev/mins, adds nano silicon solution, stirs to obtain the bottom surface after 30 minutes and unify cold spray zinc paint.
Embodiment four
A kind of bottom surface is unified cold spray zinc paint and is formed by following set of dispense ratio: thermoplastic polypropylene resin (acid number is 0.5mgKOH) 20kg; Zinc powder (particle diameter 35-40 μ m, purity >=99%) 750kg; Organobentonite 5kg; Nano silicon solution (particle diameter is 20-50nm, and concentration is 50wt%) 25kg; Solvent ethylene glycol methyl ether 200kg.
The preparation method of said cold spray zinc paint:
1, earlier the 70kg EGME is joined in the reaction kettle;
2, start dispersion machine to 400 rev/min, add the thermoplastic polypropylene resin, be dissolved to transparence;
3, slowly add zinc powder, dispersion machine speed rises to 1200 rev/mins, until the paint vehicle fineness less than 40 microns;
When 4, the paint vehicle temperature natural rose to 50-60 and spends, dispersion machine speed was reduced to 650 rev/mins, added organobentonite, stirred 30 minutes;
5, add remaining EGME, stirred 15 minutes;
6, dispersion machine speed is reduced to 300 rev/mins, adds nano silicon solution, stirs to obtain the bottom surface after 30 minutes and unify cold spray zinc paint.
Applicant's statement; The present invention explains detailed process equipment of the present invention and technical process through the foregoing description; But the present invention is not limited to above-mentioned detailed process equipment and technical process, does not mean that promptly the present invention must rely on above-mentioned detailed process equipment and technical process could be implemented.The person of ordinary skill in the field should understand, and to any improvement of the present invention, to the interpolation of the equivalence replacement of each raw material of product of the present invention and ancillary component, the selection of concrete mode etc., all drops within protection scope of the present invention and the open scope.
Claims (9)
1. cold spray zinc paint is unified in a bottom surface, comprises zinc powder, organic solvent, organic resin, it is characterized in that, said organic resin is a thermoplastic resin, and said cold spray zinc paint also contains weighting material, and said weighting material is selected from silicon dioxde solution.
2. cold spray zinc paint as claimed in claim 1; It is characterized in that; Said thermoplastic resin is selected from the combination of any a kind or at least 2 kinds in thermoplastic acrylic resin, thermoplastic polypropylene resin, thermoplastic polycarbonate resin, thermoplastic nylon resin, thermoplasticity polymerization modified rosin resin, thermoplastic polyether ether ketone resin, the thermoplastic polyether sulphone resin; Preferred thermoplastic vinyl resin, further preferred thermoplastic solid propenoic acid resin;
Preferably, said solid thermoplastics vinyl resin is selected from the multipolymer of TEB 3K and NSC 20956, preferably from B-66;
Preferably, said thermoplastic resin acid number≤0.8mgKOH/g, preferred acid number≤0.5mgKOH/g, further preferred acid number≤0.3mgKOH/g;
Preferably, the quality percentage composition of thermoplastic resin is 1-10wt% in the said cold spray zinc paint, preferred 1-5wt%, further preferred 2-3wt%, most preferably 2.5wt%.
3. according to claim 1 or claim 2 cold spray zinc paint is characterized in that said silicon dioxde solution is selected from nanometer grade silica solution, preferably has the nanometer grade silica solution of tridimensional network;
Preferably, the concentration of said silicon dioxde solution is 10-50wt%, preferred 15-30wt%, most preferably 20wt%;
Preferably, the silicon-dioxide particle diameter is 10-50nm in the said silicon dioxde solution, and further preferable particle size is 20-40nm, most preferably 30 ± 5nm;
Preferably, the solvent in the said silicon dioxde solution for cold spray zinc paint in the solvent that dissolves each other of organic solvent;
Preferably, the quality percentage composition of silicon dioxde solution is 1-10wt% in the said cold spray zinc paint, preferred 1-5wt%, further preferred 2-3wt%, most preferably 2.5wt%.
4. like the described cold spray zinc paint of one of claim 1-3; It is characterized in that; Said organic solvent is selected from the combination of any a kind or at least 2 kinds in pure ether solvent, the pure solvent of ether ester type; The preferably combination of any a kind or at least 2 kinds in propylene glycol monomethyl ether, EGME, 1-Methoxy-2-propyl acetate, dimethyl ester, n-butyl acetate, methylethylketone, propylene-glycol ethyl ether, ethylene glycol ether acetate, 2-Butoxyethyl acetate is further preferably from 1-Methoxy-2-propyl acetate and/or 2-Butoxyethyl acetate;
Preferably, the quality percentage composition of organic solvent is 4-20wt% in the said cold spray zinc paint, preferred 7-20wt%, further preferred 15-20wt%, most preferably 17.8wt%.
5. like the described cold spray zinc paint of one of claim 1-4, it is characterized in that said zinc powder particle diameter is 2-40 μ m, preferred 3-35 μ m; Preferably, said zinc powder purity >=99%, preferred >=99.9%; Preferably, the quality percentage composition of zinc powder is 75-90wt% in the said cold spray zinc paint, preferred 76-90wt%, further preferred 76-85wt%, most preferably 77wt%;
Preferably, contain anti-settling agent in the said cold spray zinc paint, said anti-settling agent is selected from the combination of any a kind or at least 2 kinds in polyamide wax, modified hydrogenated Viscotrol C, polyolefin-wax, castor oil derivative, the organobentonite, preferred polyamide wax; Preferably, the quality percentage composition of anti-settling agent is 0.01-1wt% in the said cold spray zinc paint, preferred 0.1-0.5wt%, further preferred 0.1-0.3wt%, most preferably 0.2wt%.
6. like the described cold spray zinc paint of one of claim 1-5, it is characterized in that said cold spray zinc paint comprises following component by mass percentage:
Wherein, said each component sum of cold spray zinc paint is 100%;
Preferably, said cold spray zinc paint comprises following component by mass percentage:
Wherein, said each component sum of cold spray zinc paint is 100%.
7. like the described cold spray zinc paint of one of claim 1-6, it is characterized in that said cold spray zinc paint comprises following component by mass percentage:
Wherein, said each component sum of cold spray zinc paint is 100%;
Preferably, said cold spray zinc paint comprises following component by mass percentage:
Wherein, said each component sum of cold spray zinc paint is 100%;
Further preferred, said cold spray zinc paint comprises following component by mass percentage:
Wherein, the acid number≤0.3mgKOH of said solid thermoplastics vinyl resin.
8. unify the preparation method of cold spray zinc paint like the described bottom surface of one of claim 1-7 for one kind, it is characterized in that said method comprises the steps:
(1) organic solvent with the 1/2-2/3 formula ratio adds reaction kettle;
(2) start dispersion machine and stir, add the thermoplastic resin of formula ratio simultaneously, be stirred to transparent;
(3) zinc powder of adding formula ratio is accelerated dispersing speed and is stirred, to coating fineness≤40 μ m;
(4) elevated temperature reduces dispersing speed, adds the anti-settling agent of formula ratio, continues to be stirred to evenly;
(5) add the residue organic solvent, stir;
(6) reduce dispersing speed once more, add the silicon dioxde solution of formula ratio, stirring obtains the bottom surface and unifies cold spray zinc paint.
9. preparation method as claimed in claim 8 is characterized in that, the rotating speed that the said dispersion machine of step (2) stirs is 200-500 rev/min, preferred 300-450 rev/min, and most preferably 400 rev/mins;
Preferably, the said dispersing speed of step (3) is 1000-1300 rev/min, preferred 1100-1300 rev/min, and most preferably 1200 rev/mins;
Preferably, the said intensification of step (4) is that nature heats up, and preferably is warming up to 45-70 ℃, preferred 50-60 ℃; Said dispersing speed is 550-850 rev/min, preferred 680-840 rev/min, and most preferably 800 rev/mins;
Preferably, the said dispersing speed of step (6) is 200-540 rev/min, preferred 300-540 commentaries on classics/
Minute, most preferably 500 rev/mins.
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| CN2012102250290A CN102766378A (en) | 2012-07-02 | 2012-07-02 | Primer and topcoat syncretic zinc cold spray coating and preparation method thereof |
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| CN2012102250290A CN102766378A (en) | 2012-07-02 | 2012-07-02 | Primer and topcoat syncretic zinc cold spray coating and preparation method thereof |
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| CN102766378A true CN102766378A (en) | 2012-11-07 |
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| CN104130602A (en) * | 2014-07-16 | 2014-11-05 | 奉化市宇创产品设计有限公司 | Cold spraying nickel coating and preparation method thereof |
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| CN104974611A (en) * | 2014-04-01 | 2015-10-14 | 无锡华东锌盾科技有限公司 | Cold spraying zinc coating and preparation method thereof |
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| CN104130602A (en) * | 2014-07-16 | 2014-11-05 | 奉化市宇创产品设计有限公司 | Cold spraying nickel coating and preparation method thereof |
| CN104962164A (en) * | 2015-07-08 | 2015-10-07 | 安庆联泰电子科技有限公司 | Special anti-scratching baking varnish for stainless steel container of intelligent garbage can |
| CN105062240A (en) * | 2015-08-19 | 2015-11-18 | 赵栋 | Rusty cold spraying coating zinc paint and preparation method thereof |
| CN105623505A (en) * | 2016-01-28 | 2016-06-01 | 赵栋 | High-temperature-resistant cold-zinc-spray anticorrosive coating and preparation method thereof |
| CN106189585A (en) * | 2016-07-18 | 2016-12-07 | 天长市巨龙车船涂料有限公司 | A kind of high tension electric tower is with cold spray zinc paint |
| CN106590432A (en) * | 2016-12-27 | 2017-04-26 | 国网江苏省电力公司经济技术研究院 | Cold-spraying zinc surface sealing agent and preparation method thereof |
| CN106590433A (en) * | 2016-12-27 | 2017-04-26 | 国网江苏省电力公司经济技术研究院 | Cold zinc-spraying coating and preparation method thereof |
| CN106590432B (en) * | 2016-12-27 | 2019-03-19 | 国网江苏省电力公司经济技术研究院 | Cold spray zinc surface sealer of one kind and preparation method thereof |
| CN106590433B (en) * | 2016-12-27 | 2019-07-16 | 国网江苏省电力公司经济技术研究院 | A kind of syncretic zinc cold spray coating and preparation method thereof |
| US20190308266A1 (en) * | 2018-04-05 | 2019-10-10 | Hamilton Sundstrand Corporation | Cold-spray braze material deposition |
| US10702939B2 (en) * | 2018-04-05 | 2020-07-07 | Hamilton Sundstrand Corporation | Cold-spray braze material deposition |
| CN109456659A (en) * | 2018-11-19 | 2019-03-12 | 重庆科技学院 | A kind of high spelter coating and preparation method thereof |
| CN115010846A (en) * | 2022-06-23 | 2022-09-06 | 安徽尚德轨道设备制造有限公司 | Synthesis of special resin for cold spray zinc and preparation method of cold spray zinc |
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Application publication date: 20121107 |