CN102765158A - Rubber product flash split tool - Google Patents
Rubber product flash split tool Download PDFInfo
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- CN102765158A CN102765158A CN2011101131355A CN201110113135A CN102765158A CN 102765158 A CN102765158 A CN 102765158A CN 2011101131355 A CN2011101131355 A CN 2011101131355A CN 201110113135 A CN201110113135 A CN 201110113135A CN 102765158 A CN102765158 A CN 102765158A
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- cutter head
- overlap
- rubber
- upper substrate
- blade
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Abstract
The invention discloses a rubber product flash split tool, which at least comprises an upper substrate and a lower substrate. The upper substrate is provided with an upper cutter head for cutting off flash. The upper cutter head is provided with two parallel blades. The lower substrate is provided with a lower cutter head used for cutting off flash and an object carrying plate. The lower cutter head is provided with two parallel blades. The object carrying plate is provided with a through hole for containing the lower cutter head. The lower cutter head is positioned in the through hole, and the blades of the lower cutter head and the surface of the objecting carrying plate are at the same level. The upper cutter head is positioned right over the lower cutter head, and the blades of the upper cutter head are opposite to the blades of the lower cutter head. Through implement of the counterpoint cutting method, the rubber product flash split tool can be used to rapidly and effectively process flash and has advantages of simple operation, low treatment cost, no residue after cutting and no damage. A rubber product obtained by the use of the flash split tool has a beautiful appearance and requires no secondary processing, which is of great significance for reducing enterprise quality management cost.
Description
Technical field
The overlap that the present invention relates to a kind of rubber is to cutting tool.
Background technology
Overlap is to overflow into gap locations such as mould spue line or stripper pin in the moulding process and stay the residue material limit on the Injection moulded part.
Also there is overlap in the rubber edge in the production process of rubber, and also because the contact-making surface driving fit precision between punch and the die is low, and the material amount is too much, clout leaks at the weak seal place and forms overlap.Rubber overlap processing method is varied in the prior art, mainly comprises following three kinds: free-hand facture, freezing processing method, cylinder grinding method.Requirement to hardware when these three kinds of methods are used has nothing in common with each other, and it is also inequality to handle resulting effect, and processing cost has notable difference.
(1) free-hand facture: the workman is free-hand to be separated rubber along tearing mouthful (the thinner thickness place between overlap and the rubber) certainly open with inside and outside overlap, and will fail to handle clean remaining overlap by simple cutting implement such as flat-nose pliers etc. and wipe out.This method is simple and practical, does not need the main equipment input, but this method processing quality is undesirable; Secondly, the technical merit to the workman has certain requirement.If flat-nose pliers such as improper use, can break rubber or cut off the part of rubber body, and then cause substandard products.Utilize the method,, need to accomplish,, good mould just must be arranged so will guarantee reasonably to tear degree of lip-rounding shape open certainly through injection moulding because form from tearing mouth open to having relatively high expectations of mould.Receive the mould burn-in effects in case tear a mouthful shaping certainly open, the mouth of tearing open certainly of injection moulding gained makes the overlap processing unclean when overlap separates easily, tears a mouthful residual overlap open.
(2) freezing processing method: effective ways are arranged as batch process rubber burrs a kind of; The freezing processing method is widely used; It utilizes liquid nitrogen that rubber is cooled to subzero tens degree rapidly, reaches the purpose of low temperature brittleness, makes rubber and inside and outside overlap be in a kind of embrittlement state; Utilize compressed air that a kind of tiny plastic cement material for making clothes blown out at a high speed again, make it to act on the rubber and inside and outside overlap of low temperature brittleness.From tearing a mouthful thinner thickness open, therefore after receiving plastic cement material for making clothes high-speed impact, break easily, and then play the purpose of removing overlap.This method is applicable to the overlap work of treatment of rubber in enormous quantities, and production efficiency is higher.But, utilize this side need drop into hardware setting preferably, as refrigerator and with supporting recycling device that can reclaim liquid nitrogen in a large number of refrigerator or special supply station, so processing cost is higher.The purpose of low temperature brittleness is to make from tearing the state that mouthful rubber that goes out is in embrittlement open; But whole rubber all is in the low temperature brittleness state during practical operation; The plastic cement material for making clothes that blows out so at a high speed also can strike on the body at bump when tearing mouth open; And then it is damaged to cause body to produce, and influences the quality of final products.The whole low temperature brittleness of rubber can cause harmful effect to properties of product, especially the situation of multiple low-temperature embrittlement deflashing.Utilize this method also must guarantee to be in the specific requirement from the thickness of tearing mouth open, if thickness is excessive, then very easily cause the residual phenomenon of overlap, treatment effect is not good.
(3) cylinder grinding method: rubber is put into cylinder with the steel ball that some differ in size.In the process that drum turning rolls, the inside and outside overlap of dawdling when relying on steel ball to contact with rubber is to reach the purpose of handling overlap.This method equipment needed thereby drops into low, economical and practical, but the effect of handling is undesirable, and is also higher to the requirement of tearing open certainly mouthful, tears mouthful thickness certainly open when undesirable, and the overlap treatment effect is just poor.The rigidity of invar pearl is far above the rigidity of rubber, and the outward appearance to rubber produces damage greatly behind the steel ball bump rubber in rolling process, influences the presentation quality of rubber.
In sum, handle overlap through prior art and very easily cause the phenomenon that overlap is residual, damage body, the overlap treatment effect is not good.
Summary of the invention
The overlap of rubber that the technical problem that the present invention will solve provides that a kind of processing cost is low, non-trimming is residual, do not damage body is to cutting tool.
Ask to solve the problems of the technologies described above that the present invention adopts following technical scheme: the overlap of this rubber comprises upper substrate and infrabasal plate at least to cutting tool, and said upper substrate is provided with the last cutter head that is used to excise overlap; The said cutter head of going up is provided with the parallel blade of twice, and said infrabasal plate is provided with following cutter head and the support board that is used to excise overlap, and said cutter head down is provided with the parallel blade of twice; Said support board is provided with and holds the through hole of cutter head down; Said down cutter head be positioned at through hole and down the blade on the cutter head maintain an equal level with the support board surface, said go up cutter head be positioned at cutter head down directly over, the blade of said upward cutter head and the blade of following cutter head are in opposite directions and right; Also be provided with the flake plate on the said upper substrate; Said flake plate is provided with the T shape through hole that is used to hold cutter head, and said upward cutter head is T-shaped, and said blade is arranged on diameter minimum this end and this end and passes T shape through hole; The surface of said blade and flake plate maintains an equal level, and said going up between cutter head and the upper substrate is provided with support spring.
The pendulum position of last cutter head and following cutter head is consistent with the overlap present position on the rubber, through utilizing the most effectively contraposition cutting method, can directly overlap be separated with body, has avoided the residual situation with the damage body of overlap.The contraposition cutting method is only effectively cut to overlap, and operating efficiency is high like this; And can be used for automatic lot production, for the automatic updating of rubber production line provides condition.
Can play the purpose of separating overlap through the flake plate.The overlap that can make disengaging after the overlap in excision like this is away from body, and then is convenient to the rubber of taking.This flake plate also plays the function of pre-compacted, because the blade of flake plate surface and last cutter head maintains an equal level, just can be pressed on from tearing a mouthful place open so compress the rubber rear knife edge at the flake plate, can prevent that like this rubber from producing displacement.
As of the present invention preferred, said support board is movably connected on the infrabasal plate through elasticity reset device.When rubber was pressed down by last cutter head, rubber moved downward with support board, till tearing the blade of mouthful bottom with following cutter head certainly open and contacting.Like this rubber tear certainly mouthful up and down that two places are all compressed by blade open, thereby come correct polarizing slot position through support board, prevent that cutter head from pressing down back rubber deformation and the phenomenon that causes incision site to squint.
As of the present invention preferred; Said upper substrate such as is provided with at high bolt; One end of high bolt such as said is fixedly connected with last cutter head, and the other end and upper substrate flexibly connect, and said support spring is enclosed within etc. on the high bolt; One end of high bolt such as said and upper substrate flexibly connect, the other end and the flexible connection of last cutter head.This structure forms the guiding mechanism of cutter head, and is in the same vertical plane in the time of guaranteeing to go up cutter head work, has important function to keeping the incision site uniformity.
The present invention adopts technique scheme: through implementing the contraposition cutting method, the overlap of this rubber can be handled overlap fast and effectively to cutting tool, and have simple to operate, processing cost is low, excision back noresidue, undamaged advantage.Utilize this overlap to cutting tool gained rubber good looking appearance, do not need secondary operations, this is significant to reducing the enterprise-quality management cost.
Description of drawings
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is further specified.
Fig. 1 is the structural representation of the overlap of rubber of the present invention to cutting tool;
Fig. 2 is the use sketch map I of the overlap of rubber of the present invention to cutting tool;
Fig. 3 is the use sketch map II of the overlap of rubber of the present invention to cutting tool;
Fig. 4 is the use sketch map III of the overlap of rubber of the present invention to cutting tool.
The specific embodiment
As shown in Figure 1, the overlap of this rubber comprises upper substrate 1, infrabasal plate 2, last cutter head 3, following cutter head 4, flake plate 5 to cutting tool.Upper substrate 1 is positioned at the top of infrabasal plate 2.Flake plate 5 is fixed on the upper substrate 1 through screw, and flake plate 5 is provided with the T shape through hole that is used to hold cutter head 3.Last cutter head 3 integral body are T-shaped, and an end is the bigger cylinder of diameter, and the other end is the less cylinder of diameter; Last cutter head 3 is movably connected in the T shape through hole of flake plate 5, and the parallel blade and flake plate 5 surfaces, two places of going up when its diameter is positioned at T shape through-hole diameter smaller part fully than small end on the cutter head 3 maintain an equal level.Cutter is provided with arc-shaped notch at this end that is provided with blade, and blade is positioned at the both sides of arc-shaped notch.High bolt 6 such as also be provided with on the upper substrate 1, these high bolts 6 are made up of nut end, shaft and threaded ends three parts, and nut end diameter is greater than the diameter of shaft, and the diameter of shaft is greater than the diameter of threaded ends.Upper substrate 1 is provided with the through hole identical with the shaft diameter, waits high bolt 6 to pass this through hole, and the nut end is positioned at a side of upper substrate 1 and flexibly connects with substrate, and it is inner that shaft and threaded ends extend into T shape through hole.Threaded ends is screwed into this bigger end of cutter diameter, on shaft, is with support spring 8, and support spring 8 one ends are pressed on the upper substrate 1, and the other end is pressed on the cutter head 3.During nature, support spring 8 is in compressive state, and last cutter head 3 is outwards ejected, and this less end of last cutter head 3 diameters is positioned at T shape through-hole diameter smaller part fully; Nut end etc. high bolt 6 is pressed on the upper substrate 1.
Following cutter head 4 is a platy structure, and surface thereof is provided with quantity and the consistent column 7 of last cutter head 3 quantity, column 7 be positioned at cutter head 3 under, column 7 tops are provided with arc-shaped notch, are provided with the parallel blade of twice in the both sides of recess.Twice blade on twice blade and the last cutter head 3 is in respectively on two vertical planes.Following cutter head 4 is fixed on the infrabasal plate 2 through screw, also is provided with T shape through hole on it.Be provided with on the infrabasal plate 2 with following cutter head 4 on the consistent through hole of T shape number of openings, through hole be positioned at T shape through hole under; The diameter of through hole is greater than the less diameter that should hold of T shape through-hole diameter.High bolt 6 all is installed in each T shape through hole of following cutter head 4 etc., and these high bolts 6 have nut end, shaft and threaded ends three parts equally and form.Be positioned at the through hole of infrabasal plate 2 etc. the nut end of high bolt 6, its threaded ends is screwed on the support board 11.Be with support spring 8 equally at the shaft place, one end of support spring 8 is pressing support board 11 during nature, and the other end is pressing to descend cutter head 4.Support board 11 is provided with and the consistent through hole of column 7 numbers, and column 7 passes through hole, and blade on the column 7 and support board 11 surfaces maintain an equal level.
As shown in Figure 2; To in mould, place the arc-shaped notch place of cutter head 4 down by the rubber that has overlap 10 9 of injection molded during use; Recess can hold rubber 9 in this arc-shaped notch; Protruding the intersection that then stretches at rubber 9 and overlap 10 at support board 11 surperficial blades is from the position of tearing mouth open, tears the bottom of mouth thus certainly open and is just withstood by the blade of following cutter head 4.Infrabasal plate 2 places on the fixing platform, and upper substrate 1 can be fixed on the press that can move both vertically.After upper substrate 1 moves vertically downward, tear mouthful top certainly open and withstood by the blade of last cutter head 3.Because last cutter head 3 also is provided with arc-shaped notch, therefore can hold rubber 9, let rubber 9 be squeezed in the raw and not or clash into.The parallel blade of the twice of last cutter head 3 then extend into from the top of tearing open mouthful, with two sections about the twice blade formation of following cutter head 4.
As shown in Figure 3, when rubber 9 was clamped by the blade of the blade of last cutter head 3 and following cutter head 4 respectively up and down, last cutter head 3 was obstructed on the vertical plane direction, can not move to infrabasal plate 2 positions again; At this moment, the blade that closes up has up and down cut off the coupling part between overlap 10 and the rubber 9.But this moment, upper substrate 1 still moved both vertically to infrabasal plate 2 positions, and Here it is makes support spring 8 stress and deformations between upper substrate 1 and last cutter head 3, and flake plate 5 continues to move vertically downward.At this moment, overlap 10 is compressed by flake plate 5 and support board 11 respectively up and down, and along with flake plate 5 moves downward, support board 11 also moves downward.Support spring 8 between support board 11 and following cutter head 4 moves downward stress and deformation because of support board 11, and then overlap 10 clamped disengaging rubbers 9, and is as shown in Figure 4.
After overlap 10 broke away from rubber 9, upper substrate 1 moved upward, and support board 11 is upwards elected it under the effect of the elasticity reset device of being made up of support spring 8 and bolt such as height such as grade 6, until returning to original position.Last cutter head 3 also relies on flake plate 5 and abuts against flake plate 5 under the effect of support spring 8, until returning to original position.
Claims (3)
1. the overlap of a rubber is to cutting tool; It is characterized in that: the overlap of this rubber comprises upper substrate (1) and infrabasal plate (2) at least to cutting tool, and said upper substrate (1) is provided with the last cutter head (3) that is used to excise overlap (10), and the said cutter head (3) of going up is provided with the parallel blade of twice; Said infrabasal plate (2) is provided with following cutter head (4) and the support board (11) that is used to excise overlap (10); Said cutter head (4) down is provided with the parallel blade of twice, and said support board (11) is provided with and holds the through hole of cutter head (4) down, and blade and support board (11) surface that said cutter head (4) down is positioned on through hole and the following cutter head (4) maintain an equal level; Said go up cutter head (3) be positioned at cutter head (4) down directly over; The blade of the said blade of going up cutter head (3) and following cutter head (4) in opposite directions and right also is provided with flake plate (5) on the said upper substrate (1), said flake plate (5) is provided with the T shape through hole that is used to hold cutter head (3); It is said that upward cutter head (3) is T-shaped; Said blade is arranged on diameter minimum this end and this end and passes T shape through hole, and the surface of said blade and flake plate (5) maintains an equal level, and said going up between cutter head (3) and the upper substrate (1) is provided with support spring (8).
According to the overlap of the said rubber of claim 1 to cutting tool, it is characterized in that: said support board (11) is movably connected on the infrabasal plate (2) through elasticity reset device.
According to the overlap of the said rubber of claim 1 to cutting tool; It is characterized in that: said upper substrate (1) such as is provided with at high bolt (6); One end of high bolt (6) such as said is fixedly connected with last cutter head (3), and the other end and upper substrate (1) flexibly connect, and said support spring (8) is enclosed within etc. on the high bolt (6); One end of high bolt (6) such as said and upper substrate (1) flexibly connect, the other end and last cutter head (3) flexible connection.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201110113135.5A CN102765158B (en) | 2011-05-03 | 2011-05-03 | Rubber product flash split tool |
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CN201110113135.5A CN102765158B (en) | 2011-05-03 | 2011-05-03 | Rubber product flash split tool |
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CN102765158A true CN102765158A (en) | 2012-11-07 |
CN102765158B CN102765158B (en) | 2014-10-08 |
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CN201110113135.5A Active CN102765158B (en) | 2011-05-03 | 2011-05-03 | Rubber product flash split tool |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109366940A (en) * | 2018-12-18 | 2019-02-22 | 四川新升塑胶实业有限公司 | For cutting off the mechanism of blow molding cup rim of a cup waste material |
CN109435208A (en) * | 2018-12-18 | 2019-03-08 | 四川新升塑胶实业有限公司 | A kind of waste material cutting method for preventing blow molding cup impaired |
Citations (6)
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CN2189018Y (en) * | 1994-04-20 | 1995-02-08 | 廖义平 | Multi-function die for stamping broad thin sheet |
KR100743675B1 (en) * | 2006-07-13 | 2007-07-30 | 류강환 | Trimming device of film style molding that have solid shape |
CN201291478Y (en) * | 2008-11-07 | 2009-08-19 | 安徽中鼎密封件股份有限公司 | Novel plate-type sealing strip edging fixture clamper |
CN101653788A (en) * | 2009-09-16 | 2010-02-24 | 哈尔滨工业大学 | High aspect ratio micro-hole impact extrusion compound molding device and method |
CN201419207Y (en) * | 2009-06-18 | 2010-03-10 | 安特(苏州)精密机械有限公司 | Device for all-around burring of continuous inside-die product |
CN202006540U (en) * | 2011-05-03 | 2011-10-12 | 杭州藤仓橡胶有限公司 | Flash cutting device for mould injection forming technology |
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2011
- 2011-05-03 CN CN201110113135.5A patent/CN102765158B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2189018Y (en) * | 1994-04-20 | 1995-02-08 | 廖义平 | Multi-function die for stamping broad thin sheet |
KR100743675B1 (en) * | 2006-07-13 | 2007-07-30 | 류강환 | Trimming device of film style molding that have solid shape |
CN201291478Y (en) * | 2008-11-07 | 2009-08-19 | 安徽中鼎密封件股份有限公司 | Novel plate-type sealing strip edging fixture clamper |
CN201419207Y (en) * | 2009-06-18 | 2010-03-10 | 安特(苏州)精密机械有限公司 | Device for all-around burring of continuous inside-die product |
CN101653788A (en) * | 2009-09-16 | 2010-02-24 | 哈尔滨工业大学 | High aspect ratio micro-hole impact extrusion compound molding device and method |
CN202006540U (en) * | 2011-05-03 | 2011-10-12 | 杭州藤仓橡胶有限公司 | Flash cutting device for mould injection forming technology |
Non-Patent Citations (1)
Title |
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邵术才: "《最新橡胶模具设计制造与应用工艺技术实用手册》", 30 November 2004, article "第二节 制品零件飞边的修除", pages: 215-218 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109366940A (en) * | 2018-12-18 | 2019-02-22 | 四川新升塑胶实业有限公司 | For cutting off the mechanism of blow molding cup rim of a cup waste material |
CN109435208A (en) * | 2018-12-18 | 2019-03-08 | 四川新升塑胶实业有限公司 | A kind of waste material cutting method for preventing blow molding cup impaired |
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CN102765158B (en) | 2014-10-08 |
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