CN102756342A - Semiautomatic machining equipment for coated abrasive flap disc - Google Patents
Semiautomatic machining equipment for coated abrasive flap disc Download PDFInfo
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- CN102756342A CN102756342A CN2012102622293A CN201210262229A CN102756342A CN 102756342 A CN102756342 A CN 102756342A CN 2012102622293 A CN2012102622293 A CN 2012102622293A CN 201210262229 A CN201210262229 A CN 201210262229A CN 102756342 A CN102756342 A CN 102756342A
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- glue
- page
- leaf dish
- cylinder
- feeding roller
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- 238000003754 machining Methods 0.000 title abstract 4
- 239000003292 glue Substances 0.000 claims abstract description 134
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 33
- 229910001651 emery Inorganic materials 0.000 claims description 38
- 239000004744 fabric Substances 0.000 claims description 38
- 238000005520 cutting process Methods 0.000 claims description 19
- 238000003892 spreading Methods 0.000 claims description 19
- 230000007480 spreading Effects 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 18
- 230000007246 mechanism Effects 0.000 claims description 16
- 239000000084 colloidal system Substances 0.000 claims description 10
- 210000002435 tendon Anatomy 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 18
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract 1
- 238000005507 spraying Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 11
- 230000033001 locomotion Effects 0.000 description 7
- 235000013361 beverage Nutrition 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses semiautomatic machining equipment for a coated abrasive flap disc. The semiautomatic machining equipment is characterized by comprising a rack, wherein a delivery rotating device, flap disc rotating devices, a glue spraying device, a gluing device, a slice sticking device and a pressing device are arranged on the rack. The semiautomatic machining equipment for the coated abrasive flap disc has the advantages that 1, qualified and unqualified products can be screened; 2, flap discs with smaller diameters, such as flap discs with external diameters of 75 or 62mm or less, can be produced, and the limitation of external diameters of the flap discs during the capturing and placement of a mechanical hand is broken; 3, the size and floor space of the whole equipment are reduced; 4, the manufacture cost of the whole equipment is lowered; and 5, the whole equipment is high in reliability and long in service life, and the influence of frequent maintenance of full-automatic equipment on the working efficiency is avoided.
Description
Technical field
The present invention relates to semi-automatic emery cloth page or leaf dish process equipment, belong to the apparatus field of producing polishing or skiving instrument.
Background technology
Emery cloth page or leaf dish is widely used in mechanical processing industry and makes grinding or polishing tool, is used for rust cleaning, grinding and polishing to metal works more.Emery cloth page or leaf dish is a kind of on metal or nonmetallic materials matrix, is cut into the emery cloth (abrasive material) of definite shape and the discoidal coated abrasive tool processed with binding agent (glue) bonding.The manufacturing approach of existing emery cloth page or leaf dish has two kinds:
A kind of is manual production: at first be to modulate binding agent (glue), and be coated on the bottom, then emery cloth is arranged by the regulation shape, cover the cover that scribbles glue, emery cloth is bonded on bottom and the cover, be finished product after the curing.This manufacturing approach is low for equipment requirements, and basic leaning on by hand accomplished, so its production technology is simple.But because manual error is bigger, the quality of emery cloth page or leaf dish finished product is unstable, and defect rate is higher, and lacks the equipment that a whole set of produces sand page or leaf dish, causes that production efficiency is lower, labor intensity of operating personnel is high and cost of labor drops into high.
Another kind is the production of full-automatic emery cloth page or leaf dish process equipment; Like Chinese patent numbers 201120157425.5: be pallet is placed directly on the pallet memory disc on the equipment; Manipulator is picked up pallet, is placed into the corresponding station on the main turntable of machine, and pallet is on main turntable; Pass through gluing respectively, put operations such as sheet and shaping, through manipulator the emery cloth page or leaf dish of processing is placed on the finished product memory disc again then.Equipment circular flow, pallet constantly are placed on the main turntable, and finished product is removed.In reason, the workman of operating such devices only need be placed into pallet on the pallet memory disc, and the finished product of then sheet and bunchiness being put in completion takes off to compress and wears pin and get final product.But, in actual production process, there is the problem of following several respects, cause often going wrong in the machine running process:
The one: since in the manipulator grasping movement selects for use is that pneumatic three-jaw is accomplished; The wearing and tearing of pneumatic three-jaw are very fast; After a pair of new three-jaw is contained on the machine; Less than one month; Three-jaw will become flexible, and causes pallet or finished product accurately to grasp, and has influence on normally carrying out of next circulation; In order to overcome this problem, just must arrange a people to place pallet or take off finished product;
The 2nd: existing equipment the gluing inequality can occur occasionally when gluing; Particularly make the glue pump piston when turnover compressed air direction is changed in the stroke end up and down; The pressure of glue reduces suddenly significantly; Reduce from the amount of dripping the glue that Jiao Zui extrudes, the glue amount that finally causes being coated onto on the pallet is inhomogeneous or imperfect.This situation just needs to take the underproof pallet of glue amount away by hand, prevents to cause waste or page or leaf wheel revolution undercapacity;
The 3rd: on the little pallet storing position on the full-automatic main turntable, sand gets into easily, causes pallet to run well with the driving of drive motors often or middle plug can't be depressed or upspring normally, influence put sheet evenly or the extracting of pallet and finished product;
The 4th: the main frame of full-automatic page or leaf wheel production equipment with make the glue pump and separate; The fed distance of glue is bigger; The intermediate pressure loss is big; Brought inconvenience for simultaneously the heating and the setting of cylinder circuit; Shi Changhui causes air feed circuit undesired or electric wire and temperature sensor damaged, makes the security of equipment reduce;
The 5th: there is a disk original below of making the glue pump, and disk and the glue bucket bucket wall that holds glue, need at first in bucket, inject high pressure gas through the passage on this dish when changing glue through rubber sealing; And then the jacking cylinder of startup both sides, lentamente this dish to be extracted from bucket, dress glue also is so, brings difficulty to operation; Moreover after having changed glue, if glue has air not drain fully only therewith between disk, the air behind the pressurized is mixed in the glue; Form a lot of minute bubbles, after dripping the Jiao Zui discharge, bubble breaks; Cause glue disorderly to spatter, the cushion rubber on the pallet is imperfect, finally forms waste product.Behind each replacing glue, all can there be situation such about ten to take place;
The 6th: Beverage bottle cover.After the glue of coming from high-voltage tube gets into Beverage bottle cover, get into through needle-valve and to drip a Jiao Zui and spread upon on the pallet.The blocking of glue is to be accomplished through being arranged on the Needle shaft and the spool that drip in the colloid by the needle-valve cylinder.Needle shaft in the Beverage bottle cover of full-automatic page or leaf wheel production equipment is arranged on the spool front, and the hermetically-sealed construction of Needle shaft will bear glue has high pressure, the seepage that causes glue at the movable position of Needle shaft frequently.
In view of this, whole full-automatic page or leaf wheel production equipment also often needs two people normally to use, and equipment is too much with controlling unit, often causes equipment some minor issue appearance often.
Summary of the invention
The objective of the invention is provides a kind of speed fast in order to overcome the shortcoming that prior art exists, and production efficiency is high, accurate positioning, quality assurance, saving of work and time, semi-automatic emery cloth page or leaf dish process equipment with low cost.
The technical scheme of the semi-automatic emery cloth page or leaf of the present invention dish process equipment is: it is characterized in that comprising frame; Install on the frame and carry whirligig, page or leaf dish rotating device, gluing device, glue spreading apparatus, section paster apparatus and hold down gag; Said conveying whirligig comprises main turntable; Main turntable is by the power driven rotary; The main turntable periphery is opened installing hole, and page or leaf dish rotating device is installed in the installing hole; Said page or leaf dish rotating device is included in installs bearing in the installing hole, install end cap on the bearing, is shaped on convex tendon on the upper end cover; Bearing is installed bottom end cover down; Rotating shaft is installed in bearing, and stationary positioned mandrel and pallet positioning disk in the rotating shaft are provided with the page or leaf dish on the pallet positioning disk; Be shaped on groove under the pallet positioning disk; Groove tightens with convex tendon mutually, installation driven gear under rotating shaft, and driven gear is meshed with pinion; Pinion is driven by CD-ROM drive motor, and CD-ROM drive motor is installed on the frame; Said gluing device is included in fixed panel in the frame; Master cylinder is installed on the panel; Master cylinder connects down makes the glue pump; Beat glue pump bottom and connect the lengthening pump housing; Lift cylinder respectively is installed below the panel both sides, and the piston rod and the base plate of lift cylinder fix, and the glue bucket is set on base plate; Make the glue pump and stretch in the glue bucket, play the glue that the glue pump got and be delivered to glue spreading apparatus with the lengthening pump housing; Said glue spreading apparatus comprises base; Base is installed on the frame; The jacking cylinder is installed on the base; Install on the jacking cylinder and drip colloid; Drip and have down glue entrance channel, vertical runner and gluing water out runner in the colloid; Following glue entrance channel connect make the glue pump go out the glue place; Vertically in the runner spool is installed; The exit of gluing water out runner connects glue discharging mouth; Dripping installation needle-valve cylinder on the colloid; Tetrafluoro circle clamping nut and the polytetrafluoroethylsealed sealed circle of V-type are installed on the Needle shaft of needle-valve cylinder, and Needle shaft matches with spool; Described section paster apparatus comprises rack-mounted blowing wheel and slices holder; The straight line guide pillar is installed on the slices holder; Quiet tool rest and moving knife seat are installed on the straight line guide pillar; Quiet tool rest is installed fixed blade down; The moving knife seat is installed cutting blade down; The section motor is installed on slices holder; The outer setting-up eccentricity cover of the output shaft of section motor; Eccentric bushing connects connecting rod; Connecting rod drives moving knife seat and cutting blade, and cutting blade cooperates with fixed blade shears abrasive belt, between quiet tool rest and the moving knife seat deflector chute is arranged; Deflector chute is corresponding with the page or leaf dish, and there is feed mechanism the deflector chute top; Said hold down gag is included in clamping cylinder is installed on the frame; Clamping cylinder connects hold-down head down; Be equipped with inner convex platform under the hold-down head; Hold-down head and inner convex platform with shear after be attached to the page or leaf dish and go up the emery cloth sheet and contact; On frame, install and promote cylinder; Promote cylinder and connect roller, roller contacts with the outward flange of page or leaf dish.
The invention discloses a kind of semi-automatic emery cloth page or leaf dish process equipment, during work, at first the page or leaf dish is put on the holder lid positioning disk of the page or leaf dish rotating device that rotates the main turntable front by manual work; Positioning core axle passes the circular hole of page disk center the page or leaf dish is fixed, and positioning core axle adopts with rotating shaft and is fixed together, thus avoid because of positioning core axle move up and down produce stuck; And cause misoperation, and CD-ROM drive motor drives the driven gear rotation through pinion simultaneously, and driven gear drives the rotating shaft rotation; Rotating shaft drives holder and covers positioning disk, positioning core axle and the rotation of upper and lower end cap, and holder is covered positioning disk and driven the rotation of page or leaf dish, is shaped on groove through covering under the positioning disk in holder; Be shaped on convex tendon on the upper end cover, the convex tendon of upper end cover snaps in the groove, and chucking is reliable; Good airproof performance effectively avoids dust etc. to enter into bearing; The below that this moment, driving disc spacing pressing continued to rotate to gluing device, the piston rod of gluing device master cylinder drive plays the motion of glue pump, beats the bottom of glue pump original moulding dish is removed; And increased by one section lengthening pump housing, and insert in the glue of glue bucket with the lengthening pump housing making the glue pump, make it more can get to glue fully; And when after the glue in the glue bucket uses up, need changing the glue bucket; As long as the lift cylinder on control both sides puts down base plate, the glue bucket separates with the pump housing, can carry out empty bucket; The glue bucket that then will fill with glue again is put on the base plate; Control lift cylinder again and drive base plate and rise to the fixed position, make the glue pump and just can continue to open and play glue, the glue of stamping is delivered to glue spreading apparatus; Adopt the glue running route of " Z " font in this glue spreading apparatus, promptly earlier glue is delivered to down the glue entrance channel, when gluing not; Following glue entrance channel place pressure is big, because the polytetrafluoroethylsealed sealed circle of V-type itself does not bear pressure, withstands spool by Needle shaft and gets lodged in the vertical runner; Glue is difficult for seepage from the movement clearance of spool and Needle shaft in this case, and when wanting gluing, the needle-valve cylinder drives Needle shaft upwards; Needle shaft upwards disengages with spool, and vertical runner is communicated with gluing water out runner, and glue flow to gluing water out runner through vertical runner under pressure; After glue discharging mouth is coated in above the page or leaf dish, the page or leaf dish keeps rotation always in gluing, checks and regulates the circle edge thereby make glue can be coated with full page or leaf; Coating back needle cylinder, to drive Needle shaft once more downward, and Needle shaft is got lodged in the spool, and glue can't pass through; Stop gluing, and can effectively avoid the seepage of glue; The page or leaf dish that coats glue drives down at main turntable and is delivered to the section paster apparatus, and the feed mechanism of section paster apparatus is delivered to abrasive belt in the deflector chute, up to be inserted into scribble glue the page or leaf dish upward till; The machine operation of then cutting into slices; Through eccentric bushing and connecting rod the rotatablely moving of motor of will cutting into slices, be converted into the rectilinear motion of moving knife seat along the straight line guide pillar, drive cutting blade and move towards fixed blade; Thereby accomplish the cutting to abrasive belt, the emery cloth sheet after the cutting sticks on the page or leaf dish; Main turntable rotates again; The page or leaf that the emery cloth sheet is posted in drive spirals and forwards under the hold down gag; Hold-down head under the hold down gag contacts with the page or leaf plate edge with the emery cloth sheet respectively with roller, and the emery cloth sheet is pressed on the page or leaf dish, and the edge to the page or leaf dish carries out shaping simultaneously; It is neat, firm that the emery cloth sheet is attached on the page or leaf dish, and finished disk machines; Main turntable continues to rotate back to the position of artificial originally upward page or leaf dish, takes off finished disk by manual work, and puts page dish that needs processing, and whole page or leaf dish manufacturing procedure is accomplished.The semi-automatic emery cloth page or leaf of this programme dish process equipment; Adopt the artificial page or leaf of placing to coil and take off finished disk, operation can be accomplished by a people, and is easy to operate, safe and reliable; Reduce production costs; Avoided original full-automatic emery cloth page or leaf dish process equipment problem that page or leaf coils, exists when getting finished disk on automatically, manual work is simultaneously put the page or leaf dish and is got finished disk, and its advantage is: one, can screen certified products and defective work; Two, can produce the littler page dish of diameter, be 75mm or 62mm like external diameter, and littler page or leaf dish, the restriction of page or leaf dish external diameter when no longer receiving manipulator extracting and placement; Three, reduce machine volume and floor space; Four, reduce the manufacturing cost of complete machine; Five, whole aircraft reliability is high, long service life, and having overcome fully-automatic equipment influences operating efficiency because of often keeping in repair.
The semi-automatic emery cloth page or leaf of the present invention dish process equipment has chute on the base of said glue spreading apparatus, and base side install adjustment screw rod is installed roller under the jacking cylinder, and adjusting screw(rod) contacts with the jacking cylinder.Can regulate the front and back position of glue spreading apparatus through adjusting screw(rod), be suitable for processing various outer diameter page or leaf dish.Described feed mechanism is included in installs the feeding motor on the quiet tool rest, the feeding driven by motor is feeding roller initiatively, and passive feeding roller support is installed on the quiet tool rest; Passive feeding roller is installed on the passive feeding roller support, and passive feeding roller matches with the active feeding roller, and initiatively feeding roller and passive feeding roller top is equipped with chute feeder; Be equipped with the angle stock guide in the described deflector chute; Described slices holder has adjusting travel mechanism, and described adjusting travel mechanism is included in mounting bracket base under the slices holder, install adjustment frame on the sidewall of bracket base; Install adjustment screw mandrel on the adjusting bracket; Regulate screw mandrel and connect slices holder, be equipped with the oscilaltion screw mandrel on the described slices holder, the oscilaltion screw mandrel connects the straight line guide pillar.Initiatively feeding roller is rolled by the feeding driven by motor, contacts with passive feeding roller, drives passive feeding roller and rolls, and the abrasive belt that is clipped between active feeding roller and the passive feeding roller is sent down.Be equipped with the angle stock guide in the deflector chute, be convenient to abrasive belt and get in the deflector chute.Regulate travel mechanism and oscilaltion screw mandrel and regulate front and back that deflector chute and page or leaf coil and distance up and down.
Description of drawings
Fig. 1 be the semi-automatic emery cloth page or leaf of the present invention dish process equipment one to schematic perspective view;
Fig. 2 is that another of the semi-automatic emery cloth page or leaf of the present invention dish process equipment is to schematic perspective view;
Fig. 3 is the structural representation of page or leaf dish rotating device;
Fig. 4 is the schematic perspective view of gluing device;
Fig. 5 is the structural representation of glue spreading apparatus;
Fig. 6 is the structural representation of section paster apparatus;
Fig. 7 is the structural representation of hold down gag.
The specific embodiment
The present invention relates to a kind of semi-automatic emery cloth page or leaf dish process equipment; Like Fig. 1-shown in Figure 7, it is characterized in that comprising frame 1, install on the frame and carry whirligig 2, page or leaf dish rotating device 3, gluing device 4, glue spreading apparatus 5, section paster apparatus 6 and hold down gag 7; Said conveying whirligig 2 comprises main turntable 21; Main turntable is by the power driven rotary, and the main turntable periphery is opened installing hole 22, and page or leaf dish rotating device 3 is installed in the installing hole; Said page or leaf dish rotating device 3 is included in installs bearing 301 in the installing hole 22, install end cap 302 on the bearing, is shaped on convex tendon 303 on the upper end cover; Bearing is installed bottom end cover 304 down, and rotating shaft 305 is installed in bearing, stationary positioned mandrel 306 and pallet positioning disk 307 in the rotating shaft; Page or leaf dish 8 is set on the pallet positioning disk, and the pallet positioning disk is shaped on groove 308 307 times, and groove tightens with convex tendon 303 mutually; Installation driven gear 309 under rotating shaft; Driven gear is meshed with pinion 310, and pinion 310 is driven by CD-ROM drive motor 311, and CD-ROM drive motor is installed on the frame 1; Said gluing device 4 is included in fixed panel 401 in the frame 1, and master cylinder 402 is installed on the panel, and master cylinder connects down makes glue pump 403; Beat glue pump bottom and connect the lengthening pump housing 404; Lift cylinder 405 respectively is installed below the panel both sides, and the piston rod of lift cylinder and base plate 406 fix, and glue bucket 407 is set on base plate; Make glue pump 403 and stretch in the glue bucket 407, play the glue that the glue pump got and be delivered to glue spreading apparatus 5 with the lengthening pump housing 404; Said glue spreading apparatus 5 comprises base 501, and base is installed on the frame 1, and jacking cylinder 502 is installed on the base; Install on the jacking cylinder and drip colloid 503; Drip and to have play glue entrance channel 504, vertically runner 505 and gluing water out runner 506 in the colloid, following glue entrance channel 504 connect make glue pump 403 go out glue place, installation spool 512 in the vertical runner; The exit of gluing water out runner 506 connects glue discharging mouth 507; Dripping installation needle-valve cylinder 508 on the colloid 503, tetrafluoro circle clamping nut 510 and the polytetrafluoroethylsealed sealed circle 511 of V-type are installed on the Needle shaft 509 of needle-valve cylinder, Needle shaft 509 matches with spool 512; Described section paster apparatus 6 comprises the blowing wheel 61 and slices holder 605 that is installed on the frame 1, and straight line guide pillar 610 is installed on the slices holder 605, and quiet tool rest 611 and moving knife seat 612 are installed on the straight line guide pillar 610; Quiet tool rest is installed fixed blade 613 611 times; The moving knife seat is installed cutting blade 609 612 times, and section motor 606 is installed on slices holder 605, the output shaft 661 outer setting-up eccentricity covers 607 of section motor 606; Eccentric bushing 607 connects connecting rod 608; Connecting rod 608 drives moving knife seat 612 and cutting blade 609, and cutting blade 609 cooperates with fixed blade 613 shears abrasive belt, between quiet tool rest 611 and the moving knife seat 612 deflector chute 614 is arranged; Deflector chute 614 is corresponding with page or leaf dish 8, and there is feed mechanism deflector chute 614 tops; Said hold down gag 7 is included in clamping cylinder 704 is installed on the frame 1; Clamping cylinder connects hold-down head 705 704 times; Hold-down head is equipped with inner convex platform 706 705 times, hold-down head 705 and inner convex platform 706 with shear after be attached to that the emery cloth sheet contacts on the page or leaf dish 8, promotion cylinder 707 is installed on frame 1; Promote cylinder 707 and connect roller 708, roller 708 contacts with the outward flange of page or leaf dish 8.During work, at first by manual work page or leaf dish 8 is put on the holder lid positioning disk 307 of the page or leaf dish rotating device 3 that rotates main turntable 21 fronts, positioning core axle 306 passes the circular hole of page disk center the page or leaf dish is fixed; Positioning core axle 306 adopts with rotating shaft 305 and is fixed together, thereby avoids producing stuckly because of positioning core axle moves up and down, and causes misoperation; CD-ROM drive motor 311 drives driven gear 309 rotations through pinion 310 simultaneously, and driven gear drives rotating shaft 305 rotations, and rotating shaft drives holder and covers positioning disk 307, positioning core axle 306 and 302,304 rotations of upper and lower end cap; Holder is covered positioning disk 307 and is driven 8 rotations of page or leaf dish, is shaped on groove 308 under the positioning disk through covering in holder, is shaped on convex tendon 303 on the upper end cover 302; The convex tendon of upper end cover snaps in the groove; Chucking is reliable, and good airproof performance effectively avoids dust etc. to enter into bearing 301; The below that this moment, driving disc spacing pressing continued to rotate to gluing device 4, the piston rod of gluing device master cylinder 402 drive plays 403 motions of glue pump, beats the bottom of glue pump original moulding dish is removed; And increased by one section lengthening pump housing 404, and insert in the glue of glue bucket 407 with the lengthening pump housing making the glue pump, make it more can get to glue fully; And when after the glue in the glue bucket uses up, need changing the glue bucket; As long as the lift cylinder 405 on control both sides puts down base plate 406, glue bucket 407 separates with the pump housing, can carry out empty bucket; The glue bucket that then will fill with glue again is put on the base plate 406; Control lift cylinder 405 again and drive base plates and rise to the fixed position, make the glue pump and just can continue to open and play glue, the glue of stamping is delivered to glue spreading apparatus 5; Adopt the glue running route of " Z " font in this glue spreading apparatus, promptly earlier glue is delivered to down glue entrance channel 504, when gluing not; Following glue entrance channel place pressure is big, because the polytetrafluoroethylsealed sealed circle 511 of V-type itself does not bear pressure, withstands spool 512 by Needle shaft 509 and gets lodged in the vertical runner 505; Glue is difficult for seepage from the movement clearance of spool and Needle shaft in this case, and when wanting gluing, needle-valve cylinder 508 drives Needle shaft 509 upwards; Needle shaft upwards disengages with spool 512, and vertical runner 505 is communicated with gluing water out runner 506, and glue flow to gluing water out runner through vertical runner under pressure; After glue discharging mouth 507 is coated in above the page or leaf dish 8, the page or leaf dish keeps rotation always in gluing, checks and regulates the circle edge thereby make glue can be coated with full page or leaf; Coating back needle cylinder 508, to drive Needle shaft 509 once more downward, and Needle shaft is got lodged in the spool 512, and glue can't pass through; Stop gluing, and can effectively avoid the seepage of glue; The page or leaf dish that coats glue is delivered to section paster apparatus 6 under main turntable 21 drives; The feed mechanism of section paster apparatus is delivered to abrasive belt in the deflector chute 614; Till being inserted on the page or leaf dish 8 that scribbles glue, motor 606 work of then cutting into slices are through eccentric bushing 607 and connecting rod 608 the rotatablely moving of motor of will cutting into slices; Be converted into the rectilinear motion of moving knife seat 612 along straight line guide pillar 610; Drive cutting blade 609 and move towards fixed blade 613, thereby accomplish the cutting to abrasive belt, the emery cloth sheet after the cutting sticks on the page or leaf dish 8; Main turntable 21 rotates again; The page or leaf that the emery cloth sheet is posted in drive spirals and forwards hold down gag to 7 times; Hold-down head 705 under the hold down gag contacts with the page or leaf plate edge with the emery cloth sheet respectively with roller 708, and the emery cloth sheet is pressed on the page or leaf dish 8, and the edge to the page or leaf dish carries out shaping simultaneously; It is neat, firm that the emery cloth sheet is attached on the page or leaf dish, and finished disk machines; Main turntable 21 continues to rotate back to the position of artificial originally upward page or leaf dish, takes off finished disk by manual work, and puts page dish 8 that needs processing, and whole page or leaf dish manufacturing procedure is accomplished.The semi-automatic emery cloth page or leaf of this programme dish process equipment; Adopt the artificial page or leaf of placing to coil and take off finished disk, operation can be accomplished by a people, and is easy to operate, safe and reliable; Reduce production costs; Avoided original full-automatic emery cloth page or leaf dish process equipment problem that page or leaf coils, exists when getting finished disk on automatically, manual work is simultaneously put the page or leaf dish and is got finished disk, and its advantage is: one, can screen certified products and defective work; Two, can produce the littler page dish of diameter, be 75mm or 62mm like external diameter, and littler page or leaf dish, the restriction of page or leaf dish external diameter when no longer receiving manipulator extracting and placement; Three, reduce machine volume and floor space; Four, reduce the manufacturing cost of complete machine; Five, whole aircraft reliability is high, long service life, and having overcome fully-automatic equipment influences operating efficiency because of often keeping in repair.
Have chute 513 on the base 501 of said glue spreading apparatus 5, base side install adjustment screw rod 514 is installed roller 515 502 times at the jacking cylinder, and adjusting screw(rod) contacts with the jacking cylinder.Can regulate through the front and back position of 514 pairs of glue spreading apparatus 5 of adjusting screw(rod), be suitable for processing various outer diameter page or leaf dish 8.Described feed mechanism is included in installs feeding motor 615 on the quiet tool rest 611, the feeding driven by motor is feeding roller 616 initiatively, and passive feeding roller support 619 is installed on the quiet tool rest 611; Passive feeding roller 617 is installed on the passive feeding roller support, and passive feeding roller 617 matches with active feeding roller 616, and initiatively feeding roller and passive feeding roller top is equipped with chute feeder 618; Be equipped with angle stock guide 620 in the described deflector chute 614; Described slices holder 605 has adjusting travel mechanism, and described adjusting travel mechanism is included in 605 times mounting bracket bases 621 of slices holder, install adjustment frame 622 on the sidewall of bracket base; Install adjustment screw mandrel 623 on the adjusting bracket; Regulate screw mandrel and connect slices holder 605, be equipped with oscilaltion screw mandrel 624 on the described slices holder 605, the oscilaltion screw mandrel connects straight line guide pillar 610.Initiatively feeding roller 616 is driven by feeding motor 615 and rolls, and contacts with passive feeding roller 617, drives passive feeding roller and rolls, and the abrasive belt that is clipped between active feeding roller 616 and the passive feeding roller 617 is sent down.Be equipped with angle stock guide 620 in the deflector chute 614, be convenient to abrasive belt and get in the deflector chute.Regulating travel mechanism and oscilaltion screw mandrel 624 regulates deflector chutes 614 and page or leaf and coils 8 front and back and distance up and down.
Claims (3)
1. semi-automatic emery cloth page or leaf dish process equipment; It is characterized in that comprising frame (1); Install on the frame and carry whirligig (2), page or leaf dish rotating device (3), gluing device (4), glue spreading apparatus (5), section paster apparatus (6) and hold down gag (7), said conveying whirligig (2) comprises main turntable (21), and main turntable is by the power driven rotary; The main turntable periphery is opened installing hole (22), and page or leaf dish rotating device (3) is installed in the installing hole; Said page or leaf dish rotating device (3) is included in installs bearing (301) in the installing hole (22), install end cap (302) on the bearing, is shaped on convex tendon (303) on the upper end cover; Bearing is installed bottom end cover (304) down; Rotating shaft (305) is installed in bearing, and stationary positioned mandrel (306) and pallet positioning disk (307) in the rotating shaft are provided with page or leaf dish (8) on the pallet positioning disk; Be shaped on groove (308) under the pallet positioning disk (307); Groove tightens with convex tendon (303) mutually, installation driven gear (309) under rotating shaft, and driven gear is meshed with pinion (310); Pinion (310) is driven by CD-ROM drive motor (311), and CD-ROM drive motor is installed on the frame (1); Said gluing device (4) is included in fixed panel (401) in the frame (1); Master cylinder (402) is installed on the panel; Master cylinder connects down makes glue pump (403), beats glue pump bottom and connects the lengthening pump housing (404), and lift cylinder (405) respectively is installed below the panel both sides; The piston rod of lift cylinder and base plate (406) fix; Glue bucket (407) is set on base plate, makes glue pump (403) and the lengthening pump housing (404) stretches in the glue bucket (407), play the glue that the glue pump got and be delivered to glue spreading apparatus (5); Said glue spreading apparatus (5) comprises base (501); Base is installed on the frame (1); Jacking cylinder (502) is installed on the base, is installed on the jacking cylinder and drip colloid (503), have down glue entrance channel (504), vertical runner (505) and gluing water out runner (506) in the colloid; Following glue entrance channel (504) connect make glue pump (403) go out the glue place; Vertically in the runner spool (512) is installed, the exit of gluing water out runner (506) connects glue discharging mouth (507), is dripping upward installation needle-valve cylinder (508) of colloid (503); The Needle shaft of needle-valve cylinder (509) is gone up tetrafluoro circle clamping nut (510) and the polytetrafluoroethylsealed sealed circle of V-type (511) is installed, and Needle shaft (509) matches with spool (512); Described section paster apparatus (6) comprises blowing wheel (61) and the slices holder (605) that is installed on the frame (1); Slices holder (605) goes up installs straight line guide pillar (610); Straight line guide pillar (610) is gone up quiet tool rest (611) and moving knife seat (612) is installed, and quiet tool rest (611) is installed fixed blade (613) down, and moving knife seat (612) is installed cutting blade (609) down; Go up installation section motor (606) in slices holder (605); The outer setting-up eccentricity cover of output shaft (661) (607) of section motor (606), eccentric bushing (607) connects connecting rod (608), and connecting rod (608) drives moving knife seat (612) and cutting blade (609); Cutting blade (609) cooperates with fixed blade (613) shears abrasive belt; Between quiet tool rest (611) and the moving knife seat (612) deflector chute (614) is arranged, deflector chute (614) is corresponding with page or leaf dish (8), and there is feed mechanism deflector chute (614) top; The frame (1) that is included in said hold down gag (7) goes up installs clamping cylinder (704); Clamping cylinder (704) connects hold-down head (705) down; Be equipped with inner convex platform (706) under the hold-down head (705), hold-down head (705) and inner convex platform (706) with shear after be attached to page or leaf dish (8) and go up the emery cloth sheet and contact, go up to install in frame (1) and promote cylinder (707); Promote cylinder (707) and connect roller (708), roller (708) contacts with the outward flange of page or leaf dish (8).
2. semi-automatic emery cloth page or leaf dish process equipment as claimed in claim 1; It is characterized in that having chute (513) on the base (501) of said glue spreading apparatus (5); Base side install adjustment screw rod (514); At jacking cylinder (502) roller (515) is installed down, adjusting screw(rod) contacts with the jacking cylinder.
3. semi-automatic emery cloth page or leaf dish process equipment as claimed in claim 1; It is characterized in that described feed mechanism is included in quiet tool rest (611) and goes up installation feeding motor (615); The feeding driven by motor is feeding roller (616) initiatively, and quiet tool rest (611) is gone up passive feeding roller support (619) is installed, and passive feeding roller support (619) is gone up passive feeding roller (617) is installed; Passive feeding roller (617) matches with active feeding roller (616); Initiatively feeding roller (616) and passive feeding roller (617) top is equipped with chute feeder (618), is equipped with angle stock guide (620) in the described deflector chute (614), and described slices holder (605) has adjusting travel mechanism; Described adjusting travel mechanism is included in mounting bracket base (621) under the slices holder (605); Install adjustment frame (622) on the sidewall of bracket base (621), adjusting bracket (622) is gone up install adjustment screw mandrel (623), regulates screw mandrel (623) and connects slices holder (605); Be equipped with oscilaltion screw mandrel (624) on the described slices holder (605), oscilaltion screw mandrel (624) connects straight line guide pillar (610).
Priority Applications (1)
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| CN201210262229.3A CN102756342B (en) | 2012-07-27 | 2012-07-27 | Semiautomatic machining equipment for coated abrasive flap disc |
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| CN201210262229.3A CN102756342B (en) | 2012-07-27 | 2012-07-27 | Semiautomatic machining equipment for coated abrasive flap disc |
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| CN102756342A true CN102756342A (en) | 2012-10-31 |
| CN102756342B CN102756342B (en) | 2014-08-20 |
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| CN201210262229.3A Expired - Fee Related CN102756342B (en) | 2012-07-27 | 2012-07-27 | Semiautomatic machining equipment for coated abrasive flap disc |
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| CN103846826A (en) * | 2014-03-18 | 2014-06-11 | 方晓斌 | Numerical control vane wheel intelligent forming machine and using method thereof |
| CN105171631A (en) * | 2015-09-29 | 2015-12-23 | 郑州丰宏机械设备科技有限公司 | Fully-automatic multi-blade wheel molding machine |
| CN105457829A (en) * | 2015-12-24 | 2016-04-06 | 长春一东离合器股份有限公司 | Semi-automatic antirust agent smearing device for special-shaped metal thin sheets |
| CN105563366A (en) * | 2015-12-25 | 2016-05-11 | 佛山市启达研磨器材科技有限公司 | Automatic production line for flap wheels and production technology for flap wheels |
| CN105643486A (en) * | 2016-01-22 | 2016-06-08 | 宁波工程学院 | Abrasive paper inserting mechanism and abrasive paper inserting method of flap wheel |
| CN110962044A (en) * | 2019-12-27 | 2020-04-07 | 台州市圣西亚金刚石设备有限公司 | Diamond grinding disc positioning device |
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| CN202010959U (en) * | 2011-01-24 | 2011-10-19 | 谢泽 | Abrasive cloth flapwheel automatic machine inserting head |
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| CN103846826A (en) * | 2014-03-18 | 2014-06-11 | 方晓斌 | Numerical control vane wheel intelligent forming machine and using method thereof |
| CN105171631A (en) * | 2015-09-29 | 2015-12-23 | 郑州丰宏机械设备科技有限公司 | Fully-automatic multi-blade wheel molding machine |
| CN105171631B (en) * | 2015-09-29 | 2017-07-04 | 郑州丰宏机械设备科技有限公司 | A kind of full-automatic sized flap wheel forming machine |
| CN105457829A (en) * | 2015-12-24 | 2016-04-06 | 长春一东离合器股份有限公司 | Semi-automatic antirust agent smearing device for special-shaped metal thin sheets |
| CN105457829B (en) * | 2015-12-24 | 2019-03-12 | 长春一东离合器股份有限公司 | The special-shaped semi-automatic painting antirust agent device of sheet metal |
| CN105563366A (en) * | 2015-12-25 | 2016-05-11 | 佛山市启达研磨器材科技有限公司 | Automatic production line for flap wheels and production technology for flap wheels |
| CN105563366B (en) * | 2015-12-25 | 2018-07-06 | 佛山市启达研磨器材科技有限公司 | A kind of wheel automatic assembly lines of page thousand and its production technology |
| CN105643486A (en) * | 2016-01-22 | 2016-06-08 | 宁波工程学院 | Abrasive paper inserting mechanism and abrasive paper inserting method of flap wheel |
| CN107139091A (en) * | 2016-01-22 | 2017-09-08 | 宁波工程学院 | A kind of sized flap wheel inserts sand paper method |
| CN110962044A (en) * | 2019-12-27 | 2020-04-07 | 台州市圣西亚金刚石设备有限公司 | Diamond grinding disc positioning device |
| CN115383637A (en) * | 2022-09-22 | 2022-11-25 | 韶关辰锐研磨材料有限公司 | Production device and production method for abrasive cloth wheel with handle |
| CN115383637B (en) * | 2022-09-22 | 2024-03-29 | 韶关辰锐研磨材料有限公司 | Production device and production method for abrasive cloth wheel with handle |
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Effective date of registration: 20181102 Address after: 233000 Anhui Bengbu City Huaguang Avenue Jiahe residential area independent commercial building (two floor) Patentee after: Bengbu Zhongzhi Intellectual Property Operation Co.,Ltd. Address before: 510640 2414-2416 of the main building 371, five mountain road, Tianhe District, Guangzhou, Guangdong. Patentee before: Guangdong Airlines Limited in intellectual property rights operation Effective date of registration: 20181102 Address after: 510640 2414-2416 of the main building 371, five mountain road, Tianhe District, Guangzhou, Guangdong. Patentee after: Guangdong Airlines Limited in intellectual property rights operation Address before: 318025 eight villages in Gaoqiao street, Huangyan District, Taizhou, Zhejiang Patentee before: Taizhou Huangyan Haolin Polishing Grinding Tool Co.,Ltd. |
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