CN102749202A - Engine running-in rack water circulation system - Google Patents
Engine running-in rack water circulation system Download PDFInfo
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- CN102749202A CN102749202A CN2012102299786A CN201210229978A CN102749202A CN 102749202 A CN102749202 A CN 102749202A CN 2012102299786 A CN2012102299786 A CN 2012102299786A CN 201210229978 A CN201210229978 A CN 201210229978A CN 102749202 A CN102749202 A CN 102749202A
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Abstract
The invention discloses an engine running-in rack water circulation system; a liquid outlet of a thermostat is connected with a booster pump and a first electromagnetic valve in series by a pipeline, and then is connected with a first interface of a first three-way joint; a second interface of the first three-way joint is connected with a return liquid hole of the thermostat by a return water pipe; a third interface of the first three-way joint is connected with a first interface of a second three-way joint by a pipeline; a second interface of the second three-way joint is connected with a second electromagnetic valve in series by a pipeline and is then divided into two paths, wherein one path is connected with an electrical valve, and the other path is connected with a drainage bolt hole of an engine; a third interface of the second three-way joint is connected with an engine water inlet by an engine water inlet pipe; and an engine water outlet is connected with a liquid inlet of the thermostat by an engine water outlet pipe. A cooling waterway circulation system is formed by the thermostat and the engine, so that engine parts are effectively prevented from being damaged when being cooled, and the performances and the service life of the engine are guaranteed.
Description
Technical field
The invention belongs to technical field of engines, specifically, the particularly water circulation system of motoring machine frame.
Background technology
At present, after the engine assembling is rolled off the production line, all need carry out the break-in bench test, with the performance of detection of engine.When carrying out the break-in bench test, need the practical working situation of simulated engine, therefore need to connect the water circulation pipe of engine.As shown in Figure 2, existing way is that a water tower 13 is set on the next door of break-in stand, and this water tower 13 is connected with engine 1 through inlet tube and outlet tube, and the interior water inflow engine of water tower like this flows back in the water tower after taking away heat again.Because the chilled water of flow direction engine is the tap water of normal temperature, temperature is lower, and tap water gets into after the engine, causes the engine section parts to be out of shape because of quenching easily or damages, thereby influence the performance and the serviceable life of engine.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of can effectively prevent engine component impaired break-in stand water circulation system in cooling procedure.
Technical scheme of the present invention is following: a kind of motoring machine frame water circulation system; Comprise engine (1), thermostat (2), supercharge pump (3), first solenoid valve (4), first three-way connection (5), return pipe (6), second three-way connection (7), second solenoid valve (8), electric valve (9), water inflow of the engine pipe (10) and engine water outlet (11); On engine (1), be provided with engine water inlet (1a), the bolt hole that discharges water (1b) and engine water delivering orifice (1c); The outside of engine (1) is provided with thermostat (2); The liquid outlet of this thermostat (2) is connected through pipeline behind supercharge pump (3) and first solenoid valve (4); Be connected with first interface of first three-way connection (5); Second interface of first three-way connection (5) is connected with the liquid return hole of thermostat (2) through return pipe (6), and the 3rd interface of first three-way connection (5) passes through pipeline and is connected with first interface of second three-way connection (7), and second interface of second three-way connection (7) is connected through pipeline and is divided into two-way behind second solenoid valve (8); One the tunnel is connected with electric valve (9); Another road is connected with the bolt hole that discharges water (1b) of engine, and the 3rd interface of second three-way connection (7) is connected with engine water inlet (1a) through water inflow of the engine pipe (10), and said engine water delivering orifice (1c) is connected with the inlet of thermostat (2) through engine water outlet (11).
Adopt above technical scheme, when carrying out the test of motoring machine frame, the thermostat on the engine is opened; First, second solenoid valve is also opened, and the water in the thermostat flows out from liquid outlet under the effect of supercharge pump, is divided into two-way through first three-way connection; One the tunnel flows back to thermostat through return pipe, plays pressure release, to prevent that supercharge pump pressure is excessive and cause conduit failure; Another road in discharge water bolt hole and engine water inlet inflow engine, cools to engine respectively through second three-way connection; Flow back to thermostat through engine water outlet then, form the water route circulation.Thermostat is incubated processing to the water of its inside; Make the water of flow direction engine maintain the temperature at 50-60 ℃; The chilled water in the inflow engine and the temperature of engine interior are unlikely to differ greatly especially like this; Thereby prevented that effectively the engine section parts are out of shape because of quenching, avoided the engine component damage, guaranteed the performance and the serviceable life of engine.
After the engine break-in finished, with the supercharge pump and second closed electromagnetic valve, connected tracheae on the electric valve this moment; Blow through this tracheae; Make gas get into engine interior, in-engine chilled water is blown out from the engine entery and delivery port, chilled water is got back in the thermostat through the bolt hole that discharges water; Can prevent residual moisture in the engine like this, guarantee that the cooling water channel of engine interior keeps dry, clean.The engine that test finishes is pulled down from stand, reinstalled another engine and connect pipeline, can carry out next running-in test, not only convenient but also quick.
On said thermostat (2), be provided with liquid spill-way, this liquid spill-way is connected with the water inlet of water tower (13) through liquid overflow pipe (12), and the water delivering orifice of water tower (13) is connected with the interior ball-cock assembly (15) of thermostat (2) through liquid supplementation pipe (14).Liquid level in the ball-cock assembly control thermostat, when liquid level is lower than setting value, ball-cock assembly is opened, and makes water tower pass through liquid supplementation pipe moisturizing in thermostat; When if the water in the thermostat is too many, unnecessary water flows into water tower from liquid overflow pipe and stores.
Between said liquid overflow pipe (12) and engine water outlet (11), be connected with by-pass pipe (16); Be in series with the 3rd solenoid valve (17) on this by-pass pipe (16); Like this test finish blow water in, also can the 3rd solenoid valve be opened, the water that engine is blown out flows directly in the water tower.
On said thermostat (2), be provided with leakage hole, this leakage hole is connected through pipeline behind first hand valve (18), is connected with by-pass pipe (16).First hand valve is opened, can the water in the thermostat all be bled off so that with thermostat is cleaned; The water that bleeds off flows in the water tower through by-pass pipe, can prevent water resource waste.
On the liquid supplementation pipe (14) of said water tower (13), be connected to the cooling liquid supplementation pipe, this cooling liquid supplementation pipe is connected behind the 4th solenoid valve (19), is connected with the cooling fluid infusion mouth of thermostat (2).When the water temperature in the thermostat was too high, the 4th solenoid valve was opened, and in thermostat, replenished cold water, and the water temperature in the thermostat in time is reduced in the numerical range of setting.
On the liquid supplementation pipe (14) of said water tower (13), be connected to manual liquid supplementation pipe, this manual liquid supplementation pipe is connected behind second hand valve (20), is connected with the manual fluid infusion mouth of thermostat (2).Operating personnel also can open the moisturizing cooling in thermostat of second hand valve as required, and are very convenient.
On said return pipe (6), be in series with the 3rd hand valve (21).Through regulating the 3rd hand valve, can adjust water yield size, to satisfy the needs of different situations to the thermostat backwater.
Beneficial effect: the present invention forms the cooling water channel circulation system through setting up thermostat and engine; Can prevent effectively that engine component is impaired in cooling procedure; Not only guaranteed the performance and the serviceable life of engine, and the data of break-in test are had more with reference to property.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the structural representation of background technology.
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is described further:
As shown in Figure 1, engine 1 is a prior art, and its structure is not given unnecessary details at this.On engine 1, be provided with engine water inlet 1a, discharge water bolt hole 1b and engine water delivering orifice 1c, the outside of engine 1 is provided with thermostat 2 and water tower 13.Wherein, water tower 13 also is a prior art, and its structure is not given unnecessary details at this.Said thermostat 2 is made up of water tank, the parts such as well heater and temperature controller that are installed in the water tank, and thermostat adopts existing structure.On thermostat 2, be provided with liquid outlet; Be connected to a pipeline on the liquid outlet of this thermostat 2; This pipeline is connected behind the supercharge pump 3 and first solenoid valve 4 successively; Be connected with first interface of first three-way connection 5, second interface of first three-way connection 5 is connected with the liquid return hole of thermostat 2 through return pipe 6, on said return pipe 6, is in series with the 3rd hand valve 21; The 3rd interface of first three-way connection 5 is connected with first interface of second three-way connection 7 through pipeline; Second interface of second three-way connection 7 is connected through pipeline and is divided into two-way behind second solenoid valve 8; One the tunnel is connected with electric valve 9; Another road is connected with the bolt hole 1b that discharges water of engine, and the 3rd interface of second three-way connection 7 is connected with engine water inlet 1a through water inflow of the engine pipe 10, and said engine water delivering orifice 1c is connected with the inlet of thermostat 2 through engine water outlet 11.
As shown in Figure 1, on thermostat 2, be provided with liquid spill-way, this liquid spill-way is connected with the water inlet of water tower 13 through liquid overflow pipe 12.Between said liquid overflow pipe 12 and engine water outlet 11, be connected with by-pass pipe 16, be communicated with through by-pass pipe 16 between liquid overflow pipe 12 and the engine water outlet 11, and be in series with the 3rd solenoid valve 17 on the by-pass pipe 16.Lowest part also is provided with leakage hole in the bottom of said thermostat 2, and this leakage hole is connected through pipeline behind first hand valve 18, is connected with by-pass pipe 16.The water delivering orifice of said water tower 13 is connected through liquid supplementation pipe 14 and thermostat 2 interior ball-cock assemblys 15, on the liquid supplementation pipe 14 of water tower 13, is connected to the cooling liquid supplementation pipe, and this cooling liquid supplementation pipe is connected behind the 4th solenoid valve 19, is connected with the cooling fluid infusion mouth of thermostat 2.On the liquid supplementation pipe 14 of said water tower 13, also be connected to manual liquid supplementation pipe, this manual liquid supplementation pipe is connected behind second hand valve 20, is connected with the manual fluid infusion mouth of thermostat 2.
Principle of work of the present invention is following:
When carrying out the test of motoring machine frame, the thermostat on the engine 1 is opened, and first, second solenoid valve 4,8 is also opened; Water in the thermostat 2 flows out from liquid outlet under the effect of supercharge pump 3; Be divided into two-way through first three-way connection 5, the one tunnel flows back to thermostat 2 through return pipe 6, and another road is through second three-way connection 7; Respectively in discharge water bolt hole 1b and engine water inlet 1a inflow engine 1; Engine is cooled, flow back to thermostat 2 through engine water outlet 11 then, form the water route circulation.Thermostat 2 is incubated processing to the water of its inside, makes the water of flow direction engine 1 maintain the temperature at 50-60 ℃.
When the liquid level in the thermostat 2 was lower than setting value, ball-cock assembly 15 was opened, and made water tower 13 through liquid supplementation pipe 14 moisturizing in thermostat 2; When if the water in the thermostat 2 is too many, unnecessary water flows into water tower 13 from liquid overflow pipe 12 and stores.
When the water temperature in the thermostat 2 was too high, the 4th solenoid valve 19 was opened, and made water tower 13 in thermostat 2, replenish cold water; Operating personnel also can open the moisturizing cooling in thermostat 2 of second hand valve 20 as required.
After the engine break-in finishes; The supercharge pump 3 and second solenoid valve 8 are closed, and the 3rd solenoid valve 17 is opened, and connect tracheae on the electric valve 9 this moment; Blow through this tracheae; Make gas get into engine 1 inside, the chilled water in the engine 1 is blown out from the engine entery and delivery port, chilled water is got back in thermostat 2 and the water tower 13 through the bolt hole 1b that discharges water.
If when needing to clean after the long-time use of thermostat, only need first hand valve 18 is opened, thermostat 2 interior water all put into water tower 13 get final product.
Claims (7)
1. motoring machine frame water circulation system; Comprise engine (1); On engine (1), be provided with engine water inlet (1a), the bolt hole that discharges water (1b) and engine water delivering orifice (1c); It is characterized in that: be provided with thermostat (2) in the outside of engine (1); The liquid outlet of this thermostat (2) is connected with first interface of first three-way connection (5) after passing through pipeline series connection supercharge pump (3) and first solenoid valve (4), and second interface of first three-way connection (5) is connected with the liquid return hole of thermostat (2) through return pipe (6); The 3rd interface of first three-way connection (5) is connected with first interface of second three-way connection (7) through pipeline; Second interface of second three-way connection (7) is connected through pipeline and is divided into two-way behind second solenoid valve (8), and one the tunnel is connected with electric valve (9), and another road is connected with the bolt hole that discharges water (1b) of engine; The 3rd interface of second three-way connection (7) is connected with engine water inlet (1a) through water inflow of the engine pipe (10), and said engine water delivering orifice (1c) is connected with the inlet of thermostat (2) through engine water outlet (11).
2. motoring machine frame water circulation system according to claim 1; It is characterized in that: on said thermostat (2), be provided with liquid spill-way; This liquid spill-way is connected with the water inlet of water tower (13) through liquid overflow pipe (12), and the water delivering orifice of water tower (13) is connected with the interior ball-cock assembly (15) of thermostat (2) through liquid supplementation pipe (14).
3. motoring machine frame water circulation system according to claim 2 is characterized in that: between said liquid overflow pipe (12) and engine water outlet (11), be connected with by-pass pipe (16), be in series with the 3rd solenoid valve (17) on this by-pass pipe (16).
4. motoring machine frame water circulation system according to claim 3 is characterized in that: on said thermostat (2), be provided with leakage hole, this leakage hole is connected through pipeline behind first hand valve (18), is connected with by-pass pipe (16).
5. according to claim 2 or 3 or 4 described motoring machine frame water circulation systems; It is characterized in that: on the liquid supplementation pipe (14) of said water tower (13), be connected to the cooling liquid supplementation pipe; This cooling liquid supplementation pipe is connected behind the 4th solenoid valve (19), is connected with the cooling fluid infusion mouth of thermostat (2).
6. motoring machine frame water circulation system according to claim 5; It is characterized in that: on the liquid supplementation pipe (14) of said water tower (13), be connected to manual liquid supplementation pipe; This manual liquid supplementation pipe is connected behind second hand valve (20), is connected with the manual fluid infusion mouth of thermostat (2).
7. motoring machine frame water circulation system according to claim 1 is characterized in that: on said return pipe (6), be in series with the 3rd hand valve (21).
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CN201210229978.6A CN102749202B (en) | 2012-07-04 | 2012-07-04 | Engine running-in rack water circulation system |
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CN201210229978.6A CN102749202B (en) | 2012-07-04 | 2012-07-04 | Engine running-in rack water circulation system |
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CN102749202B CN102749202B (en) | 2015-08-12 |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104155112A (en) * | 2014-08-27 | 2014-11-19 | 重庆长安汽车股份有限公司 | Liquid supplementing box device for engine pedestal test |
CN107271191A (en) * | 2017-06-29 | 2017-10-20 | 奇瑞汽车股份有限公司 | Engine heat balance test method |
CN107389352A (en) * | 2017-08-03 | 2017-11-24 | 奇瑞汽车股份有限公司 | The stable equipment of engine pedestal cooling recirculation system and control method |
CN112284746A (en) * | 2020-10-20 | 2021-01-29 | 重庆新和平自动化有限公司 | Engine test system and operation method thereof |
CN114060140A (en) * | 2021-11-29 | 2022-02-18 | 广西康明斯工业动力有限公司 | Antifreeze solution blowing path improved structure suitable for engine test tray |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104155112A (en) * | 2014-08-27 | 2014-11-19 | 重庆长安汽车股份有限公司 | Liquid supplementing box device for engine pedestal test |
CN107271191A (en) * | 2017-06-29 | 2017-10-20 | 奇瑞汽车股份有限公司 | Engine heat balance test method |
CN107271191B (en) * | 2017-06-29 | 2019-02-22 | 奇瑞汽车股份有限公司 | Engine Heat Balance test method |
CN107389352A (en) * | 2017-08-03 | 2017-11-24 | 奇瑞汽车股份有限公司 | The stable equipment of engine pedestal cooling recirculation system and control method |
CN112284746A (en) * | 2020-10-20 | 2021-01-29 | 重庆新和平自动化有限公司 | Engine test system and operation method thereof |
CN114060140A (en) * | 2021-11-29 | 2022-02-18 | 广西康明斯工业动力有限公司 | Antifreeze solution blowing path improved structure suitable for engine test tray |
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