CN102748088B - Intelligent-type pre-lubricating system of engine - Google Patents
Intelligent-type pre-lubricating system of engine Download PDFInfo
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- CN102748088B CN102748088B CN201210265738.1A CN201210265738A CN102748088B CN 102748088 B CN102748088 B CN 102748088B CN 201210265738 A CN201210265738 A CN 201210265738A CN 102748088 B CN102748088 B CN 102748088B
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Abstract
The invention discloses an intelligent-type pre-lubricating system of an engine. The intelligent-type pre-lubricating system comprises an oil bottom shell and an engine lubricating system, wherein the intelligent-type pre-lubricating system is characterized by also comprising a pre-lubricating oil pump, a controller, a controller power supply module and a pressure sensor used for detecting oil pressure of an engine lubricating system; the inlet of the pre-lubricating oil pump is communicated with the oil bottom pump; the outlet of the pre-lubricating oil pump is communicated with an lubricating oil path of the engine lubricating system; the signal output end of the pressure sensor is electrically connected with the signal input end of the controller; and the controller starts the pre-lubricating oil pump while obtaining the power of the controller power supply module and controls the pre-lubricating oil pump to stop working according to a detecting result of the pressure sensor. According to the invention, the intelligent-type pre-lubricating system realizes to fill engine oil in a lubricating oil channel of the engine and avoids dry-type abrasion in an engine starting procedure; in addition, power consumption is also reduced on a condition of satisfying actual working condition demands of the engine.
Description
Technical field
The present invention relates to a kind of engine pre-lubrication system.
Background technique
Along with the continuous upgrading of automotive engineering, the production technology of motor is more and more accurate, and the matching gap in motor between each friction pair is also more and more less, and the matching gap maintaining between friction pair is a main prerequisite that guarantees the long-term smooth running of motor.Because good solution is not found in the wearing and tearing for engine component always, thereby stability and the reliability of motor have directly been affected.Data show, surpass motor zero wearing and tearing generation in three minutes after starting a cold engine of 90%, if can effectively resolve motor lubricating in starting a cold engine process, substantially just solved the wear problem of motor.
The lubricated of motor is mainly to be completed by mechanical oil pump, and mechanical oil pump is to be driven by engine crankshaft, must after engine start, could normally move, and causes motor in the process starting, not have lubricant oil to supply with.More seriously, motor is through parking for a long time or not using for a long time car in the situation that of (as overnight, weekend etc.), in-engine machine oil can be back in the oil sump of motor bottom, the first half of motor in inorganic oil, lack lubricated situation, ato unit under this condition, most of part is all in dry condition; In addition, the viscosity of machine oil when low temperature is relatively large, bring very large difficulty to the oil suction of mechanical engine oil pump, particularly after motor just starts, also in idle in the situation that, (now the rotating speed of mechanical engine oil pump is on the low side, oil absorption is general), approximately will be after engine start about 30 seconds, just can machine oil be transported to motor because of the running of mechanical engine oil pump and need most the parts such as lubricated piston, connecting rod and bent axle, the wearing and tearing that cause have thus caused serious impact to engine performance and life-span.
At present, the domestic and international main mode that increases an electronic oil pump that adopts in this problem that solves cold start-up wearing and tearing, before engine start with electronic oil pump by oil delivery on the main oil gallery of motor and the surface of each friction pair.But this scheme is up to the present main or take the motor of high-power as main, generally has two kinds of structures; An electronic oil pump independently, or and Starter integrated.The volume of this type of electronic oil pump can be very large, and the power of motor also can be very high, and general heavy horsepower and medium and small horsepower engine cannot meet in installing space and storage battery specification, and perfect not enough in control program and use.Up to the present domestic, on heavy horsepower and middle fraction horsepower, also do not have the electronic oil pump of appropriate size to select, the carrying capacity that adds city's field alignment heavy goods vehicles improves constantly, so medium and heavy motor can become main research and development object and developing direction, in this evolution, wearing and tearing are problems that must solve.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of can carry out prelubricated system to engine component.
The technical solution adopted in the present invention is: a kind of engine intelligent type pre-lubrication system, comprise oil sump and engine lubrication system, it is characterized in that, this engine intelligent type pre-lubrication system also comprises pre-lubrication oil pump, controller, controller supply module and for detection of the pressure transducer of the oil pressure of engine lubrication system; The entrance of described pre-lubrication oil pump is communicated with oil sump, and outlet is communicated with the lubricating oil path of engine lubrication system; The signal output part of described pressure transducer is electrically connected to the signal input part of controller, described controller starts described pre-lubrication oil pump when obtaining the power supply of described controller supply module, and quits work according to the testing result control pre-lubrication oil pump of described pressure transducer.
The invention has the beneficial effects as follows:
1. the present invention is not changing and is affecting under the oil circuit of the former lubrication system of motor and the prerequisite of function, be parallel in the lubrication system of motor, the oil leab of motor is filled up machine oil in realization before engine start, avoid the dry type wearing and tearing in engine starting process, under the prerequisite that meets motor actual conditions needs, also reduced power consumpiton;
2. controller of the present invention can, according to the working state of the oil pressure regulating working conditions system of motor reality, meeting under the prerequisite of motor actual demand, also have been avoided unnecessary energy loss;
3. the present invention's controller after pre-lubrication operation of oil pump certain hour will be cut off the electricity supply, and the time span of setting can guarantee that this system sets up required oil pressure by lubrication system, thereby prevents under abnormal conditions the complete situation of vehicle-used battery jar loss;
4. controller of the present invention can stop the operation of this system when there is situation when abnormal, has improved safety in utilization;
5. if motor is with ECU (electronic control unit) or ECM(electronic control module) unlatching that can direct control system or close, can directly utilize ECU or ECM as controller of the present invention; If Engine ECU or ECM can not control electrodynamic type oil transfer pump and open or close, a controller can be installed separately again.
Accompanying drawing explanation
Fig. 1 is an embodiment's of engine intelligent type pre-lubrication system of the present invention schematic diagram.
Fig. 2 is another embodiment's of engine intelligent type pre-lubrication system of the present invention schematic diagram.
Fig. 3 is another embodiment's of engine intelligent type pre-lubrication system of the present invention schematic diagram.
Fig. 4 is an embodiment's of controller of the present invention theory diagram.
Embodiment
Below in conjunction with accompanying drawing, the present invention is made further instructions.
As shown in Figure 1, engine intelligent type pre-lubrication system according to an embodiment of the invention, comprises pre-lubrication oil pump 1, engine lubrication system 3, oil sump 4, controller 5, for detection of pressure transducer 6 and the controller supply module 7 of the oil pressure of engine lubrication system 3.The entrance of pre-lubrication oil pump 1 is communicated with oil sump 4, and outlet is communicated with the lubricating oil path of engine lubrication system 3.The signal output part of pressure transducer 6 is electrically connected to the signal input part of controller 5, and controller 5 is start pre-lubrication oil pump when the power supply of controlled device supply module 7, and quits work according to the testing result control pre-lubrication oil pump of pressure transducer 6.Preferably, between pre-lubrication oil pump 1 and engine lubrication system 3, be provided with oil filter 2, the entrance of oil filter 2 is communicated with the outlet of pre-lubrication oil pump 1, and the outlet of oil filter 2 is communicated with the lubricating oil path of engine lubrication system 3.Motor is diesel engine.
As shown in Figure 4, controller 5 comprises driver element 51 and compares processing unit 52.Driver element 51 is for controlling the starting of pre-lubrication oil pump 1 and stopping.Driver element 51 is start pre-lubrication oil pump 1 when the power supply of controlled device supply module 7, and pre-lubrication oil pump 1 is started working.Relatively processing unit 52 is for receiving the testing result of pressure transducer 6, and this testing result and setup pressure value (for example 160kpa) are compared, during from the power supply of the controlled device supply module 7 of driver element 51, through predetermined time, (this predetermined time is for example 75 seconds, the time span of setting can guarantee that this system sets up required oil pressure by lubrication system) do not reach setup pressure value, command driven unit 51 control pre-lubrication oil pumps 1 quit work, if reach within the predetermined time setup pressure value during from the power supply of the controlled device supply module of driver element 51, for example, after command driven unit time delay one Preset Time (10 seconds), controlling pre-lubrication oil pump 1 quits work, thereby meeting under the prerequisite of motor actual demand, the reduction of maximum possible energy loss.
In a kind of better embodiment, engine intelligent type pre-lubrication system also comprises a current sensor 8, and current sensor 8 is for detection of the operating current of described pre-lubrication oil pump, and testing result is sent to controller 5.Controller 5 also comprises an over-current protecting unit 53; current detecting result for 8 outputs of received current sensor; and this current detecting result and a default current threshold are compared, if be greater than this current threshold, command driven unit 51 is controlled pre-lubrication oil pumps 1 and is quit work.When there are abnormal conditions, the situations such as too low or machine oil is rotten such as temperature cause viscosity excessive, or pre-lubrication oil pump 1 is stuck, stall, while causing system the situation such as to work in high-power situation, the operating current of pre-lubrication oil pump 1 can be greater than current threshold, and controller 5 will stop the work of pre-lubrication oil pump 1.
In the embodiment shown in fig. 1, controller supply module 7 comprises vehicle-used battery jar 71, power-supplying circuit 72 and engine ignition switch 73.Power-supplying circuit 71 is for controlling vehicle-used battery jar 71 when the engine ignition switch conducting to controller 5 power supplies, thereby when engine ignition switch 73 is opened, realizes the automatic startup of pre-lubrication oil pump 1.This power-supplying circuit 72 for example can adopt a relay.The normally opened contact of this relay is connected between vehicle-used battery jar 1 and controller 6, and when ignition switch conducting, relay obtains electric.
If motor self is with ECU (electronic control unit) or ECM(electronic control module) can directly control the unlatching of pre-lubrication oil pump or close, can utilize this ECU or EUM as the controller of engine intelligent type pre-lubrication system.In the embodiment shown in Figure 2, controller 5 adopts ECU.In another embodiment, controller 5 also can adopt ECM.
In the embodiment shown in fig. 3, controller supply module 7 comprises vehicle-used battery jar 71 and hand switch 74, the power output end of vehicle-used battery jar 71 is electrically connected to the power input of controller 5 by hand switch 74, utilizes the closed and disconnected of hand switch 74 to control vehicle-used battery jar 71 to the power supply of controller 5.
Claims (7)
1. an engine intelligent type pre-lubrication system, comprise oil sump and engine lubrication system, it is characterized in that, this engine intelligent type pre-lubrication system also comprises pre-lubrication oil pump, controller, controller supply module and for detection of the pressure transducer of the oil pressure of engine lubrication system; The entrance of described pre-lubrication oil pump is communicated with oil sump, and outlet is communicated with the lubricating oil path of engine lubrication system; The signal output part of described pressure transducer is electrically connected to the signal input part of controller; described controller starts described pre-lubrication oil pump when obtaining the power supply of described controller supply module, and quits work according to the testing result control pre-lubrication oil pump of described pressure transducer;
Described controller comprises:
Driver element, for controlling described pre-lubrication oil priming of pump and stopping; This driver element starts described pre-lubrication oil pump when obtaining the power supply of described controller supply module;
Compare processing unit, for receiving the testing result of described pressure transducer, and this testing result and setup pressure value are compared, during from the power supply of the controlled device supply module of driver element, through predetermined time, do not reach described setup pressure value, the described driver element control pre-lubrication oil pump of order quits work, if reach within the predetermined time described setup pressure value during from the power supply of the controlled device supply module of driver element, after described driver element time delay one Preset Time of order, control pre-lubrication oil pump and quit work.
2. engine intelligent type pre-lubrication system as claimed in claim 1, it is characterized in that, also comprise the oil filter being arranged between described pre-lubrication oil pump and engine lubrication system, the entrance of this oil filter is communicated with pre-lubrication oil delivery side of pump, and the outlet of this oil filter is communicated with the lubricating oil path of engine lubrication system.
3. engine intelligent type pre-lubrication system as claimed in claim 1, is characterized in that,
Described engine intelligent type pre-lubrication system also comprises a current sensor, and this current sensor is for detection of the operating current of described pre-lubrication oil pump, and the controller described in testing result is sent to;
Described controller comprises an over-current protecting unit; for receiving the current detecting result of described current sensor output; and this current detecting result and a default current threshold are compared, if be greater than this current threshold, the described driver element of order is controlled pre-lubrication oil pump and is quit work.
4. engine intelligent type pre-lubrication system as claimed in claim 1, is characterized in that,
Described controller supply module comprises vehicle-used battery jar, power-supplying circuit and engine ignition switch; Described power-supplying circuit is powered to described controller for control described vehicle-used battery jar when described engine ignition switch conducting.
5. engine intelligent type pre-lubrication system as claimed in claim 1, is characterized in that,
Described controller supply module comprises vehicle-used battery jar and hand switch, and the power output end of described vehicle-used battery jar is electrically connected to the power input of controller by this hand switch.
6. engine intelligent type pre-lubrication system as claimed in claim 1, is characterized in that, described controller is ECM or ECU.
7. engine intelligent type pre-lubrication system as claimed in claim 1, is characterized in that, described motor is diesel engine.
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CN106907209A (en) * | 2017-03-22 | 2017-06-30 | 广州工程技术职业学院 | Engine pre-lubrication control system, pre-lubrication engine and pre-lubrication control method |
CN109057908B (en) * | 2018-08-16 | 2023-09-19 | 潍柴动力股份有限公司 | Lubrication system and lubrication method |
CN110307054B (en) * | 2019-06-28 | 2021-03-16 | 潍柴动力股份有限公司 | Method, device and system for pre-supplying oil to oil pump of engine unit |
CN110671167A (en) * | 2019-11-27 | 2020-01-10 | 广西玉柴机器股份有限公司 | Control method of pre-supplied engine oil |
CN112031891B (en) * | 2020-08-27 | 2022-02-11 | 徐州徐工矿业机械有限公司 | Engine starting pre-lubrication system and method based on full-time oil level monitoring |
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CN112983590A (en) * | 2021-03-09 | 2021-06-18 | 广西玉柴机器股份有限公司 | Method and system for supplying engine oil to large-cylinder-diameter diesel engine |
CN113027561B (en) * | 2021-03-31 | 2022-01-18 | 潍柴重机股份有限公司 | Control method and control system for pre-lubrication time limit value |
CN113586199B (en) * | 2021-07-19 | 2023-12-15 | 上海航天智慧能源技术有限公司 | Method for emergency lubrication oil replenishment, engine controller and storage medium |
CN113623523B (en) * | 2021-08-09 | 2022-12-30 | 中车戚墅堰机车有限公司 | Control system for pre-lubricating oil pump of diesel engine and control method adopting control system |
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Address after: 314000, Room 401, building 1539, Chengnan Road, Zhejiang, Jiaxing Co-patentee after: Koboda technology, Limited by Share Ltd Patentee after: Zhejiang Keboda Industrial Co., Ltd. Address before: 314000, Room 401, building 1539, Chengnan Road, Zhejiang, Jiaxing Co-patentee before: Keboda Technology Corp. Patentee before: Zhejiang Keboda Industrial Co., Ltd. |