CN102744604A - Collecting pipe, flat pipe and fin assembling device and process for heat exchanger of air conditioner of automobile - Google Patents
Collecting pipe, flat pipe and fin assembling device and process for heat exchanger of air conditioner of automobile Download PDFInfo
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- CN102744604A CN102744604A CN2012102675854A CN201210267585A CN102744604A CN 102744604 A CN102744604 A CN 102744604A CN 2012102675854 A CN2012102675854 A CN 2012102675854A CN 201210267585 A CN201210267585 A CN 201210267585A CN 102744604 A CN102744604 A CN 102744604A
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- flat tube
- locating slot
- pneumatic means
- blanking
- fin
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Abstract
The invention discloses a collecting pipe, flat pipe and fin assembling device and a process for a heat exchanger of an air conditioner of an automobile. The assembling device comprises a blanking device body, a rotary shaft, a fixed seat, a rotary main plate, a blanking bin, a rear free pressure plate, a workpiece table, a blanking chute, a rear clamp pneumatic device, a rear clamp body, a flat pipe positioning groove, a right clamp pneumatic device, a right clamp body, a right guide rail, a right sliding block, a frame, a front positioning bump, a left sliding block, a left clamp pneumatic device, a left clamp body, a flat pipe left positioning groove, a flat pipe, a fin, a right collecting pipe, a left collecting pipe, a right positioning groove pneumatic device, a right positioning groove pneumatic device and the like. According to the collecting pipe, flat pipe and fin assembling device and the process for the heat exchanger of the air conditioner of the automobile provided the invention, semi-automatic assembly among the collecting pipe, the flat pipe and the fin of the heat exchanger of the air conditioner is realized, and the process device is simple and practical, the technical process is high in production efficiency, low in production cost, low in requirements to technical skills of operators, and low in labor intensity of operators. The collecting pipe, flat pipe and fin assembling device provided by the invention is suitable for large scale production in batches.
Description
Technical field
The present invention relates to header, flat tube and fin mounting equipment and technology in a kind of air conditioning for automobiles heat exchanger.
Background technology
The heat exchange efficiency of car heat exchanger has determined that directly the performance of air-conditioning system is good and bad.Compound air conditioning for automobiles heat exchanger has mainly solved in the refrigeration system technical barrier of the integrated integral type design of oil cooler in the condenser and radiator system; The porous flat pipe that uses several flutings is respectively as condenser and oil cooler; Changed that automotive air-conditioning system condenser and the independent of oil cooler were arranged in the past; Optimize the air-conditioning system space structure, improve heat exchange efficiency.
The packaging technology of header, flat tube and fin three parts is artificial completion in traditional air conditioning for automobiles heat exchanger.The workman wants to put flat tube one by one well earlier, between flat tube, puts into fin then one by one, and then assembling left and right sides header.Part is difficult to the location all around in this kind packaging technology process, assembling process length consuming time, and production efficiency is low, and labor intensity of operating staff is big, is not easy to realize producing in enormous quantities.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art, header, flat tube and fin mounting equipment and technology in a kind of air conditioning for automobiles heat exchanger are provided.
Header in the air conditioning for automobiles heat exchanger; Flat tube and fin mounting equipment comprise handle; The blanking device main body; Rotating shaft; Bolt; Holder; The rotation mainboard; Blanking bin; The free pressing plate in back; Work stage; The blanking chute; The rear jig pneumatic means; The rear jig body; The flat tube locating slot; Right anchor clamps pneumatic means; Right clamp body; Right guide rail; Right slide block; Right guide rail set bolt; Frame; Prelocalization is protruding; The left rail set bolt; Left slider; Left side anchor clamps pneumatic means; Left side clamp body; Flat tube left side locating slot; Flat tube; Fin; Right header; Left side header; Right installing plate; Right locating slot pneumatic means; Left side installing plate; Right locating slot pneumatic means; Handle is fixed on the blanking device main body, and blanking device main body lower end is positioned at the blanking chute, and holder is fixed on the blanking device main body, and rotating shaft passes the holder through hole; The rotation mainboard is hinged on the rotating shaft, and blanking bin is fixed on the choosing dress mainboard, and stationary table is on frame, and the workbench front is fixed with the prelocalization convexity; The free pressing plate in back places on the workbench, and the rear jig pneumatic means is fixed on the frame, and the rear jig body is connected with the rear jig pneumatic means, and right anchor clamps pneumatic means is fixed on the frame; Be connected with right clamp body, right slide block is fixed in right clamp body lower end and is connected with right guide rail, and right guide rail is fixed on the frame; Left side anchor clamps pneumatic means is fixed on the frame, is connected with left clamp body, and left slider is fixed in left clamp body lower end and is connected with left rail; Left rail is fixed on the frame, and right locating slot pneumatic means is installed on the right installing plate, is connected with the right locating slot of flat tube; The right version of installing is fixed in the frame below, and left locating slot pneumatic means is installed on the left installing plate, with location, a flat tube left side
Groove connects, and a left side is installed version and is fixed in the frame below.
The upper end cross section separation of described flat tube left side locating slot, the right locating slot of flat tube is greater than the preset distance between the flat tube in the radiator.Described rotation support plate upper end has aperture, and the small aperture size equals the external diameter of rotating shaft.
Header, porous flat pipe and fin packaging technology are following in the air conditioning for automobiles heat exchanger:
1) flat tube is placed in the blanking bin, connect and front and back slidable adjustment flat tube blanking height and the front and back position of blanking main body on the blanking slide rail through the hinge of rotation support plate with respect to rotating shaft;
2) open left locating slot pneumatic means and right locating slot pneumatic means, the right locating slot of flat tube left side locating slot and flat tube is up in place;
3) under the blanking main body is arranged in the control of flat tube the staff of blanking bin gradually backward in the process of slippage, accomplish the blanking of flat tube, flat tube is one by one between each flat tube locating slot;
4) between flat tube and flat tube, place fin;
5) open left anchor clamps pneumatic means and right anchor clamps pneumatic means, left clamp body and right clamp body clamp the flat tube right ends respectively, accomplish flat tube right ends location;
6) open the rear jig pneumatic means, rear jig body promotion rear position plate completion flat tube and fin are in the location of fore-and-aft direction;
7) assembling of flat tube and fin is accomplished, and closes right anchor clamps pneumatic means, and the right clamp body right side is moved back and unclamped, and closes right locating slot pneumatic means simultaneously, and the descending answer of the right locating slot of flat tube begins the assembling of right header and flat tube right-hand member;
8) after right header assembling is accomplished, open right anchor clamps pneumatic means once more, right clamp body is accomplished location, right header the right; Close left anchor clamps pneumatic power positioner and flat tube left side locating slot pneumatic means, left clamp body moves to left, and the descending answer of flat tube left side locating slot begins the assembling of left header and flat tube left end;
9) accomplished the correct assembling of these three parts of header, flat tube and fin; Close rear jig positioner and right anchor clamps pneumatic means afterwards, the rear jig body is retreated and is resetted, and the right positioning fixture right side is moved back and resetted; Take out the workpiece that assembles at last, for the soldering operation is prepared.
Description of drawings
Fig. 1 is the sketch map of header in the air conditioning for automobiles radiator, flat tube and fin mounting equipment;
Fig. 2 is the workpiece sketch map of header in the air conditioning for automobiles radiator, flat tube and fin mounting equipment;
Fig. 3 lays the location sketch map for the workpiece of header, flat tube and fin mounting equipment in the air conditioning for automobiles radiator;
Fig. 4 is the flat tube left and right sides locating pneumatic device sketch map of header in the air conditioning for automobiles radiator, flat tube and fin mounting equipment;
Fig. 5 is that sketch map is accomplished in the workpiece assembling of header in the air conditioning for automobiles radiator, flat tube and fin mounting equipment;
Among the figure, handle 1, blanking device main body 2, rotating shaft 3, bolt 4, holder 5, rotation mainboard 6, blanking bin 7, afterwards free pressing plate 8, work stage 9, blanking chute 10, rear jig pneumatic means 11, rear jig body 12, flat tube locating slot 13, right anchor clamps pneumatic means 14, right clamp body 15, right guide rail 16, right slide block 17, right guide rail set bolt 18, frame 19, prelocalization convexity 20, left rail set bolt 21, left slider 22, left anchor clamps pneumatic means 23, left clamp body 24, flat tube left side locating slot 25, flat tube 26, fin 27, right header 28, left header 29, right locating slot pneumatic means installing plate 30, right locating slot pneumatic means 31, left locating slot pneumatic means installing plate 32, right locating slot pneumatic means 33.
The specific embodiment
Shown in Fig. 1～5, header, flat tube and fin mounting equipment comprise handle 1, blanking device main body 2, rotating shaft 3, bolt 4, holder 5, rotation mainboard 6, blanking bin 7, afterwards free pressing plate 8, work stage 9, blanking chute 10, rear jig pneumatic means 11, rear jig body 12, flat tube locating slot 13, right anchor clamps pneumatic means 14, right clamp body 15, right guide rail 16, right slide block 17, right guide rail set bolt 18, frame 19, prelocalization convexity 20, left rail set bolt 21, left slider 22, left anchor clamps pneumatic means 23, left clamp body 24, flat tube left side locating slot 25, flat tube 26, fin 27, right header 28, left header 29, right locating slot pneumatic means installing plate 30, right locating slot pneumatic means 31, left locating slot pneumatic means installing plate 32, right locating slot pneumatic means 33 in the air conditioner heat radiator; Handle 1 is fixed on the blanking device main body 2, and blanking device main body 2 lower ends are positioned at blanking chute 10, and holder 5 is fixed on the blanking device main body 2 through bolt 4; Rotating shaft 3 passes holder 5 through holes, and rotation mainboard 6 is hinged on the rotating shaft 3, and blanking bin 7 is fixed on the rotation mainboard 6; Workbench 9 is fixed on the frame 19, and workbench 9 fronts are fixed with prelocalization convexity 20, and the free pressing plate 8 in back places on the workbench 9; Rear jig pneumatic means 11 is fixed on the frame 19, and rear jig body 12 is connected with rear jig pneumatic means 11, and right anchor clamps pneumatic means 14 is fixed on the frame 19; Be connected with right clamp body 15, right slide block 17 is fixed in right clamp body 15 lower ends and is connected with right guide rail 16, and right guide rail 16 is fixed on the frame 19; Left side anchor clamps pneumatic means 23 is fixed on the frame 19, is connected with left clamp body 24, and left slider 22 is fixed in left clamp body 24 lower ends and is connected through set bolt 18 with left rail 21; Left rail 21 is fixed on the frame 19, and right locating slot pneumatic means 31 is installed on the right installing plate 30, is connected with the right locating slot 13 of flat tube; Right installing plate 30 is fixed in frame 19 belows; Left side locating slot pneumatic means 33 is installed on the left installing plate 32, is connected with flat tube left side locating slot 25, and left installing plate 32 is fixed in frame 19 belows.
The technology of header, flat tube and fin mounting equipment in the air conditioning for automobiles heat exchanger is characterized in that its step is following:
1) flat tube 26 is placed in the blanking bin 7, connect and front and back slidable adjustment flat tube 26 blankings height and the front and back position of blanking main body 1 on blanking slide rail 10 through the hinge of rotation mainboard 6 with respect to rotating shaft 3;
2) open left locating slot pneumatic means 33 and right locating slot pneumatic means 31, flat tube left side locating slot 25 is up in place with the right locating slot 13 of flat tube;
3) under blanking main body 1 is arranged in the control of flat tube 26 the staff of blanking bin 7 gradually backward in the process of slippage, accomplish the blanking of flat tube 26, flat tube 26 one by one at each flat tube locating slot 25, between 13;
4) between flat tube 26 and flat tube 26, place fin 27;
5) open left anchor clamps pneumatic means 23 and right anchor clamps pneumatic means 14, left clamp body 24 clamps flat tube 26 right ends respectively with right clamp body 15, accomplishes flat tube 26 right ends location;
6) open rear jig pneumatic means 11, rear jig body 12 promotes rear position plate 8 and accomplishes flat tube 26 and the location of fin 27 at fore-and-aft direction;
7) flat tube 26 and fin 27 assembling completion are closed right anchor clamps pneumatic means 14, and right clamp body 15 right sides are moved back and unclamped, and close right locating slot pneumatic means 31 simultaneously, and the right locating slot 13 descending answers of flat tube begin the assembling of right header 28 and flat tube 26 right-hand members;
8) after right header 28 assemblings are accomplished, open right anchor clamps pneumatic means 14 once more, right clamp body 15 is accomplished location, right header 28 the right; Close left anchor clamps pneumatic power positioner 23 and flat tube left side locating slot pneumatic means 33, left clamp body 24 moves to left, and the locating slot 25 descending answers of a flat tube left side begin the assembling of left header 29 and flat tube 26 left ends;
9) accomplished the correct assembling of left and right sides header 29,28, flat tube 26 and fin 27 these three parts; Close rear jig positioner 11 and right anchor clamps pneumatic means 14 afterwards; Rear jig body 12 is retreated and is resetted; Right clamp body 15 right sides are moved back and are resetted, and take out the workpiece that assembles at last, for the soldering operation is prepared.
Claims (4)
1. header, flat tube and fin mounting equipment in the air conditioning for automobiles heat exchanger is characterized in that comprising handle (1), blanking device main body (2), rotating shaft (3), bolt (4), holder (5), rotation mainboard (6), blanking bin (7), back free pressing plate (8), work stage (9), blanking chute (10), rear jig pneumatic means (11), rear jig body (12), the right locating slot (13) of flat tube, right anchor clamps pneumatic means (14), right clamp body (15), right guide rail (16), right slide block (17), set bolt (18), frame (19), prelocalization protruding (20), left rail (21), left slider (22), left anchor clamps pneumatic means (23), left clamp body (24), flat tube left side locating slot (25), flat tube (26), fin (27), right header (28), left header (29), right installing plate (30), right locating slot pneumatic means (31), left installing plate (32), left locating slot pneumatic means (33); Handle (1) is fixed on the blanking device main body (2), and blanking device main body (2) lower end is positioned at blanking chute (10), and holder (5) is fixed on the blanking device main body (2) through bolt (4); Rotating shaft (3) passes holder (5) through hole, and rotation mainboard (6) is hinged on the rotating shaft (3), and blanking bin (7) is fixed on the rotation mainboard (6); Workbench (9) is fixed on the frame (19), and workbench (9) front is fixed with prelocalization convexity (20), and the free pressing plate in back (8) places on the workbench (9); Rear jig pneumatic means (11) is fixed on the frame (19); Rear jig body (12) is connected with rear jig pneumatic means (11), and right anchor clamps pneumatic means (14) is fixed on the frame (19), is connected with right clamp body (15); Right slide block (17) is fixed in right clamp body (15) lower end and is connected with right guide rail (16); Right guide rail (16) is fixed on the frame (19), and left anchor clamps pneumatic means (23) is fixed on the frame (19), is connected with left clamp body (24); Left slider (22) is fixed in left clamp body (24) lower end and is connected through set bolt (18) with left rail (21); Left rail (21) is fixed on the frame (19), and right locating slot pneumatic means (31) is installed on the right installing plate (30), is connected with the right locating slot of flat tube (13); Right installing plate (30) is fixed in frame (19) below; Left side locating slot pneumatic means (33) is installed on the left installing plate (32), is connected with flat tube left side locating slot (25), and left installing plate (32) is fixed in frame (19) below.
2. header, porous flat pipe and fin mounting equipment in the air conditioning for automobiles heat exchanger according to claim 1, the upper end cross section separation that it is characterized in that described flat tube left side locating slot (25), the right locating slot of flat tube (13) is greater than the preset distance between the flat tube in the radiator (26).
3. header, flat tube and fin mounting equipment in the air conditioning for automobiles heat exchanger according to claim 1 is characterized in that described rotation mainboard (6) upper end has aperture, and the small aperture size equals the external diameter of rotating shaft (3).
4. header, porous flat pipe and fin packaging technology in the heat exchanger of air condition as claimed in claim 1 is characterized in that its step is following:
1) flat tube (26) is placed in the blanking bin (7), connect and front and back slidable adjustment flat tubes (26) blanking height and the front and back position of blanking main body (1) on blanking slide rail (10) through the hinge of rotation mainboard (6) with respect to rotating shaft (3);
2) open left locating slot pneumatic means (33) and right locating slot pneumatic means (31), flat tube left side locating slot (25) and the right locating slot of flat tube (13) are up in place;
3) flat tube (26) that is arranged in blanking bin (7) gradually backward in the process of slippage in blanking main body (1) is accomplished the blanking of flat tube (26), and flat tube (26) is positioned between left flat tube locating slot (25), the right flat tube locating slot (13) one by one;
4) between flat tube (26) and flat tube (26), place fin (27);
5) open left anchor clamps pneumatic means (23) and right anchor clamps pneumatic means (14), left clamp body (24) and right clamp body (15) clamp flat tube (26) right ends respectively, accomplish flat tube (26) right ends location;
6) open rear jig pneumatic means (11), rear jig body (12) promotion rear position plate (8) completion flat tube (26) and fin (27) are in the location of fore-and-aft direction;
7) assembling of flat tube (26) and fin (27) is accomplished; Close right anchor clamps pneumatic means (14); Right clamp body (15) right side is moved back and is unclamped; Close right locating slot pneumatic means (31) simultaneously, the descending answer of the right locating slot (13) of flat tube begins the assembling of right header (28) and flat tube (26) right-hand member;
8) after right header (28) assembling is accomplished, open right anchor clamps pneumatic means (14) once more, right clamp body (15) is accomplished location, right header (28) the right; Close left anchor clamps pneumatic power positioner (23) and flat
Manage left locating slot pneumatic means (33), left clamp body (24) moves to left, and the descending answer of flat tube left side locating slot (25) begins the assembling of left header (29) and flat tube (26) left end;
9) accomplish the assembling of left header (29), right header (28), flat tube (26) and fin (27); Close rear jig positioner (11) and right anchor clamps pneumatic means (14) afterwards; Rear jig body (12) is retreated and is resetted; Right clamp body (15) right side is moved back and is resetted, and takes out the workpiece that assembles at last, for the soldering operation is prepared.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210267585.4A CN102744604B (en) | 2012-07-30 | 2012-07-30 | Collecting pipe, flat pipe and fin assembling device and process for heat exchanger of air conditioner of automobile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210267585.4A CN102744604B (en) | 2012-07-30 | 2012-07-30 | Collecting pipe, flat pipe and fin assembling device and process for heat exchanger of air conditioner of automobile |
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| Publication Number | Publication Date |
|---|---|
| CN102744604A true CN102744604A (en) | 2012-10-24 |
| CN102744604B CN102744604B (en) | 2014-06-18 |
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| CN201210267585.4A Active CN102744604B (en) | 2012-07-30 | 2012-07-30 | Collecting pipe, flat pipe and fin assembling device and process for heat exchanger of air conditioner of automobile |
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| CN103143932A (en) * | 2013-03-14 | 2013-06-12 | 佛山市南海蕾特汽车配件有限公司 | Automatic assembly machine for automobile radiator fin |
| CN103213015A (en) * | 2013-03-26 | 2013-07-24 | 东莞华中科技大学制造工程研究院 | Automatic unloading calandria device for micro-channel flat tube |
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| CN103143932A (en) * | 2013-03-14 | 2013-06-12 | 佛山市南海蕾特汽车配件有限公司 | Automatic assembly machine for automobile radiator fin |
| CN103143932B (en) * | 2013-03-14 | 2015-06-24 | 佛山市南海蕾特汽车配件有限公司 | Automatic assembly machine for automobile radiator fin |
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| CN104625694A (en) * | 2015-01-14 | 2015-05-20 | 浙江康盛热交换器有限公司 | Heat exchanger assembling device and method |
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Denomination of invention: Collecting pipe, flat pipe and fin assembling device and process for heat exchanger of air conditioner of automobile Effective date of registration: 20171117 Granted publication date: 20140618 Pledgee: Bank of China Limited by Share Ltd. Longquan branch Pledgor: ZHEJIANG CHUANGXIN AUTO AIR-CONDITIONER Co.,Ltd. Registration number: 2017330000152 |
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Date of cancellation: 20220705 Granted publication date: 20140618 Pledgee: Bank of China Limited by Share Ltd. Longquan branch Pledgor: ZHEJIANG CHUANGXIN AUTO AIR-CONDITIONER Co.,Ltd. Registration number: 2017330000152 |
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Denomination of invention: Assembly equipment and process of collecting tube, flat tube and fin in heat exchanger of automobile air conditioner Effective date of registration: 20220707 Granted publication date: 20140618 Pledgee: Longquan Branch of China Construction Bank Co.,Ltd. Pledgor: ZHEJIANG CHUANGXIN AUTO AIR-CONDITIONER Co.,Ltd. Registration number: Y2022330001269 |
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