CN102733015A - Method for spinning segment color yarn by front area segmentation and drawing mechanism - Google Patents
Method for spinning segment color yarn by front area segmentation and drawing mechanism Download PDFInfo
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- CN102733015A CN102733015A CN2012102062605A CN201210206260A CN102733015A CN 102733015 A CN102733015 A CN 102733015A CN 2012102062605 A CN2012102062605 A CN 2012102062605A CN 201210206260 A CN201210206260 A CN 201210206260A CN 102733015 A CN102733015 A CN 102733015A
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Abstract
The invention discloses a method for spinning segment color yarn by front area segmentation and a drawing mechanism. The method comprises the following steps of: drawing and feeding a group A and a group B of fiber whiskers of which the linear density tex is Ta and Tb by a rear fixed roller and a rear loose roller which are arranged on the same rear roller shaft into a rear drawing area respectively, and keeping the drawing multiples of the rear area constant and the same, wherein in a front drawing area, the two groups of fibers are different in feeding speed and drawing multiple, and variable in segmentation; outputting by a front roller, adsorbing the group A and the group B of the drawn fiber whiskers to a mesh ring which is sleeved on a negative pressure special-shaped pipe; guiding and conveying by the mesh ring; allowing the fibers to pass through a Y-shaped or V-shaped air groove on the surface of the negative pressure special-shaped pipe; gathering and combining under the air flow adsorption action at the Y-shaped or V-shaped groove; and outputting and twisting by a yarn guide rubber roller to form fine yarn of which combination of different lengths and component ratios or combination of different colors are distributed in the length direction of the yarn.
Description
Technical field
The invention belongs to spinning shaping manufacture field, relate to the color spun yarn method of a kind of fine spining machine proparea segmentation section, and the device that is applicable to resultant yarn method of the present invention.
Background technology
Section coloured yarn is a kind ofly to be the yarn that is interrupted distribution at yarn longitudinal length direction Yarn color.The section coloured yarn that at present existing production technology is produced, its color scheme, yarn texture exist than big-difference because of the method for its production and processing is different.
Through the section coloured yarn that reeled yarn or single thread section dyeing method are produced, the fiber in each section color of its section coloured yarn line basically all is with of the same colour, and the section coloured yarn color is stiff, is prone to heavy regular.
Adopt the blending of different colouring performance fibers, the section coloured yarn of the explained hereafter that dyes again, its color scheme kind is few, and effect is influenced greatly by process conditions, section color segmentation random distribution, uncontrollable, different production batch effect reproduction property are unstable.
Adopt the color color matching of the mixing in doubling step section of carrying out, its resultant yarn need pass through the drawing-off of rove operation, spinning process again, and the color length of section is longer usually, section color effect yarn that can not the production short segments.
Adopt three rollers, the four roller fine spining machines spinning section coloured yarn of conventional roller list motor drive; Its yarn texture is A, the B composite construction yarn of discontinuity; Promptly at length direction along heart yarn A; Inequality, unequal length ground looping decorative yarn fiber B, so its yarn is in the longitudinal direction, thickness has significant change.
Adopt coaxial pair of rear roller spinning section coloured yarn; Two groups of fiber segmentations, equivalent, inequality proportions make up resultant yarn; Its yarn texture appears basically and is interrupted, the A of inequality proportion, B composite construction, if will realize that two groups of fibers fast or during the conversion alternate with each other of shorter length, the proparea drafting multiple of general roller drafting mechanism is bigger; Between its two one-components length; The transition length that two groups of fibers are A, B composite construction is longer, can not be fast, the short distance exchange, and the accurately distribution of control section coloured silk on length.
Summary of the invention
One object of the present invention is to provide a kind of fine spining machine proparea segmentation section color spun yarn method, and the special number of line density is respectively T
First, T
SecondTwo groups of fiber strips of first, second, through diplopore horn mouth feeding rear roller, draw feeding first break draft district respectively with back kink roller by the back fixedly roller that is installed on the same rear roller axle; Binary channels thread-carrier behind middle roller, again by be installed on the same middle roller axle in fixedly roller and middle kink roller draw the feeding front draft zone respectively, the back zone drafting multiple of two groups of fiber strips is controlled between 1: 1.05~1: 1.35; In the color technology of section, it is constant and equal that the back zone drafting multiple of two groups of fiber strips keeps, fixedly roller in the control, on the rear roller axle and kink roller rotating speed; Make its segmentation speed change, thereby control the feeding speed of two groups of fiber strips, be implemented in the front draft zone; Two groups of fiber feeding speed are different, and drafting multiple is different, and section variable; Two groups of fiber strips of first, second after front roller is exported, be drafted are adsorbed on the grid ring that is sleeved on the negative pressure special pipe; Carry by the grid ring guiding,, receive the air flow suction-operated at Y type or V-type air drain place to gather, merge through negative pressure special pipe surface Y type or V-type air drain; Through the output of guide rubber roll, twisting, formation has the spun yarn that on the length of yarn direction, is distributed with different length, the combination of different components ratio or different color combination, in the color spinning process of the section of it is characterized in that; Two groups of fiber strips of first, second are different from the speed of rear roller feeding, and it is constant and equal that the drafting multiple of the two groups of fiber strips in first break draft district keeps, thereby make the front draft zone feeding speed of two groups of fiber strips different; The drafting multiple of front draft zone is different; And the segmentation variation, this front draft zone drafting multiple segmentation changing method is compared to the color spinning process of section that the drafting multiple segmentation of first break draft district changes; Can make two groups of mutual conversion of fiber quick, section color conversion length is short, the color Changing Pattern of section is controlled.
The color spun yarn method of a kind of fine spining machine proparea segmentation section; Use Computerized controller; To control respectively two groups of fiber strips in, fixing and kink roller rotating speed on the rear roller axle carries out technique subsection control; Segmentation changes the feed quantity of two groups of fiber strips in the front draft zone, changes the content ratio of two groups of fibers in the resultant yarn, and the special number of two groups of line densities is respectively T
First, T
SecondFiber strip, the fixedly roller feeding of first ribbon from the back, the second ribbon is the feeding of kink roller from the back, at the i process section, in fixedly the surperficial linear speed of roller apron be V
Gu i, middle kink roller apron surface linear speed is V
I lives, in the i+1 process section, control V
I+1 livesThe increment of linear speed is V
Gu iThe T of the decrement of linear speed
First/ T
SecondDoubly, perhaps V
Gu i+1The increment of linear speed is V
I livesThe T of the decrement of linear speed
Second/ T
FirstDoubly; Guarantee that the total feed quantity of the fiber strip in middle roller feeding proparea is constant, spinning such as the realizations line density of etc.ing is controlled the total feed quantity of fiber strip that middle roller feeds the proparea and is fed at the different processes segment variable; Can realize ring shape yarn production; In the control fixedly roller and the not segmentation of middle kink roller turn round continuously, change the rear roller feeding velocity ratio combination of two groups of fiber strips, can realize waiting the production of line density arbitrary proportion AB composite yarn.
The color spun yarn method of a kind of fine spining machine proparea segmentation section; Combine with the compound resultant yarn method of long filament,, become fine compound section coloured yarn of length or the spinning of many components functional yams at front roller location one or more long filament of feeding or functional long filament; Long filament is in composite spinning; Play skeleton function, reduce the spinning broken end, the yarn texture of the fine compound section coloured yarn of length is with the radical of long filament feeding, change in location and different.
Another object of the present invention is to provide a kind of fine spining machine proparea segmentation section color spun yarn drafter.Drafter is by front roller, middle roller, rear roller and the top-roller leather roller corresponding with each roller, two draw zones in front and back that apron constitutes drafter, the rear roller that it is characterized in that drafter by rear roller axle and back fixedly roller, after the kink roller combine, middle roller be by the middle roller axle and in fixedly roller, middle kink roller combine; In fixedly roller fixedly roller front and back are corresponding with the back; Constitute one group of first break draft district roller, middle kink roller is corresponding with kink roller front and back, back, constitutes another group first break draft district roller; Corresponding to each spindle; Two groups of first break draft district rollers are paired, arranged side by side, coaxial, and the draw ratio in two groups of first break draft districts and keeps equating between 1: 1.05~1: 1.35 scope; In fixedly roller, middle kink roller respectively are set with a following apron of walking around down Xiao; Beaming roller and two upper leather rings of last Xiao's suit on the middle roller corresponding with it, two groups up and down four aprons constitute two proparea aprons arranged side by side and draw the yarn control zone, at front roller yarn output downside, be provided with the negative pressure special pipe; On the special pipe corresponding to two groups of fiber strip extraction locations of each ingot position; Have Y type or V-type air drain, be with grid ring on the special pipe, grid ring is driven on the shape tube surface by the guide rubber roll and slides; The servomotor drive that the front roller of drafter, middle back fixedly roller group, middle back kink roller group are controlled by Computerized controller; The speed section variable can be controlled two groups of fiber strips respectively and feed the front draft zone with different speed, mode continuous or that segmentation changes, and the spinning component changes or color section spun yarn that changes; Adopt proparea segmentation, speed change feeding method, can realize that two groups of mutual conversion of fiber strip minimum length quicker, conversion is shorter.
The color spun yarn drafter of a kind of fine spining machine proparea segmentation section, the rear roller of drafter are employed in the coaxial back fixedly roller and back kink roller of suit on the rear roller axle, and back fixedly roller is installed on the rear roller axle; Roller shaft rotates synchronously subsequently, and back kink roller kink is on the rear roller axle, and it rotates by back kink roller power transmission shaft transmission; Middle roller be employed in suit on the middle roller axle coaxial in fixedly roller and middle kink roller, in fixedly roller be installed on the middle roller axle, rotate synchronously with the middle roller axle; Middle kink roller kink is on the middle roller axle, and it rotates by middle kink roller power transmission shaft control, corresponding to each ingot position; The back fixedly roller and back kink roller, in fixedly roller and middle kink roller dispose in pairs, in fixedly roller and middle kink surface of roller annular knurl, the following apron of walking around down Xiao is housed respectively on it separately; The middle top roller axle is fitted with Xiao; Each end of middle top roller axle all adjacently can be separately rotates around the middle top roller axle near being set with two, and with in fixing corresponding middle top roller bearing roller about roller and the middle kink roller; Two upper leather rings corresponding with following apron; Be sleeved on Xiao and the middle top roller bearing roller, on last Xiao spacing block be housed, the binary channels thread-carrier is housed behind the middle roller.
The color spun yarn drafter of a kind of fine spining machine proparea segmentation section; Except that before, during and after three drafting roller shafts; Drafter increases a middle kink roller power transmission shaft at the middle roller downside; Middle kink roller power transmission shaft and middle roller axle are installed on the same middle roller seat, and its centre-to-centre spacing is fixed, and middle kink roller power transmission shaft is through being packed in kink roller in the gear drive on the axle; Kink roller power transmission shaft after the rear roller downside increases by one, back kink roller power transmission shaft is through being packed in kink roller after profile of tooth belt wheel on the axle, the cog belt transmission; The front roller of mechanism, in fixing fixedly roller group, middle kink roller and the servomotor drive of back kink roller group of roller and back by Computerized controller control, the speed section variable is through controlling the rotating speed of rear roller group in two groups of fixing and the kinks; Under the control fragmentation state, the feeding total amount of control middle roller in arbitrary Δ t time is constant, can realize waiting the color spinning of line density section; Under the control fragmentation state; The feeding total amount of control middle roller in the Δ t time in each segmentation changes with segmentation, can realize the color yarn of ring section, to the setting of each segmentation process section time quantum; Get final product the color length of control section; Under fragmentation state not, change the rear roller feeding velocity ratio of two groups of fiber strips, can realize waiting the production of line density arbitrary proportion AB composite yarn.
The color spun yarn drafter of a kind of fine spining machine proparea segmentation section combines with the long filament feeding unit, on reel cage, increases the thread-tension device; Above front roller, increase long filament location guide wheel, or increase long filament feeding thread guide, location one or more long filament of feeding or functional filament before or after front roller in front roller the place ahead; Can produce section coloured yarn or many components functional yams of multiple length fiber composite structure; Become the color mechanism of the fine compound section of spinning of length, simultaneously because long filament in composite spinning, plays skeleton function; Can strengthen the composite yarn brute force, reduce the spinning broken end.
The beneficial effect that technical scheme of the present invention realizes:
The pattern of general knitted in flat knitting machine clothes all is through method means such as hand-embroidered, stamp, garment piece or yarn splicings, and the knit fabric effect that the section coloured yarn that the color technology of existing section is produced produces all is the color decorative pattern of some random distribution.Through spinning technique, according to the layout of ready-made clothes clothes, spin the color yarn surely, through the processing of straight-bar machines clothes, one-step shaping constitutes the costume design pattern, and this is one of the object of the invention.Utilization is the color spinning means of section accurately, realize the reproduction of knitted in flat knitting machine costume design pattern, are the new ideas of spinning technique and knitwear production technology.Color spun yarn method of a kind of fine spining machine proparea segmentation section that the present invention proposes and drafter; Can realize color variation of section quick, short distance; For production such as has at line density, the segmentation of two component fast speed, the accurate color yarn of the color length of control section, position; Ways and means is provided,, has expanded the space for the exploitation of subsequent product.
Description of drawings
Fig. 1 is the sketch map of color spun yarn method of a kind of fine spining machine of the present invention proparea segmentation section and drafter;
Fig. 2 is the sketch map on the K direction among Fig. 1 of the present invention;
Fig. 3 is a coaxial combination laura structure sketch map of the present invention;
Fig. 4 is kink roller drive mechanism sketch map behind the present invention.
Fig. 5 is kink roller drive mechanism sketch map among the present invention.
Fig. 6 combines the sketch map of embodiment with the long filament feeding unit for the present invention;
The specific embodiment
Describe technical scheme of the present invention in detail below in conjunction with accompanying drawing.
Embodiment one
As depicted in figs. 1 and 2, the color spun yarn method of a kind of fine spining machine of the present invention proparea segmentation section feeds through lever jack (11), diplopore horn mouth (12) two groups of ribbons of first, second respectively from rear roller; Clamp respectively and holds by back fixedly roller (22) on the rear roller axle (21) and back kink roller (23), through binary channels thread-carrier (13), feeding middle roller axle (41) go up correspondence in fixedly roller (42) and middle kink roller (43); Gripped and be fed forward to front roller (6) by apron under the middle roller (421,431), middle roller upper leather ring (521,531) elasticity, in the front draft zone, two groups of middle roller speed differ; The proparea drafting multiple of two groups of fiber strips differs, and changes with the speed segmentation of middle roller, two groups of fiber strips after front roller 6 drawing-offs output; Carry by grid ring (82); Suction gathers surperficial Y type of pipe (8) or V-type air-flow guiding groove through negative pressure, under the suction effect of gathering of air flow, condenses together; Through guiding rubber roll (9) output, twisted into section coloured yarn.
During the spinning of section coloured silk, the drafting multiple S of the two groups of rollers in first break draft district
Gu, S
LiveConfirmed between the scope at 1: 1.05~1: 1.35, keep constant in the identical product technology, and S
Gu=S
Live=S, in i process section, the feed quantity in the proparea of two groups of ribbons of first, second depend on respectively be sleeved on the middle roller axle in fixedly roller and middle kink roller in apron surface line speed V down
Gu iAnd V
I lives, the feed quantity in the apron draft district, feeding proparea in arbitrary Δ t time is (T
FirstV
Gu i+ T
SecondV
I lives) Δ t/S.
On the technology controlling and process, the special number of two groups of line densities is respectively T
First, T
SecondFiber strip, the first ribbon is fixedly roller (22) feeding from the back, and the second ribbon is from back kink roller (23) feeding, back zone drafting multiple S
Gu=S
Live=S, then in the correspondence fixedly the special number of the fiber strip of roller feeding be T
First/ S, the special number of the fiber strip of middle kink roller feeding is T
Second/ S, to all process sections, control V
I+1 livesThe increment of linear speed is V
Gu iThe T of the decrement of linear speed
First/ T
SecondDoubly, perhaps V
Gu i+1The increment of linear speed is V
I livesThe T of the decrement of linear speed
Second/ T
FirstDoubly, remain on spinning process in arbitrary Δ t time, two groups of fiber strips are constant at total feed quantity of middle roller, can realize waiting line density feeding spinning; If be controlled in the Δ t time,, can realize the yarn production that ring shape thickness changes total the feed quantity of middle roller fiber strip changes and the variable feeding with process section; To the setting of each process section time quantum, get final product the color length of control section; Under fragmentation state, control V
Gu i/ V
I livesVarious different ratios make up, and can realize the combined effect of different fibers, color; If control fixedly roller is turned round with back not segmentation of kink roller continuously, change the feeding velocity composition of two groups of fiber strip rear rollers, can realize waiting the production of line density arbitrary proportion AB composite yarn.
Like Fig. 1, Fig. 2, shown in Figure 3, the color spun yarn drafter of a kind of fine spining machine proparea segmentation section that the present invention proposes, the rear roller of drafter are employed in rear roller axle (21) and go up coaxial back fixedly roller (22) of suit and back kink roller (23); Back fixedly roller (22) is installed on the rear roller axle (21), and roller shaft (21) rotates synchronously subsequently, and back kink roller (23) kink is on rear roller axle (21); It rotates by back kink roller power transmission shaft (24) transmission, middle roller be employed in middle roller axle (41) go up suit coaxial in fixedly roller (42) and middle kink roller (43), in fixedly roller (42) be installed on the middle roller axle (41); Rotate synchronously with middle roller axle (41), middle kink roller (43) kink is on middle roller axle (41), and its rotation is controlled by middle kink roller power transmission shaft (45); Corresponding to each ingot position; The back fixedly roller (22) and back kink roller (23), in fixedly roller (42) and middle kink roller (43) are paired disposes, in fixedly roller (42) and middle kink roller (43) surface knurling, the following apron (421,431) of walking around down Xiao (44) is housed respectively on it separately; Middle top roller axle (51) is fitted with Xiao (54); Each end of middle top roller axle (51) all adjacently can be separately rotates around middle top roller axle (51) near being set with two, and with in fixedly roller (42) and the corresponding up and down middle top roller bearing roller (52,53) of middle kink roller (43); Two upper leather rings (521,531) corresponding with following apron (421,431); Be sleeved on Xiao (54) and the middle top roller bearing roller (521,531), spacing block (541) is housed on last Xiao (54), binary channels thread-carrier (13) is housed behind the middle roller; At front roller (6) yarn output downside; Be provided with negative pressure special pipe (81), corresponding to two groups of fiber strip extraction locations of each ingot position, have Y type or V-type air drain on the pipe; Be with grid ring (82) on the special pipe, grid ring (82) is driven on shape tube (81) surface by guide rubber roll (9) and slides.
Like Fig. 4, shown in Figure 5; Except that before, during and after three drafting roller shafts; Mechanism increases a middle kink roller power transmission shaft (45) at the middle roller downside; Middle kink roller power transmission shaft (45) is installed on the same middle roller seat with middle roller axle (41), and its centre-to-centre spacing is fixed, and middle kink roller power transmission shaft (45) is through being packed in kink roller (43) in gear (451) transmission on the axle; Kink roller power transmission shaft (24) after the rear roller downside increases by one, back kink roller power transmission shaft (24) is through being packed in kink roller (23) after profile of tooth belt wheel (241) on the axle, cog belt (242) transmission.
Drafter middle roller and rear roller adopt the coaxial combination roller; With respect to each ingot position; In, before and after on the rear roller axle corresponding back fixedly roller with in fixedly roller, back kink roller constitute two groups of arranged side by side, coaxial roller groups with middle kink roller, the gearratio of roller group front and back roller between 1: 1.05~1: 1.35, in fixing two times four aprons on roller, middle kink roller and middle top roller and suit two on it; Constitute two proparea aprons arranged side by side and draw the yarn control zone; The set of the fiber strip of drafter adopts the negative pressure trough air to gather, the fixing servomotor drive controlled by Computerized controller of roller group, kink roller group on front roller, the middle rear roller axle; The speed section variable; Through fixing on centering, the rear roller axle and two groups of roller rotating speeds controls of kink, realize front draft zone with two groups of fiber strip segmentations, speed change feeding drafter, make two groups of fibers obtain the combination of different proportion, segmentation variation.
Embodiment two
As shown in Figure 6; The color spun yarn drafter of a kind of fine spining machine proparea segmentation section can combine with the long filament feeding unit, and thread-tension device (101) is contained on the reel cage, long filament location guide wheel (102) is loaded on the front roller top; Long filament (third) is through thread-tension device (101), long filament location guide wheel (102); The location feeding promptly possesses long filament Compound Machining function behind front roller, but the fine compound section coloured yarn of production length or many components functional yams.
Claims (7)
1. the color spun yarn method of a fine spining machine proparea segmentation section, the special number of line density is respectively T
First, T
SecondTwo groups of fiber strips of first, second, through diplopore horn mouth feeding rear roller, draw feeding first break draft district respectively with back kink roller by the back fixedly roller that is installed on the same rear roller axle; Binary channels thread-carrier behind middle roller, again by be installed on the same middle roller axle in fixedly roller and middle kink roller draw the feeding front draft zone respectively, the back zone drafting multiple of two groups of fiber strips is controlled between 1: 1.05~1: 1.35; In the color technology of section, it is constant and equal that the back zone drafting multiple of two groups of fiber strips keeps, fixedly roller in the control, on the rear roller axle and kink roller rotating speed; Make its segmentation speed change, thereby control the feeding speed of two groups of fiber strips, be implemented in the front draft zone; Two groups of fiber feeding speed are different, and drafting multiple is different, and section variable; Two groups of fiber strips of first, second after front roller is exported, be drafted are adsorbed on the grid ring that is sleeved on the negative pressure special pipe; Carry by the grid ring guiding,, receive the air flow suction-operated at Y type or V-type air drain place to gather, merge through negative pressure special pipe surface Y type or V-type air drain; Through the output of guide rubber roll, twisting, formation has the spun yarn that on the length of yarn direction, is distributed with different length, the combination of different components ratio or different color combination, in the color spinning process of the section of it is characterized in that; Two groups of fiber strips of first, second are different from the speed of rear roller feeding, and it is constant and equal that the drafting multiple of the two groups of fiber strips in first break draft district keeps, thereby make the front draft zone feeding speed of two groups of fiber strips different; The drafting multiple of front draft zone is different; And the segmentation variation, this front draft zone drafting multiple segmentation changing method is compared to the color spinning process of section that the drafting multiple segmentation of first break draft district changes; Can make two groups of mutual conversion of fiber quick, section color conversion length is short, the color Changing Pattern of section is controlled.
2. the color spun yarn method of a kind of fine spining machine proparea segmentation section according to claim 1; It is characterized in that using Computerized controller; To control respectively two groups of fiber strips in, fixing and kink roller rotating speed on the rear roller axle carries out technique subsection control; Segmentation changes the feed quantity of two groups of fiber strips in the front draft zone, changes the content ratio of two groups of fibers in the resultant yarn, and the special number of two groups of line densities is respectively T
First, T
SecondFiber strip, the fixedly roller feeding of first ribbon from the back, the second ribbon is the feeding of kink roller from the back, at the i process section, in fixedly the surperficial linear speed of roller apron be V
Gu i, middle kink roller apron surface linear speed is V
I lives, in the i+1 process section, control V
I+1 livesThe increment of linear speed is V
Gu iThe T of the decrement of linear speed
First/ T
SecondDoubly, perhaps V
Gu i+1The increment of linear speed is V
I livesThe T of the decrement of linear speed
Second/ T
FirstDoubly; Guarantee that the total feed quantity of the fiber strip in middle roller feeding proparea is constant, spinning such as the realizations line density of etc.ing is controlled the total feed quantity of fiber strip that middle roller feeds the proparea and is fed at the different processes segment variable; Can realize ring shape yarn production; In the control fixedly roller and the not segmentation of middle kink roller turn round continuously, change the rear roller feeding velocity ratio combination of two groups of fiber strips, can realize waiting the production of line density arbitrary proportion AB composite yarn.
3. the color spun yarn method of a kind of fine spining machine proparea segmentation section according to claim 1; It is characterized in that combining,, become fine compound section coloured yarn of length or the spinning of many components functional yams at front roller location one or more long filament of feeding or functional long filament with the compound resultant yarn method of long filament; Long filament is in composite spinning; Play skeleton function, reduce the spinning broken end, the yarn texture of the fine compound section coloured yarn of length is with the radical of long filament feeding, change in location and different.
4. one kind is used for the color spun yarn drafter of the described fine spining machine of claim 1 proparea segmentation section, and drafter is by front roller, middle roller, rear roller and the top-roller leather roller corresponding with each roller, two draw zones in front and back that apron constitutes drafter, the rear roller that it is characterized in that drafter by the rear roller axle with after fixedly roller, after the kink roller combine; Middle roller be by the middle roller axle with in fixedly roller, middle kink roller combine, in fixedly roller constitute one group of first break draft district roller with afterwards fixedly the roller front and back are corresponding; Middle kink roller is corresponding with kink roller front and back, back; Constitute another group first break draft district roller, corresponding to each spindle, two groups of first break draft district rollers are paired, arranged side by side, coaxial; The draw ratio in two groups of first break draft districts is between 1: 1.05~1: 1.35 scope; And keep to equate, in fixedly roller, middle kink roller respectively be set with a following apron of walking around down Xiao, beaming roller and two upper leather rings of last Xiao's suit on the middle roller corresponding with it, two proparea aprons arranged side by side of four aprons formations draw the yarn control zone about in the of two groups; At front roller yarn output downside; Be provided with the negative pressure special pipe, corresponding to two groups of fiber strip extraction locations of each ingot position, have Y type or V-type air drain on the special pipe; Be with grid ring on the special pipe; Grid ring is driven on the shape tube surface by the guide rubber roll and slides, and the front roller of drafter, middle back be the servomotor drive controlled by Computerized controller of roller group, middle back kink roller group fixedly, the speed section variable; Can control two groups of fiber strips respectively and feed the front draft zone with different speed, mode continuous or that segmentation changes; The spun yarn that variation of spinning component or color section change adopts proparea segmentation, speed change feeding method, can realize that two groups of mutual conversion of fiber strip minimum length quicker, conversion is shorter.
5. the color spun yarn drafter of fine spining machine according to claim 4 proparea segmentation section is characterized in that the rear roller of drafter is employed in the coaxial back fixedly roller and back kink roller of suit on the rear roller axle, and back fixedly roller is installed on the rear roller axle; Roller shaft rotates synchronously subsequently, and back kink roller kink is on the rear roller axle, and it rotates by back kink roller power transmission shaft transmission; Middle roller be employed in suit on the middle roller axle coaxial in fixedly roller and middle kink roller, in fixedly roller be installed on the middle roller axle, rotate synchronously with the middle roller axle; Middle kink roller kink is on the middle roller axle, and it rotates by middle kink roller power transmission shaft control, corresponding to each ingot position; The back fixedly roller and back kink roller, in fixedly roller and middle kink roller dispose in pairs, in fixedly roller and middle kink surface of roller annular knurl, the following apron of walking around down Xiao is housed respectively on it separately; The middle top roller axle is fitted with Xiao; Each end of middle top roller axle all adjacently can be separately rotates around the middle top roller axle near being set with two, and with in fixing corresponding middle top roller bearing roller about roller and the middle kink roller; Two upper leather rings corresponding with following apron; Be sleeved on Xiao and the middle top roller bearing roller, on last Xiao spacing block be housed, the binary channels thread-carrier is housed behind the middle roller.
6. the color spun yarn drafter of fine spining machine according to claim 4 proparea segmentation section; It is characterized in that except that before, during and after three drafting roller shafts; Drafter increases a middle kink roller power transmission shaft at the middle roller downside; Middle kink roller power transmission shaft and middle roller axle are installed on the same middle roller seat, and its centre-to-centre spacing is fixed, and middle kink roller power transmission shaft is through being packed in kink roller in the gear drive on the axle; Kink roller power transmission shaft after the rear roller downside increases by one, back kink roller power transmission shaft is through being packed in kink roller after profile of tooth belt wheel on the axle, the cog belt transmission; The front roller of mechanism, in fixing fixedly roller group, middle kink roller and the servomotor drive of back kink roller group of roller and back by Computerized controller control, the speed section variable is through controlling the rotating speed of rear roller group in two groups of fixing and the kinks; Under the control fragmentation state, the feeding total amount of control middle roller in arbitrary Δ t time is constant, can realize waiting the color spinning of line density section; Under the control fragmentation state; The feeding total amount of control middle roller in the Δ t time in each segmentation changes with segmentation, can realize the color yarn of ring section, to the setting of each segmentation process section time quantum; Get final product the color length of control section; Under fragmentation state not, change the rear roller feeding velocity ratio of two groups of fiber strips, can realize waiting the production of line density arbitrary proportion AB composite yarn.
7. the color spun yarn drafter of fine spining machine according to claim 4 proparea segmentation section; It is characterized in that combining, on reel cage, increase the thread-tension device, above front roller, increase long filament location guide wheel with the long filament feeding unit; Or increase long filament feeding thread guide in front roller the place ahead; Location one or more long filament of feeding or functional filament before or after front roller, section coloured yarn or the many components functional yams that can produce multiple length fiber composite structure become the color mechanism of the fine compound section of spinning of length.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201210206260.5A CN102733015B (en) | 2012-02-21 | 2012-06-11 | Method for spinning segment color yarn by front area segmentation and drawing mechanism |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2012100442633A CN102560759A (en) | 2012-02-21 | 2012-02-21 | Ring spun sectional-color yarn and preparing method and device thereof |
CN201210044263.3 | 2012-02-21 | ||
CN201210206260.5A CN102733015B (en) | 2012-02-21 | 2012-06-11 | Method for spinning segment color yarn by front area segmentation and drawing mechanism |
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CN2012202928247U Expired - Fee Related CN202626391U (en) | 2012-02-21 | 2012-06-11 | Front-area sectioned color spun yarn drawing mechanism of spinning frame |
CN201210206260.5A Expired - Fee Related CN102733015B (en) | 2012-02-21 | 2012-06-11 | Method for spinning segment color yarn by front area segmentation and drawing mechanism |
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CN107419394A (en) * | 2017-06-16 | 2017-12-01 | 中原工学院 | One kind mixes spinning disconnected color Skeletal yarn and preparation method thereof |
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CN107287705B (en) * | 2017-07-14 | 2023-07-21 | 经纬智能纺织机械有限公司 | Multifunctional intelligent control spinning frame transmission device |
CN108716038A (en) * | 2018-05-31 | 2018-10-30 | 德州华源生态科技有限公司 | The production method of two channel air-jet eddy-current mixed yarns |
CN109706576A (en) * | 2018-12-24 | 2019-05-03 | 嘉兴学院 | A kind of length fibre slub production method and the fine compound slub of length |
CN109735977A (en) * | 2019-03-13 | 2019-05-10 | 巢湖雅戈尔色纺科技有限公司 | Alternation drawing-off Five-channel spinning apparatus and the spinning method for genuine for becoming branch no-load voltage ratio change twisted yarn |
CN109735977B (en) * | 2019-03-13 | 2023-09-19 | 安徽新雅新材料有限公司 | Alternating drafting five-channel spinning device and spinning method of variable-count variable-ratio variable-twist yarn |
CN110983538A (en) * | 2019-12-20 | 2020-04-10 | 绍兴瑶光新材料科技有限公司 | Production method of long and short composite colored spun yarn |
CN110983538B (en) * | 2019-12-20 | 2021-11-09 | 杭州朗润纺织有限公司 | Drafting mechanism for long and short composite colored spun yarns |
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CN202626391U (en) | 2012-12-26 |
CN102733015B (en) | 2014-06-04 |
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