CN102732730B - Recovery method for vanadium component in selective catalytic reduction denitration catalyst - Google Patents

Recovery method for vanadium component in selective catalytic reduction denitration catalyst Download PDF

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CN102732730B
CN102732730B CN2012102202969A CN201210220296A CN102732730B CN 102732730 B CN102732730 B CN 102732730B CN 2012102202969 A CN2012102202969 A CN 2012102202969A CN 201210220296 A CN201210220296 A CN 201210220296A CN 102732730 B CN102732730 B CN 102732730B
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vanadium
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electrolysis
catalyst
electrolyzer
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CN102732730A (en
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肖雨亭
赵建新
汪德志
彭光军
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Guoneng Longyuan catalyst Jiangsu Co.,Ltd.
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Jiangsu Longyuan Catalyst Co Ltd
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Abstract

The invention relates to a recovery method for the component of vanadium in a selective catalytic reduction denitration catalyst, which belongs to the technical field of catalyst recovery. The method comprises the following steps: smashing a waste vanadium-tungsten-titanium based catalyst, adding the smashed catalyst into an electrolytic bath for electrolysis so as to obtain negative electrode mixed liquor in the electrolytic bath, and carrying out filtration and separation on the negative electrode mixed liquor to obtain a vanadium-containing mixed solution; subjecting the vanadium-containing mixed solution to secondary electrolysis so as to obtain secondary electrolysis positive electrode mixed liquor; and adjusting the pH value of the positive electrode mixed liquor with an alkali solution, then reacting an ammonium salt solution with the positive electrode mixed liquor overnight so as to allow vanadium to be precipitated, carrying out filtration to obtain a white solid, and firing the white solid to obtain a recovered product, i.e., a pale yellow solid containing vanadium. The recovery method provided in the invention has the following advantages: the method can be carried out at normal temperature, reaction conditions are mild, an electrolytic reaction has good chemical reaction selectivity, and complete recovery of the component of vanadium can be realized substantially.

Description

The method that denitrifying catalyst with selective catalytic reduction vanadium component reclaims
Technical field
The present invention relates to a kind of method that denitrifying catalyst with selective catalytic reduction vanadium component reclaims, belong to the catalyst recovery technical field.
Background technology
Along with the control of national team's discharged nitrous oxides during " 12 " is more and more stricter, SCR (SCR) technology is widely used in the denitrating system of coal-burning power plant because of its efficient and reliable denitration performance.The cardinal principle of SCR technique is to spray into NH in the boiler emission flue gas 3Deng reductive agent, under the effect of catalyzer, the N harmless with the NOx generation in flue gas 2And H 2O。
The technological core of SCR technique is vanadium tungsten Ti-base catalyst, exists the active problem that descends in operational process.Cause the reason of catalyst deactivation to have a lot, the impact of existing operation condition, such as the dust in flue gas and temperature fluctuation meeting cause damage to catalyzer macroscopic view result, the effect of various poisonous and harmful chemical compositions in flue gas is also arranged, and wherein the toxic action that has of arsenic element, basic metal, alkaline-earth metal and metal oxide is the most obvious.
The processing of spent catalyst can be divided into regeneration and reclaim two portions.Catalyst regeneration is mainly can recover the catalyzer of denitration performance for some; For the spent catalyst that can't regenerate, the processing mode that has economic benefit most is exactly the metallic element that reclaims wherein, comprises the recovery of vanadium, tungsten, titanium elements.At present metallic element way of recycling commonly used is to add alkaline matter to carry out high-temperature calcination then to separate by operations such as water logging precipitations and obtain various metallic elements.
Summary of the invention
The purpose of this invention is to provide a kind of method that brand-new denitrifying catalyst with selective catalytic reduction vanadium component reclaims, not by the high temperature sodium roasting, have the advantage of certain saving energy in the vanadium component reclaims.
According to technical scheme provided by the invention, a kind of method that denitrifying catalyst with selective catalytic reduction vanadium component reclaims, step is as follows:
(1) pulverize: get waste and old vanadium tungsten Ti-base catalyst and be crushed to 200 ~ 300 orders;
(2) electrolysis: get electrolyzer, all add the strong electrolytic solution of the anti-reduction of 2 ~ 10mol/L in the positive and negative polarities electrolyzer, the waste and old vanadium tungsten Ti-base catalyst of getting step (1) pulverizing adds in the electrolyzer negative pole, and the control electrolytic current density is 60 ~ 100mA/cm 2Carrying out constant-current electrolysis or controlling electrolysis voltage is that 2 ~ 6V carries out constant-potential electrolysis;
(3) separate: after the power taking solution in electrolyzer the negative pole mixed solution carry out filtering separation with Büchner funnel, obtain containing the mixing solutions of vanadium mass concentration 10% ~ 18%;
(4) re-electrolysis: again get another electrolyzer, contain the vanadium mixing solutions what the electrolyzer positive pole added step (3) to separate to obtain, negative pole adds the strong electrolytic solution of the anti-reduction of 2 ~ 10mol/L, and the control electrolytic current density is 60 ~ 100mA/cm 2Carrying out constant-current electrolysis or controlling electrolysis voltage is that 2 ~ 6V carries out constant-potential electrolysis;
(5) aftertreatment: getting the anodal mixed solution of gained after step (4) re-electrolysis, to be adjusted to pH with the basic solution of mass concentration 10% ~ 50% be 10 ~ 12, then use the precipitation of spending the night of the ammonium salt solution of 120 ~ 300g/L, filtration obtains white solid, after 450 ~ 690 ℃ of calcination 1 ~ 5h, the product after being recycled contains the faint yellow solid of vanadium.
During step (2) electrolysis, required electrolysis electricity Q (Ah) calculates according to the amount that contains vanadium in the waste and old vanadium tungsten Ti-base catalyst that adds, and calculating formula is as follows:
Q(Ah)=0.32×m×V 2O 5%(Ah);
Wherein, m is the quality of waste and old vanadium tungsten Ti-base catalyst, and unit is g; V 2O 5% contains V in spent catalyst 2O 5Mass percentage content, unit is 1.
The chemical equation of electrolysis is as follows:
Anodal: 2H 2O-4e-〉 4H ++ O 2↑;
Negative pole: V 2O 5+ 6H ++ 2e-〉 2VO 2++ 3H 2O, VO 2++ 2H ++ e-〉 V 3++ H 2O。
The required electrolysis electricity Q of step (4) re-electrolysis (Ah) obtains according to the cubage of vanadium in positive solution in electrolyzer (IV), and calculating formula is as follows:
Q(Ah)=0.58×m×V(IV)%(Ah);
Wherein, m is the quality of electrolyzer positive solution, and unit is g; V(IV) % is V(IV in the electrolyzer positive solution) mass percentage content, unit is 1.
The chemical equation of electrolysis is as follows:
Anodal: 2VO 2++ 3H 2O-2e-〉 V 2O 5+ 6H +, V 3++ H 2O-e-〉 VO 2++ 2H +
Negative pole: 2H ++ 2e-〉 H 2↑.
The concentration of the strong electrolytic solution of described anti-reduction is 3 ~ 5mol/L.The strong electrolytic solution of described anti-reduction is Na 2SO 4, K 2SO 4, NaNO 3, KNO 3, NaCl, KCl or H 2SO 4Solution.
The described basic solution mass concentration of step (5) is 10% ~ 50%.Described basic solution is ammoniacal liquor, KOH, RbOH, CsOH or NaOH solution.
The described ammonium salt solution concentration of step (5) is 120 ~ 300g/L.Described ammonium salt solution is NH 4Cl, NH 4NO 3Or (NH 4) 2SO 4Solution.
The present invention has following advantage: the present invention can operate at normal temperatures, and reaction conditions is comparatively gentle, and electrolytic reaction has selectivity of chemical equation preferably, and basically can accomplish the recovery fully of vanadium component.
Embodiment
Embodiment 1
(1) pulverize: get waste and old vanadium tungsten Ti-base catalyst and be crushed to 200 ~ 300 orders;
(2) electrolysis: get electrolyzer, all add the H of 4mol/L in the positive and negative polarities electrolyzer 2SO 4Solution, the waste and old vanadium tungsten Ti-base catalyst of getting step (1) pulverizing adds in the electrolyzer negative pole, and the control electrolytic current density is 80mA/cm 2Carry out constant-current electrolysis;
The chemical equation of electrolysis is as follows:
Anodal: 2H 2O-4e-〉 4H ++ O 2↑;
Negative pole: V 2O 5+ 6H ++ 2e〉2VO 2++ 3H 2O, VO 2++ 2H ++ e〉V 3++ H 2O;
Electrolysis electricity can calculate according to vanadium (V) content in electrolyzer negative pole mixed solution, calculates electrolysis electricity Q (Ah)=32Ah by following formula:
Q (Ah)=0.32 * m * V 2O 5% (Ah), wherein, m=10000g; V 2O 5%=1%;
(3) separate: negative pole mixed solution filtering separation in electrolyzer after the power taking solution obtains containing the mixing solutions of vanadium mass concentration 12%;
(4) re-electrolysis: again get another electrolyzer, contain the vanadium mixing solutions what the electrolyzer positive pole added step (3) to separate to obtain, negative pole adds the H of 4mol/L 2SO 4Solution, the control electrolytic current density is 80mA/cm 2Carry out constant-current electrolysis;
The chemical equation of electrolysis is as follows:
Anodal: 2VO 2++ 3H 2O-2e-〉 V 2O 5+ 6H +, V 3++ H 2O-e-〉 VO 2++ 2H +
Negative pole: 2H ++ 2e-〉 H 2↑;
Electrolysis electricity can calculate according to vanadium (IV) content in the electrolyzer positive solution, calculates electrolysis electricity Q (Ah)=55.68Ah by following formula:
Q (Ah)=0.58 * m * V (IV) % (Ah), wherein, m=800g; V(IV) %=12%;
(5) aftertreatment: get and use 120g/LNH after the anodal mixed solution 10%NaOH of gained solution is regulated pH to 11 after step (4) re-electrolysis 4The precipitation of spending the night of Cl solution is filtered and is obtained white solid, and after 450 ℃ of calcinations, the product after being recycled contains the faint yellow solid of vanadium, wherein contains 58% vanadium (V) component.
Embodiment 2
(1) pulverize: get waste and old vanadium tungsten Ti-base catalyst and be crushed to 200 ~ 300 orders;
(2) electrolysis: get electrolyzer, all add the NaNO of 5mol/L in the positive and negative polarities electrolyzer 3Solution, the waste and old vanadium tungsten Ti-base catalyst of getting step (1) pulverizing adds in the electrolyzer negative pole, and the control electrolytic current density is 100mA/cm 2Carry out constant-current electrolysis;
The chemical equation of electrolysis is as follows:
Anodal: 2H 2O-4e-〉 4H ++ O 2↑;
Negative pole: V 2O 5+ 6H ++ 2e-〉 2VO 2++ 3H 2O, VO 2++ 2H ++ e-〉 V 3++ H 2O;
Electrolysis electricity can calculate according to vanadium (V) content in electrolyzer negative pole mixed solution, calculates electrolysis electricity Q (Ah)=48Ah by following formula:
Q (Ah)=0.32 * m * V 2O 5% (Ah), wherein, m=10000g; V 2O 5%=1.5%;
(3) separate: negative pole mixed solution filtering separation in electrolyzer after the power taking solution obtains containing the mixing solutions of vanadium mass concentration 18%;
(4) re-electrolysis: again get another electrolyzer, contain the vanadium mixing solutions what the electrolyzer positive pole added step (3) to separate to obtain, negative pole adds the NaNO of 5mol/L 3Solution, the control electrolytic current density is 100mA/cm 2Carry out constant-current electrolysis;
The chemical equation of electrolysis is as follows:
Anodal: 2VO 2++ 3H 2O-2e-〉 V 2O 5+ 6H +, V 3++ H 2O-e-〉 VO 2++ 2H +
Negative pole: 2H ++ 2e-〉 H 2↑;
Electrolysis electricity can calculate according to vanadium (IV) content in the electrolyzer positive solution, calculates electrolysis electricity Q (Ah)=83.52Ah by following formula:
Q(Ah)=0.58×m×V(IV)%(Ah),m=800g;V(IV)%=18%;
(5) aftertreatment: get and use 120g/LNH after the anodal mixed solution 10%KOH of gained solution is regulated pH to 11 after step (4) re-electrolysis 4NO 3The solution precipitation of spending the night is filtered and is obtained white solid, and after 450 ℃ of calcinations, the product after being recycled contains the faint yellow solid of vanadium, wherein contains 58% vanadium (V) component.
Embodiment 3
(1) pulverize: get waste and old vanadium tungsten Ti-base catalyst and be crushed to 200 ~ 300 orders;
(2) electrolysis: get electrolyzer, all add the NaCl solution of 3mol/L in the positive and negative polarities electrolyzer, the waste and old vanadium tungsten Ti-base catalyst of getting step (1) pulverizing adds in the electrolyzer negative pole, and the control electrolytic current density is 60mA/cm 2Carry out constant-current electrolysis;
The chemical equation of electrolysis is as follows:
Anodal: 2H 2O-4e-〉 4H ++ O 2↑;
Negative pole: V 2O 5+ 6H ++ 2e-〉 2VO 2++ 3H 2O, VO 2++ 2H ++ e-〉 V 3++ H 2O;
Electrolysis electricity can calculate according to vanadium (V) content in electrolyzer negative pole mixed solution, calculates electrolysis electricity Q (Ah)=16Ah by following formula:
Q (Ah)=0.32 * m * V 2O 5% (Ah), wherein, m=10000g; V 2O 5%=0.5%;
(3) separate: negative pole mixed solution filtering separation in electrolyzer after the power taking solution obtains containing the mixing solutions of vanadium mass concentration 10%;
(4) re-electrolysis: again get another electrolyzer, contain the vanadium mixing solutions what the electrolyzer positive pole added step (3) to separate to obtain, negative pole adds the NaCl solution of 3mol/L, and the control electrolytic current density is 60mA/cm 2Carry out constant-current electrolysis;
The chemical equation of electrolysis is as follows:
Anodal: 2VO 2++ 3H 2O-2e-〉 V 2O 5+ 6H +, V 3++ H 2O-e-〉 VO 2++ 2H +
Negative pole: 2H ++ 2e-〉 H 2↑;
Electrolysis electricity can calculate according to vanadium (IV) content in the electrolyzer positive solution, calculates electrolysis electricity Q (Ah)=46.4Ah by following formula:
Q(Ah)=0.58×m×V(IV)%(Ah),m=800g;V(IV)%=10%;
(5) aftertreatment: get after step (4) re-electrolysis the anodal mixed solution of gained and use 120g/L(NH after regulating pH to 11 with strong aqua 4) 2SO 4The solution precipitation of spending the night is filtered and is obtained white solid, and after 450 ℃ of calcinations, the product after being recycled contains the faint yellow solid of vanadium, wherein contains 45% vanadium (V) component.

Claims (9)

1. the method that reclaims of a denitrifying catalyst with selective catalytic reduction vanadium component is characterized in that step is as follows:
(1) pulverize: get waste and old vanadium tungsten Ti-base catalyst and be crushed to 200~300 orders;
(2) electrolysis: get electrolyzer, all add the strong electrolytic solution of the anti-reduction of 2~10mol/L in the positive and negative polarities electrolyzer, the waste and old vanadium tungsten Ti-base catalyst of getting step (1) pulverizing adds in the electrolyzer negative pole, and the control electrolytic current density is 60~100mA/cm 2Carrying out constant-current electrolysis or controlling electrolysis voltage is that 2~6V carries out constant-potential electrolysis;
(3) separate: after the power taking solution in electrolyzer the negative pole mixed solution carry out filtering separation with Büchner funnel, obtain containing the mixing solutions of vanadium mass concentration 10%~18%;
(4) re-electrolysis: again get another electrolyzer, contain the vanadium mixing solutions what the electrolyzer positive pole added step (3) to separate to obtain, negative pole adds the strong electrolytic solution of the anti-reduction of 2~10mol/L, and the control electrolytic current density is 60~100mA/cm 2Carrying out constant-current electrolysis or controlling electrolysis voltage is that 2~6V carries out constant-potential electrolysis;
(5) aftertreatment: getting the anodal mixed solution of gained after step (4) re-electrolysis, to be adjusted to pH with the basic solution of mass concentration 10%~50% be 10~12, then with the precipitation of spending the night of the ammonium salt solution of 120~300g/L, filtration obtains white solid, after 450~690 ℃ of calcination 1~5h, the product after being recycled contains the faint yellow solid of vanadium.
2. the method that reclaims of denitrifying catalyst with selective catalytic reduction vanadium component as claimed in claim 1, it is characterized in that: during step (2) electrolysis, required electrolysis electricity Q (Ah) calculates according to the amount that contains vanadium in the waste and old vanadium tungsten Ti-base catalyst that adds, and calculating formula is as follows:
Q(Ah)=0.32×m×V 2O 5%(Ah);
Wherein, m is the quality of waste and old vanadium tungsten Ti-base catalyst, and unit is g; V 2O 5% contains V in spent catalyst 2O 5Mass percentage content, unit is 1.
3. the method that reclaims of denitrifying catalyst with selective catalytic reduction vanadium component as claimed in claim 1, it is characterized in that: the required electrolysis electricity Q of step (4) re-electrolysis (Ah) obtains according to the cubage of vanadium in positive solution in electrolyzer (IV), and calculating formula is as follows:
Q(Ah)=0.58×m×V(IV)%(Ah);
Wherein, m is the quality of electrolyzer positive solution, and unit is g; V(IV) % is V(IV in the electrolyzer positive solution) mass percentage content, unit is 1.
4. the method that reclaims of denitrifying catalyst with selective catalytic reduction vanadium component as claimed in claim 1, it is characterized in that: the concentration of the strong electrolytic solution of described anti-reduction is 3~5mol/L.
5. the method that reclaims of denitrifying catalyst with selective catalytic reduction vanadium component as claimed in claim 4 is characterized in that: the strong electrolytic solution of described anti-reduction and be Na 2SO 4, K 2SO 4, NaNO 3, KNO 3, NaCl, KCl or H 2SO 4Solution.
6. the method that reclaims of denitrifying catalyst with selective catalytic reduction vanadium component as claimed in claim 1, it is characterized in that: the described basic solution mass concentration of step (5) is 10%~50%.
7. the method that reclaims of denitrifying catalyst with selective catalytic reduction vanadium component as claimed in claim 1, it is characterized in that: described basic solution is ammoniacal liquor, KOH, RbOH, CsOH or NaOH solution.
8. the method that reclaims of denitrifying catalyst with selective catalytic reduction vanadium component as claimed in claim 1, it is characterized in that: the described ammonium salt solution concentration of step (5) is 120~300g/L.
9. the method that reclaims of denitrifying catalyst with selective catalytic reduction vanadium component as claimed in claim 8, it is characterized in that: described ammonium salt solution is NH 4Cl, NH 4NO 3Or (NH 4) 2SO 4Solution.
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CN103966447B (en) * 2014-05-20 2015-12-02 漯河兴茂钛业股份有限公司 A kind of method of waste denitration catalyst comprehensive utilization
CN105177298B (en) * 2015-10-19 2017-07-07 宁波大学 A kind of method that vanadium oxide is reclaimed in the denitrating catalyst from failure
CN107970910A (en) * 2016-10-25 2018-05-01 中国石油化工股份有限公司 A kind of method that spent vanadium catalyst recycles
CN107419104B (en) * 2017-07-24 2019-03-29 航天龙源(北京)环保科技发展有限公司 The comprehensive recovering process of useless SCR denitration
CN107758940B (en) * 2017-11-03 2021-03-12 无锡华光新动力环保科技股份有限公司 Recovery treatment method of laboratory vanadium-containing waste liquid

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