CN102730231B - Cartoned cigarette collecting machine - Google Patents
Cartoned cigarette collecting machine Download PDFInfo
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- CN102730231B CN102730231B CN201210238339.6A CN201210238339A CN102730231B CN 102730231 B CN102730231 B CN 102730231B CN 201210238339 A CN201210238339 A CN 201210238339A CN 102730231 B CN102730231 B CN 102730231B
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Abstract
The invention discloses a cartoned cigarette collecting machine which comprises a cartooned cigarette gliding reverse bucket and a gliding channel connected to a tail part of the gliding reverse bucket. The cartoned cigarette collecting machine further comprises a machine frame, a conveying mechanism, a lifting mechanism and a cigarette shifting and conveying device, wherein the conveying mechanism, the lifting mechanism and the cigarette shifting and conveying device are installed on the machine frame. The lower end of the gliding channel is connected with the machine frame, the lifting mechanism is arranged at the outlet of the conveying mechanism, and the cigarette shifting and conveying device is arranged above the lifting mechanism. The conveying mechanism consists of guide rails parallel to each other and a conveying belt located below the guide rails. The lifting mechanism consists of a lifting cam, a lifting shaft and a lifting plate, wherein the lifting cam is connected with the vertically-arranged lifting shaft, and the upper end of the lifting shaft is connected with the horizontally-arranged lifting plate. The cigarette shifting and conveying device consists of a cog belt arranged above the lifting plate and cigarette shifting plates. A groove is arranged in the lifting plate, a small check belt synchronous with the conveying belt is arranged in the groove, the motion direction of the small check belt is the same as that of the conveying belt, and the position of the groove corresponds to each guide rail. According to the cartoned cigarette collecting machine, the lifting cam is a groove cam, so that rising stroke and return stroke are both controlled by the lifting cam, and the motion of the lifting plate is effectively controlled.
Description
Technical field
The present invention relates to tobacco production facilities, especially relate to a kind of cigarette gathering machine.
Background technology
Existing cigarette gathering machine is the PB063 type package machine that east, Kunming produces.Existing cigarette gathering machine comprise frame and rack-mounted cigarette glide reversion bucket, sliding channel, conveying mechanism, lift system, dial cigarette feedway.Conveying mechanism comprise parallel interval setting some guide rails, be positioned at the load-transfer device of guide rail below; Load-transfer device right side is lift system, and lift system comprises lift cam, lift shaft, and lift cam drives lift shaft to pump, and lift shaft upper end is provided with the lifting plate of level.
Tui Yan mechanism is comprised of cushion cap support, cylinder, cigarette pushing plate (arm), approach switch, solenoid directional control valve and smoke blocking device etc.Its effect is that approach switch detects plume and arrives presumptive address, just sends signal and makes cylinder action, and bar cigarette is passed to the decline passway with supporting plate when smoke blocking device is by after the plume interception on bar cigarette travel line.Its principle of work is: when the approach switch of installing when smoke deflector place detects the bar cigarette in bar conveying, the approach switch that simultaneously on decline passway, main gear axle head is installed detects to be lifted cigarette plate and arrives suitable position, detection components is imported these two signals into Programmable Logic Controller (PLC) processing, after being disposed, PLC sends signal and makes cylinder action to electromagnetic valve, during cylinder action, by cigarette pushing plate (arm), plume is pushed into decline and lifts on plate, driving device drives the carrier bar of lifting plate place to do vertical descending motion, plume drops to the bar cigarette conveyer of package machine below from decline passway, and the cross conveyor entrance location supporting plate being transported to before dress envelope machine is arranged on above synchronous carrier bar, synchronous carrier bar is driven by intermittent wheel, when supporting plate delivery bar cigarette is during to band conveyor, belt feeder starts, drive bar cigarette to cartoning sealing machine belt conveyor, complete the collection to cartoning sealing machine by apron conveyer of bar cigarette.
This package machine push pedal is by air cylinder driven, push pedal is arranged on above bobbin bearing, by two guide rails, led, put in place the multiple conditions such as air pressure, cigarette strip transporting chain plate speed of detection, synchronous carrier bar phase-detection, guide rail parallelism, cylinder of the reliability of push pedal and bar cigarette are relevant, and the reliability of push pedal appears extremely all affecting in any one link.Often there is aborning bar cigarette, the phenomenon such as bar cigarette carrier bar delivery speed too fast or excessively slow, cylinder air pressure unstable, line wear-out of a bearing, supporting plate come off asynchronous with carrier bar phase-detection that put in place often; these phenomenons all affect the stability of package machine, cause package machine to be shut down.Because the apron conveyer in my workshop is three layers, get rid of to maintenance of equipment, fault and bring very big inconvenience, because position is narrow, many adjustment are not easy to operate, maintenance operation is not convenient, is also the key factor that affects package machine operating rate.Simultaneously to control cigarette pushing plate action be also to cause cigarette pushing plate to move unsettled major reason to multiple condition.
Have following defect:
1, bar cigarette put in place detect asynchronous with carrier bar phase-detection.
Detect the asynchronous phenomenons such as can not accurately bar cigarette be pushed on cigarette pushing plate appears in push pedal when pushing bar cigarette, and the generation of bar cigarette is crooked that cause, when dropping to belt feeder, occur carrying stopping up.
2, cylinder air pressure is unstable.
Push the unstable meeting of cylinder air pressure and make push pedal action too fast or excessively slow, cause bar cigarette to push not in place, cause supporting plate obscission.
3, bar cigarette carrier bar delivery speed is unstable.
Transporting chain plate excessive velocities or excessively slow, causes bar cigarette to have a rebound or put in place and detects and can not detect in time, causes propelling movement fault.
4, bobbin holds with guide rail easy to wear.
Bobbin hold with way rub after, can cause cylinder moving to be obstructed, occur to push inaccurate phenomenon.
5, position is narrow, and many adjustment are not easy to operate, and maintenance operation is not convenient.
This position is too narrow, causes operation, maintenance, maintenance and trouble-shooting, and this factor is also one of major reason affecting the normal operation of package machine.
In order to solve above defect, adopt following solution:
Gathering machine receives the bar cigarette that glide path is carried, and by belt feeder, is delivered to access site, after lifting plate promotes, by dialling cigarette plate, pushes to cartoning sealing machine and stops waiting for next cycle of operations.For the second cigarette of avoiding two above continuous bar cigarettes to carry also enters, promote the action of passage interference lifting plate, at lifting plate entrance point, add an end chock, block next cigarette.For preventing that bar cigarette from skewness occurring when the access passage, installs orienting lug additional on lifting plate.Control part, for the transmission process of bar cigarette gathering machine, is charging transmission, lifting transmission and group cigarette transmission three parts.Feeding part adopts phase asynchronous alternating current dynamo, by its speed of variable frequency control, and then can regulate the speed of belt, to guarantee that plume enters and pushes away flue with good speed, be unlikely to excessive velocities simultaneously and rebound at check device place, promote transmission and all adopt servomotor with group cigarette transmission, can realize preferably position control.Whether whether test section is in lifting road outside, and capacitance-type sensor is installed, for detection of plume, put in place, installs photoelectricity plume additional detect in flue front portion, for detection of this passage, have plume to pass through.At cam axial region, install inductive pickoff additional, for detection of cam phase, realize mechanical zero calibration.Install inductive pickoff additional dialling the cigarette plate portion of putting in place, for detection of cigarette pushing plate mechanical zero, and guarantee to be in operation and push away cigarette and put in place.But, through application, find that this scheme still exists certain defect:
1. it is unreliable that a cigarette enters lifting passage.
Existing lifting plate is one flat plate, needs to rely on the inertia of load-transfer device that bar cigarette is delivered on lifting plate after bar cigarette reaches
2. lift cam has impact.
What adopt now is edge type strainer, and edge type strainer drives lift shaft and lifting plate upward movement, and lifting plate lift is completed by lift cam, and the stroke of decline is realized by spring.But, being in operation because lift cam backhaul is very fast, lift shaft and lift cam are asynchronous, cause lifting arm to impact larger to camming surface.
3. retaining is unreliable.
In operational process, finding often has lifting plate to squeeze cigarette phenomenon, through observing, finds that the retreat stop block of design is unreasonable, and former retreat stop block is only a spring leaf, can not stop the bounce-back of bar cigarette completely.
4. a cigarette conveying is unreliable.
In when operation, find, the speed that bar cigarette moves on load-transfer device is unstable, sometimes fast and sometimes slow, after lifting plate stops and have rebound phenomena, gathering machine efficiency is had a greatly reduced quality.In former design, bar cigarette load-transfer device bottom does not have base plate, therefore on load-transfer device, adds hairbrush effect little.
5. group cigarette plate damage phenomenon is serious.
When dialling cigarette plate and push bar cigarette, once bar cigarette, occur to push smoothly or bar cigarette squeezes resistance, dial cigarette plate just easily squeeze bad, although once the frequency not high to squeeze bad maintenance time longer.
These shortcomings above, bar cigarette is not easy to enter lift system, and there will be the situation of rebounding, and also there will be and dials the situation that cigarette plate damages bar cigarette, all can cause sliver to be shut down, and increases maintenance time, has reduced production efficiency.
Summary of the invention
The object of the present invention is to provide a kind of bar cigarette of avoiding to carry asynchronous, resilience etc. to cause bar cigarette to damage, reduce the bar cigarette gathering machine of fault rate.
Technical scheme of the present invention is:
Bar cigarette gathering machine, comprises the sliding channel that bar cigarette glides and reverses and struggle against and be connected to the reversion bucket afterbody that glides, and also comprises frame and rack-mounted conveying mechanism, lift system, group cigarette feedway, and the lower end of described sliding channel is connected with frame; The exit of conveying mechanism is provided with lift system, and the top of lift system is provided with dials cigarette feedway; Conveying mechanism comprises parallel guide rail arranged side by side and the load-transfer device that is positioned at guide rail below, and lift system comprises lift cam, lift shaft, lifting plate, and lift cam is connected with lift shaft, and lift shaft vertically arranges, and the upper end of lift shaft is connected with horizontally disposed lifting plate; Dial cigarette feedway and comprise cog belt and group cigarette plate that is located at lifting plate top, in described lifting plate, offer a row groove, the non-return belt lace of synchronizeing with load-transfer device is housed in described groove, and described non-return belt lace is identical with the sense of motion of load-transfer device, and the position of described groove is corresponding with every guide rail.
Described lift cam is grooved cam.
Entrance before bar cigarette enters lift system is provided with retreat stop block, retreat stop block is positioned at the top position of guide rail right-hand member, retreat stop block comprises retaining bar, retaining axle, retaining bar is L-shaped, retaining bar middle part can be rotated around retaining axle, retaining bar one end is obliquely installed along bar cigarette direct of travel, and the other end is connected with spring.
Described retaining bar is high-abrasive material.
Inflow point at described lift system is provided with a row hairbrush, and described hairbrush is positioned at the top position of guide rail right-hand member.
Inflow point at described lift system is provided with a row hairbrush, and described hairbrush is positioned at the top position of guide rail right-hand member, and described retreat stop block is positioned at the right side of hairbrush.
The profile of tooth belt wheel that the rotation of cigarette plate is dialled in described driving is connected with power-transfer clutch.
The below of described lift cam is provided with lubricating oil sump, and the latter half of lift cam is positioned at lubricating oil sump.
Described groove be shaped as rectangle.
The right side correspondence of described every non-return belt lace is provided with the bar cigarette detecting sensor that puts in place.
The present invention adopts down-sliding type bar cigarette mode of movement, and the bar cigarette of downslide is carried to cartoning sealing machine by gathering machine, can effectively reduce the shutdown frequency that bar cigarette carrier bar is carried, and package machine relatively just the collection mode of bar cigarette change, do not affect the normal operation of equipment.
Lift cam of the present invention is adopted as grooved cam, and lift and backhaul are controlled by lift cam, has effectively controlled the motion of lifting plate.
The present invention slots on lifting plate, installs non-return belt lace in slotted eye additional, and non-return belt lace is synchronizeed with the load-transfer device of bar cigarette.Therefore when bar cigarette enters, promote after passage, non-return belt lace continues to drive bar cigarette to advance, and bar cigarette is reliably put in place.
The present invention moves to lifting inflow point hairbrush by the original load-transfer device place that just enters, so just make bar cigarette contact with load-transfer device closely being delivered to enter while promoting mouthful, increased conveying friction force, bar cigarette is carried steady, reliable, and solved rebound phenomena, so just greatly improved the efficiency of equipment.
Retreat stop block is non-return device, is arranged on and promotes a mouthful outside.When bar cigarette enters retreat stop block while promoting mouthful, under bar cigarette is pushed, lift, bar cigarette is passed through, after bar cigarette enters completely, retaining bar resets and falls under action of the spring, and blocks bar cigarette afterbody and stop the bounce-back of bar cigarette to retreat, and actv. has solved the problem that bar cigarette rebounds.
The present invention has been installed power-transfer clutch additional on drive the profile of tooth belt wheel of dialling the rotation of cigarette plate, and throw-out-of clutch shutdown when resistance is squeezed in appearance, so just can effectively protect group cigarette plate not to be damaged, and reduces maintenance time.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the birds-eye view of Fig. 1;
Fig. 3 is the structural representation of cog belt;
Fig. 4 is the structural representation of cog belt belt wheel and power-transfer clutch;
Fig. 5 is the structural representation of lifting plate;
Fig. 6 is the structural representation of retreat stop block.
The specific embodiment
As shown in Figure 1, 2, the present invention includes the sliding channel 2 that bar cigarette glides and reverses and struggle against and be connected to the reversion bucket afterbody that glides, and frame 22 and the conveying mechanism, lift system, group cigarette feedway that are arranged in frame 22.Sliding channel 2 lower ends are connected with frame 22.The exit of conveying mechanism is provided with lift system, and the top of lift system is provided with dials cigarette feedway.
Conveying mechanism comprises parallel some guide rails 3, the load-transfer device 4 that is positioned at guide rail 3 belows and hairbrush 6 arranged side by side, and hairbrush 6 is positioned at the top of load-transfer device 4 end of travel.Load-transfer device 4 is driven by load-transfer device motor 17.The corresponding connection in lower end of guide rail 3 left ends and sliding channel 2.
Lift system comprises lifting motor 21, lift cam 14, lift shaft 13, lifting plate 12, and lifting motor 21 is in transmission connection by Timing Belt and lift cam 14, and lift shaft 13 vertically arranges, and the upper end of lift shaft 13 is connected with horizontally disposed lifting plate 12.The lower end of lift shaft 13 is connected with lift cam 14.Lift cam 14 adopts grooved cam, adopts the advantage of grooved cam to be to make lift shaft 13 lifts and backhaul to control by lift cam 14, has effectively controlled the motion of lifting plate 12.
In the frame 22 on lift cam 14 right sides, be also provided with lift cam phase detectors 15, for monitoring the phase place of lift cam.Below lift cam 14, be also provided with lubricating oil sump 16, lift cam 14 can be lubricated timely.The lower end of lift cam 14 is positioned at lubricating oil sump 16.
As shown in Figure 1,2,3, 4, dial cigarette feedway and comprise the cog belt 19 that is located at lifting plate 12 tops, cog belt 19 outside is provided with some groups of cigarette plates 8 for one week, and cog belt 19 is driven by profile of tooth belt wheel 1 by motor.There is roller bearing the both sides of cog belt 19, and profile of tooth belt wheel 1 drives roller bearing to rotate, thereby cog belt 19 is rotated.Cog belt 19 is positioned at lifting plate 12 tops.
In order to solve the problem of dialling cigarette plate 8 well damages; the present invention has been installed power-transfer clutch 20 additional on drive cog belt 19 belt wheels of dialling 13 rotations of cigarette plate; when occurring squeezing resistance, power-transfer clutch 20 is thrown off and shuts down, and so just can effectively protect group cigarette plate 8 not to be damaged, and reduces maintenance time.
As shown in Figure 5, for guaranteeing that bar cigarette enters the reliability that promotes passage, the present invention has improved lifting plate, has groove 15 on lifting plate 12, in groove 15 holes, installs non-return belt lace 10 additional, and non-return belt lace 10 is synchronizeed with the load-transfer device 4 of bar cigarette.Therefore when bar cigarette enters, promote after passage, non-return belt lace 10 continues to drive bar cigarette to advance, and bar cigarette is reliably put in place.
As shown in Figure 2, near each non-return belt lace 10 right side, all correspondence is provided with the bar cigarette detecting sensor 11 that puts in place.
At cog belt 19 rear sides, be provided with and dial cigarette plate phase detectors 18, for detection of the phase place of dialling cigarette plate.Guide block 20 is installed in the middle of adjacent groove 15.
Cog belt 19 is positioned at lifting plate 12 tops.The sense of motion of the sense of motion of cog belt 19 and non-return belt lace 10 is perpendicular.
As shown in Figure 1, 2, in order to solve the problem of bar cigarette bounce-back, a base plate is installed in the present invention additional below load-transfer device 4, hairbrush 6 has just been entered to load-transfer device place by original bar cigarette simultaneously and moved to lifting inflow point, so just make bar cigarette contact closely with load-transfer device 4 being delivered to enter while promoting mouthful, increased conveying friction force, make the conveying of bar cigarette steady, reliably, and solved rebound phenomena, greatly improved the efficiency of equipment.Whether the left side at hairbrush 6 is also provided with channel strips smoke detector 5, for detection of bar cigarette, arrive.
As shown in Figure 6, for the insecure problem of retaining, retreat stop block 7 is arranged on bar cigarette and enters entrance before lift system and the top of load-transfer device 4.Retreat stop block 7 comprises retaining bar 24, retaining axle 25, and retaining bar 24 is L-shaped, and rotate around retaining axle 25 at retaining bar 24 middle parts, the upper end linking springs 23 of retaining bar 24, and retaining bar 24 adopts high-abrasive material.Retaining bar 24 is strained by spring 23, when having bar cigarette to pass through from retaining bar 24 belows left, can upwards promote retaining bar 24 and rotate.This retreat stop block 4 is non-return device, is arranged on and promotes a mouthful outside.When bar cigarette enters lifting mouth, retreat stop block 4 lifts under bar cigarette is pushed, and bar cigarette is passed through; After bar cigarette enters completely, the retaining bar 24 of retreat stop block 4 resets and falls under spring 23 effect, and blocks bar cigarette afterbody and stop bar cigarette to rebound to retreat.
Claims (9)
1. a cigarette gathering machine, comprises the sliding channel that bar cigarette glides and reverses and struggle against and be connected to the reversion bucket afterbody that glides, and also comprises frame and rack-mounted conveying mechanism, lift system, group cigarette feedway, and the lower end of described sliding channel is connected with frame; The exit of conveying mechanism is provided with lift system, and the top of lift system is provided with dials cigarette feedway; Conveying mechanism comprises parallel guide rail arranged side by side and the load-transfer device that is positioned at guide rail below, and lift system comprises lift cam, lift shaft, lifting plate, and lift cam is connected with lift shaft, and lift shaft vertically arranges, and the upper end of lift shaft is connected with horizontally disposed lifting plate; Dial cigarette feedway and comprise cog belt and group cigarette plate that is located at lifting plate top, it is characterized in that: lifting plate is a whole plate, in described lifting plate, offer a row groove, the non-return belt lace of synchronizeing with load-transfer device is housed in described groove, described non-return belt lace is identical with the sense of motion of load-transfer device, and the position of described groove is corresponding with every guide rail; Described lift cam is grooved cam.
2. according to claim 1 cigarette gathering machine, it is characterized in that: the entrance before bar cigarette enters lift system is provided with retreat stop block, retreat stop block is positioned at the top position of guide rail right-hand member, retreat stop block comprises retaining bar, retaining axle, retaining bar is L-shaped, retaining bar middle part can be rotated around retaining axle, and retaining bar one end is obliquely installed along bar cigarette direct of travel, and the other end is connected with spring.
3. according to claim 2 cigarette gathering machine, is characterized in that: described retaining bar is high-abrasive material.
4. according to claim 1 cigarette gathering machine, is characterized in that: the inflow point at described lift system is provided with a row hairbrush, and described hairbrush is positioned at the top position of guide rail right-hand member.
5. according to claim 2 cigarette gathering machine, is characterized in that: the inflow point at described lift system is provided with a row hairbrush, and described hairbrush is positioned at the top position of guide rail right-hand member, and described retreat stop block is positioned at the right side of hairbrush.
6. according to claim 1 cigarette gathering machine, is characterized in that: comprise profile of tooth belt wheel, the profile of tooth belt wheel that the rotation of cigarette plate is dialled in described driving is connected with power-transfer clutch.
7. according to claim 1 cigarette gathering machine, is characterized in that: the below of described lift cam is provided with lubricating oil sump, and the latter half of lift cam is positioned at lubricating oil sump.
8. according to claim 1 cigarette gathering machine, is characterized in that: described groove be shaped as rectangle.
9. according to claim 1 cigarette gathering machine, is characterized in that: the right side correspondence of every described non-return belt lace is provided with the bar cigarette detecting sensor that puts in place.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210238339.6A CN102730231B (en) | 2012-07-11 | 2012-07-11 | Cartoned cigarette collecting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210238339.6A CN102730231B (en) | 2012-07-11 | 2012-07-11 | Cartoned cigarette collecting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102730231A CN102730231A (en) | 2012-10-17 |
| CN102730231B true CN102730231B (en) | 2014-11-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210238339.6A Active CN102730231B (en) | 2012-07-11 | 2012-07-11 | Cartoned cigarette collecting machine |
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| Country | Link |
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| CN (1) | CN102730231B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102963569A (en) * | 2012-12-14 | 2013-03-13 | 湖南中烟工业有限责任公司 | Detection system for carton lacking of box filling machine |
| CN105292580B (en) * | 2015-10-29 | 2017-09-22 | 红塔烟草(集团)有限责任公司 | Multiple step format plume collection device and method, plume Transmission system in plume transmission |
| CN105217283B (en) * | 2015-10-29 | 2017-12-15 | 红塔烟草(集团)有限责任公司 | Vertical reversing arrangement in plume transmission |
| CN106276217A (en) * | 2016-10-13 | 2017-01-04 | 广州双拥智能科技有限公司 | Machine collected by barrel |
| CN108818723B (en) * | 2018-08-07 | 2023-08-01 | 苏州利通印刷有限公司 | Automatic label cutting and receiving auxiliary device |
| CN111634473B (en) * | 2020-06-18 | 2024-03-08 | 红云红河烟草(集团)有限责任公司 | Tobacco rod storage and arrangement device |
| CN113666084B (en) * | 2021-09-06 | 2022-12-16 | 江苏中烟工业有限责任公司 | Overturning and direction-adjusting device on cigarette carton conveying line |
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| CN101481024A (en) * | 2009-01-22 | 2009-07-15 | 中山市创达物流自动化***有限公司 | Continuous mechanism for sorting piece cigarette |
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| CN202911982U (en) * | 2012-07-11 | 2013-05-01 | 河南中烟工业有限责任公司 | Carton collection machine |
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Patent Citations (5)
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| GB2447779A (en) * | 2007-03-23 | 2008-09-24 | Gd Spa | Group forming apparatus and method |
| CN101481024A (en) * | 2009-01-22 | 2009-07-15 | 中山市创达物流自动化***有限公司 | Continuous mechanism for sorting piece cigarette |
| CN101565107A (en) * | 2009-05-27 | 2009-10-28 | 黄超 | Method and device for conveying collection strip of multiway plume |
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| CN102730231A (en) | 2012-10-17 |
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Address after: 450000 Yulin South Road, Henan, Zheng Dong, No. 16 South Road, Zhengzhou Patentee after: China Tobacco Henan Industrial Co., Ltd. Address before: 450000 Henan province Zhengzhou guanchengou Longhai Road No. 72 Patentee before: China Tobacco Henan Industrial Co., Ltd. |