A kind of semi-automatic electric automobile batteries quick-replaceable equipment
Technical field
The present invention relates to battery replacement of electric automobile field, be specifically related to a kind of semi-automatic electric automobile batteries quick-replaceable equipment.
Background technology
Battery replacement of electric automobile equipment refers to that the electronlmobil for adopting battery altering mode provides the equipment of battery altering service, and equipment mainly comprises the component parts such as battery taking and placing mechanism, battery electric hoisting mechanism, equipment moving mechanism.Battery altering equipment is the important component part of electric automobile battery replacing station, battery altering equipment choose the design that has restricted electric automobile battery replacing station, so how effectively to reduce battery replacement of electric automobile equipment cost and environmental requirement is a major issue of electric automobile battery replacing station design.
Battery replacement of electric automobile equipment at present, very fast speed is changed battery box, but, because high purchase cost, complicated equipment operating environment require and longer construction period, electric automobile battery replacing station can not economy be set up rapidly.In addition, complicated equipment has also brought the cost increase of plant maintenance and the raising of maintenance difficulties.
Summary of the invention
A kind of rapidly replacing battery equipment provided by the invention, between battery buffer memory frame and electronlmobil, comprise equipment moving mechanism (1), battery lift system (2), battery taking and placing mechanism (3), battery automatic locking mechanism (4), battery release mechanism (5) and battery guide mechanism (6);
Described equipment moving mechanism (1) is for described more exchange device integrated moving on the ground, and the X of described more exchange device is to the moving direction of exchange device more described in being parallel to; Described battery lift system (2) moving up and down for the relative ground of battery box; Described battery automatic locking mechanism (4) and battery release mechanism (5) are for carrying out the locking and unlocking to battery box; Described battery guide mechanism (6) track when mobile that is battery box along X.
In the first optimal technical scheme provided by the invention: described equipment moving mechanism (1) comprises basic framework (101), two steering hardwarees (102), two front-wheels (103) and two trailing wheels (104);
Described front-wheel (103) and trailing wheel (104) are arranged at a rectangular position of four jiaos;
Described two front-wheels (103) are connected with basic framework (101) by two steering hardwarees (102) respectively, and described two trailing wheels (104) are arranged in basic framework (101);
Described front-wheel (103) and trailing wheel (104) are mobile on the ground moves described rapidly replacing battery Whole Equipment;
Described battery lift system (2) comprises and is parallel to tabular bracket (201) and lifting mobile mechanism (202) and the lift frame (203) perpendicular to ground of rising that ground arranges;
Described lift frame (203) comprises two bars perpendicular to ground, the point symmetry of described two bars and ground contact be positioned at described rectangular two with X on parallel limit;
Described tabular bracket (201) width that rises equates with the distance of described two front-wheels (103), and length is less than described oblong and the length of side of X to parallel limit;
Described lifting mobile mechanism (202) is for connecting described bracket (201) and the described lift frame (203) of rising, and described battery box is placed in the described tabular upper relative ground of bracket (201) that rises and moves up and down;
Described battery taking and placing mechanism (3) comprises chassis (303) parallel and that ground arranges and is placed in vertical framework (301) and the longitudinal moving mechanism (302) on described chassis (303);
Described chassis (303) is placed in described liter on bracket (201);
Described longitudinal moving mechanism (302) comprise two be parallel to X to two guided ways, described vertical framework (301) is perpendicular to the ground and connect two pilot bars;
Described battery taking and placing mechanism (3) is for the guiding at battery box fetching process.
In the second optimal technical scheme provided by the invention: it is upper that described battery automatic locking mechanism (4) is placed in described chassis (303), be positioned at the outside of (302) guided ways of described longitudinal moving mechanism;
Described battery automatic locking mechanism (4) comprises lock framed structure (401) and is positioned at dead bolt (402) and the trip lever (403) in described lock framed structure (401), described dead bolt (402) is positioned at the side near described travel mechanism (302), fixedly block battery box, described trip lever (403) is positioned at the side away from travel mechanism (302); Described battery automatic locking mechanism (4), for locking vertical framework (301) after packing at battery box, ensures the stability and safety of battery box in the process of transporting;
It is upper that described battery release mechanism (5) is arranged on the vertical framework (301) of described battery taking and placing mechanism (3), comprise separate latch hook (501), separate latch hook fixed link (502), release mechanism handle (503), vertically travel mechanism (504), vertically limiting stopper (505) and vertical position-limited lever (506);
Described vertical travel mechanism (504) is perpendicular to the ground and be connected with described vertical framework (301) by described vertical limiting stopper (505), and relative ground moves up and down;
Described solution latch hook fixed link (502) parallel to the ground and with X to vertical, be connected with described vertical travel mechanism (504) by described vertical position-limited lever (506);
Described solution latch hook (501) and release mechanism handle (503) respectively have two, be symmetricly set on the both sides of described solution latch hook fixed link (502), by described longitudinal moving mechanism (302), described battery release mechanism (5) is moved to the position contacting with described battery box getting in cell process, by described vertical travel mechanism (504), described solution lock hook (501) is fallen described battery box release and taken out.
In the 3rd optimal technical scheme provided by the invention: it is upper that described battery guide mechanism (6) is placed in chassis (303), comprise the guide roller (601) of the both sides that are positioned at travel mechanism (302) and in company with roller (602) and and roller supporting (603);
Described roller supporting (603) supports to described guide roller (601) with in company with roller (602); The positioning convex of described battery box bottom and the recesses coincide of described guide roller (601), position the described balance that ensures described battery box in company with roller (602) to described battery box.
In the 4th optimal technical scheme provided by the invention: described rapidly replacing battery equipment comprises the battery taking and placing servomechanism (7) being arranged in battery taking and placing mechanism (3), comprise cushion block (701), assister bar (702), power-assisted pole socket (703), the spacing connecting rod of assister bar (704) and be arranged on the battery taking and placing power-assisted handle (705) on described assister bar (702);
Described assister bar (702) relatively face tilt is placed, and upper end is connected with vertical framework (301), and lower end is near chassis (303);
It is upper that described cushion block (701) is fixed on described chassis (303), is positioned between described vertical framework (301) and described assister bar (702);
Described power-assisted pole socket (703) be parallel to X to, one end is fixedly connected with described vertical framework (301), the other end is flexibly connected with described assister bar (702);
Pull described battery taking and placing power-assisted handle (705) to make described assister bar (702) prop up described cushion block (701), drive described vertical framework (301).
In the 5th optimal technical scheme provided by the invention: described rapidly replacing battery equipment comprises that being positioned at X between described battery lift system (2) and battery taking and placing mechanism (3), to traversing micro-adjusting mechanism (8), comprises transverse-moving mechanism (801), screw mechanism (802) and Rocker handle (803);
Described transverse-moving mechanism (801) is connected with chassis (303), be parallel to ground and with X to vertical;
Shake described Rocker handle (803) and control described screw mechanism (802) and can adjust X to position, reach the object of described battery box being carried out to release.
In the 6th optimal technical scheme provided by the invention: described rapidly replacing battery equipment comprises the aided location correcting mechanism (9) on a side that is arranged on chassis (303), comprise laser transimitter (901), permanent seat (902), vertical adjustment block (903) and horizontal adjustment piece (904);
Described laser transimitter (901) is auxiliary positioning in chassis (303) approach cell process, and described vertical adjustment block (903) and horizontal adjustment piece (904), for adjusting the position of auxiliary positioning, ensure the accuracy of auxiliary positioning.
In the 7th optimal technical scheme provided by the invention: described rapidly replacing battery equipment comprises the mechanism that cuts off self-lock (10), include shaft-like lifting mechanism (1001) and the control housing (1002) of self-lock ability, described lifting mechanism (1001) is positioned between two bars of described lift frame (203), and described control housing (1002) output command ensures the safety of battery box described in burst is when power-off.
In the 8th optimal technical scheme provided by the invention: described rapidly replacing battery equipment comprises the overturn-preventing type leading wheel framework (11) being positioned in equipment moving mechanism (1), comprise be arranged in basic framework (101), be parallel to X to two extension rods (1101);
Described two trailing wheels (104) are overturn-preventing wheel, and described extension rod (1101) is taken turns and stablized described equipment moving mechanism (1) by overturn-preventing.
The beneficial effect of a kind of semi-automatic electric automobile batteries quick-replaceable equipment provided by the invention comprises:
1, adopted economical equipment, cancelled high fix robot Fu, high-precision sensor system and adopt the mode of manpower intervention manipulation according to existing actual conditions, cost effectively reduces;
2, do not need special track and electric power system, to the no requirement (NR) of storing cycle position;
3, rapidly replacing battery equipment operating environment requires to reduce, and the cycle is short;
4, the design of electric automobile battery replacing station is more flexible, and the quantity selection range of rapidly replacing battery equipment effectively expands, and extended capability new-added item can promote rapidly electric automobile battery replacing station work efficiency.
Brief description of the drawings
Fig. 1 is the perspective view of the embodiment of a kind of semi-automatic electric automobile batteries quick-replaceable equipment provided by the invention;
Fig. 2 is the front view of the embodiment of a kind of semi-automatic electric automobile batteries quick-replaceable equipment provided by the invention;
Fig. 3 is the birds-eye view of the embodiment of a kind of semi-automatic electric automobile batteries quick-replaceable equipment provided by the invention;
Fig. 4 is the schematic diagram of the embodiment of equipment moving provided by the invention mechanism;
Fig. 5 is the schematic diagram of the embodiment of battery lift system provided by the invention;
Fig. 6 is the schematic diagram of the embodiment of battery taking and placing provided by the invention mechanism;
Fig. 7 is the schematic diagram of the embodiment of pond provided by the invention automatic locking mechanism;
Fig. 8 is the schematic diagram of the embodiment of battery release mechanism provided by the invention;
Fig. 9 is the schematic diagram of the embodiment of battery guide provided by the invention mechanism;
Figure 10 is the schematic diagram of the embodiment of battery taking and placing servomechanism provided by the invention;
Figure 11 is the schematic diagram of X provided by the invention to the embodiment of traversing micro-adjusting mechanism;
Figure 12 is the schematic diagram of the embodiment of aided location correcting mechanism provided by the invention;
Figure 13 is the schematic diagram of the embodiment of cut off self-lock mechanism and overturn-preventing type leading wheel framework provided by the invention;
Wherein 1 is equipment moving mechanism; 2 is battery lift system; 3 is battery taking and placing mechanism; 4 is battery automatic locking mechanism; 5 is battery release mechanism; 6 is battery guide mechanism; 7 is battery taking and placing servomechanism; 8 is that X is to traversing micro-adjusting mechanism; 9 is aided location correcting mechanism; 10 is the mechanism that cuts off self-lock; 11 is overturn-preventing type leading wheel framework; 101 is basic framework; 102 is steering hardware; 103 is front-wheel; 104 is trailing wheel; 201 for rising bracket; 202 is lifting mobile mechanism; 203 is lift frame; 301 is vertical framework; 302 is longitudinal moving mechanism; 303 is chassis; 401 is lock framed structure; 402 is dead bolt; 403 is trip lever; 501 for separating latch hook; 502 for separating latch hook fixed link; 503 is release mechanism handle; 504 is vertical travel mechanism; 505 is vertical limiting stopper; 506 is vertical position-limited lever; 601 is guide roller; 602 is in company with roller; 603 is roller supporting; 701 is cushion block; 702 is assister bar; 703 is power-assisted pole socket; 704 is the spacing connecting rod of assister bar; 705 is battery taking and placing power-assisted handle; 801 is transverse-moving mechanism; 802 is screw mechanism; 803 is Rocker handle; 901 is laser transimitter; 902 is permanent seat; 903 is vertical adjustment block; 904 is horizontal adjustment piece; 1001 is lifting mechanism; 1002 is control housing; 1101 extension rods.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described.
Be respectively as shown in Figure 1, Figure 2 and Figure 3 perspective view, front view and the birds-eye view of the embodiment of a kind of semi-automatic electric automobile batteries quick-replaceable equipment provided by the invention, from Fig. 1, Fig. 2 and Fig. 3, this rapidly replacing battery equipment comprises equipment moving mechanism 1, battery lift system 2, battery taking and placing mechanism 3, battery automatic locking mechanism 4, battery release mechanism 5 and battery guide mechanism 6, equipment moving mechanism 1 is for described more exchange device integrated moving on the ground, wherein, more the X of exchange device to the moving direction of exchange device more described in being parallel to; Battery lift system 2 moves up and down for the relative ground of battery box; Battery automatic locking mechanism 4 and battery box is carried out to the locking and unlocking for battery release mechanism 5; Battery guide mechanism 6 track when mobile that is battery box along X.
Further, the structure of equipment moving mechanism 1 as shown in Figure 4, by Fig. 1, Fig. 2 and Fig. 4 are known, comprise basic framework 101, steering hardware 102, front-wheel 103 and trailing wheel 104, the quantity of front-wheel 103 and trailing wheel 104 is two, be arranged at a rectangular position of four jiaos, this front-wheel 103 lays respectively at this oblong and the both sides of X to parallel limit with trailing wheel 104, two front-wheels 103 are connected with basic framework 101 by two steering hardwarees 102, two trailing wheels 104 are arranged in basic framework 101, four front-wheels 103 or trailing wheel 104 arrange on the ground, it moves this replacing Whole Equipment is moved on the ground.
The structure of battery lift system 2 as shown in Figure 5, by Fig. 1, Fig. 2 and Fig. 5 are known, comprise and rise bracket 201, lifting mobile mechanism 202 and lift frame 203, this lift frame 203 is two bars perpendicular to ground, two bars and the point symmetry of ground contact be positioned at four front-wheels or trailing wheel place rectangular two with X on parallel limit, rise bracket 201 and lifting mobile mechanism 202 and be parallel to ground setting, it is tabular rising bracket 201, its width equates with the distance of two front-wheels 103 or the distance of two trailing wheels 104, its length be less than four front-wheels or trailing wheel place rectangular two with the length of side of X to parallel limit, lifting mobile mechanism 202 rises bracket 201 and lift frame 203 for connecting, battery box is placed in the tabular ground relatively that rises on bracket 201 and moves up and down.
The structure of battery taking and placing mechanism 3 as shown in Figure 6, from Fig. 1, Fig. 3 and Fig. 6, comprise vertical framework 301, longitudinal moving mechanism 302 and chassis 303, this chassis 303 is placed in and rises on bracket 201, parallel to the ground, vertically framework 301, longitudinal moving mechanism 302 are all placed on chassis 303, longitudinal moving mechanism 302 be two X that are parallel to exchange device more to two pilot bars, vertical framework 301 is perpendicular to the ground and connect two guided ways, and this battery taking and placing mechanism 3 is for the guiding at battery box fetching process.
The structure of battery automatic locking mechanism 4 as shown in Figure 7, by Fig. 1, Fig. 3 and Fig. 7 are known, this battery automatic locking mechanism 4 is placed on chassis 303, be positioned at the outside of 302 1 guided ways of longitudinal moving mechanism, comprise lock framed structure 401, dead bolt 402, trip lever 403 and inner structure are some, dead bolt 402 and trip lever 403 are positioned in lock framed structure 401, wherein, dead bolt 402 is positioned at the side near travel mechanism 302, fixedly block battery box, trip lever 403 is positioned at the side away from travel mechanism 302, this battery automatic locking mechanism 4 is for locking vertical framework 301 after packing at battery box, ensure the stability and safety of battery box in the process of transporting.
The structure of battery release mechanism 5 as shown in Figure 8, by Fig. 1, Fig. 2 and Fig. 8 are known, this battery release mechanism 5 is arranged on the vertical framework 301 of battery taking and placing mechanism 3, comprise and separate latch hook 501, separate latch hook fixed link 502, release mechanism handle 503, vertically travel mechanism 504, vertically limiting stopper 505 and vertically position-limited lever 506, vertically travel mechanism 504 is perpendicular to the ground and be connected with vertical framework 301 by vertical limiting stopper 505, ground moves up and down relatively, separate latch hook fixed link 502 parallel to the ground and with X to vertical, be connected with vertical travel mechanism 504 by vertical position-limited lever 506, separate latch hook 501 and release mechanism handle 503 and respectively have two, be symmetricly set on the both sides of separating latch hook fixed link 502, in cell process, by longitudinal moving mechanism 302, battery release mechanism 5 is moved to the position contacting with battery box getting, by vertical travel mechanism 504, solution lock hook 501 is fallen and carried out battery box release and take out.
The structure of battery guide mechanism 6 as shown in Figure 9, from Fig. 1, Fig. 3 and Fig. 9, this battery guide mechanism 6 is placed on chassis 303, comprise guide roller 601, in company with roller 602 and roller supporting 603, wherein guide roller 601, be positioned at the both sides of travel mechanism 302 in company with roller 602, roller supporting 603 is to guide roller 601 and play the effect of support in company with roller 602, battery box is in the process of taking out, the positioning convex of bottom and the recesses coincide of guide roller 601, ensure the location of battery box, played the effect of balance in company with roller 602.
Preferably, a kind of rapidly replacing battery equipment provided by the invention can also comprise the battery taking and placing servomechanism 7 being arranged in battery taking and placing mechanism 3, the structure of this battery taking and placing servomechanism 7 as shown in figure 10, by Fig. 1, Fig. 2 and Figure 10 are known, , this battery taking and placing servomechanism 7 comprises cushion block 701, assister bar 702, power-assisted pole socket 703, the spacing connecting rod 704 of assister bar and battery taking and placing power-assisted handle 705, assister bar 702 relatively face tilt is placed, upper end is provided with battery taking and placing power-assisted handle 705, be connected with vertical framework 301, lower end is near chassis 303, cushion block 701 is fixed on chassis 303, vertically between framework 301 and assister bar 702, pull assister bar 702 to prop up cushion block 701 by battery taking and placing power-assisted handle 705, play the object that pulls vertical framework 301, power-assisted pole socket 703 be parallel to X to, one end is fixedly connected with vertical framework 301, the other end is flexibly connected with assister bar 702, this battery taking and placing servomechanism 7 is effort-saving mechanism, can greatly reduce the strength that battery needs in pull-out process, reduce workman's operation easier.
Preferably, a kind of rapidly replacing battery equipment provided by the invention can also comprise that X is to traversing micro-adjusting mechanism 8, X to the structure of traversing micro-adjusting mechanism 8 as shown in figure 11, from Fig. 1, Fig. 2 and Figure 11, this X to traversing micro-adjusting mechanism 8 between battery lift system 2 and battery taking and placing mechanism 3, comprise transverse-moving mechanism 801, screw mechanism 802 and Rocker handle 803, transverse-moving mechanism 801 be parallel to ground and with X to vertical, be connected with chassis 303, shake Rocker handle 803 is controlled screw mechanism 802 and can be adjusted X to position, reaches the object of battery box being carried out to release.
Preferably, a kind of rapidly replacing battery equipment provided by the invention can also comprise aided location correcting mechanism 9, the structure of aided location correcting mechanism 9 as shown in figure 12, by Fig. 1, Fig. 2 and Figure 12 are known, aided location correcting mechanism 9 is arranged on a side on chassis 303, comprise laser transimitter 901, permanent seat 902, vertically adjustment block 903 and horizontal adjustment piece 904, laser transimitter 901 approaches in cell process on chassis 303, auxiliary positioning, vertically adjustment block 903 and horizontal adjustment piece 904 are for adjusting the position of auxiliary positioning, ensure the accuracy of auxiliary positioning.
Preferably, a kind of rapidly replacing battery equipment provided by the invention can also comprise cut off self-lock mechanism 10 and overturn-preventing type leading wheel framework 11, cut off self-lock mechanism 10 and overturn-preventing type leading wheel framework 11 structure as shown in figure 13, from Fig. 1, Fig. 2 and Figure 13, the mechanism 10 that cuts off self-lock comprises lifting mechanism 1001 and control housing 1002, lifting mechanism 1001 is shaft-like, between two bars of lift frame 203, lifting mechanism 1001 itself possesses certain self-lock ability, the safety of battery when the instruction of exporting by control housing 1002 has ensured burst power-off.Overturn-preventing type leading wheel framework 11 is positioned in equipment moving mechanism 1, comprise be arranged in basic framework 101, be parallel to X to two extension rods 1101, two trailing wheels 104 can be overturn-preventing wheel, extension rod 1101 equipment moving mechanism 1 occur toppling dangerous in by overturn-preventing take turns by stable equipment live, ensured the smooth operation of equipment.
Although with reference to the accompanying drawings embodiments of the invention are had been described in detail above, be not limited only to this detailed description of the invention, those skilled in the art carries out according to this concrete technical scheme is variously equal to, deformation process, also within protection scope of the present invention.