CN102729448B - Manufacturing method of extruded plastic surface thermal transfer metal film decoration product - Google Patents
Manufacturing method of extruded plastic surface thermal transfer metal film decoration product Download PDFInfo
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- CN102729448B CN102729448B CN201210179800.5A CN201210179800A CN102729448B CN 102729448 B CN102729448 B CN 102729448B CN 201210179800 A CN201210179800 A CN 201210179800A CN 102729448 B CN102729448 B CN 102729448B
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Abstract
The invention discloses a manufacturing method of an extruded plastic surface thermal transfer metal film decoration product. The method comprises the following steps: 1, drying raw materials; 2, mixing and stirring the raw materials according to a certain ratio; 3, conveying the raw materials to a plastic extruding machine, and heating step by step; 4, extruding, allowing the resulting extruded object to enter a mold, shaping, and carrying out vacuum cooling; 5, heating in a point and surface manner, and repairing defects; 6, transferring a metal film; and 7, carrying out linear traction, and slitting. The method has the advantages of high automation degree, no pollution, and realization of transferring various metal films on surfaces of section bars having various structures.
Description
Technical field
The present invention relates to a kind of hot transfer decorative method of frosting, be specifically related at the plastic material surface heat-transferring metal film of extruding to reach a kind of preparation method of decorative effect.
Background technology
At present, on domestic market to the technical performance of the plastic goods of automobile, high-grade household electrical appliances, furniture, hardware industry and the high field of appearance requirement must decorate application (utilize high-decoration monochrome, colour, tangerine line, pearly-lustre, have light or unglazed metal packing).No matter be application, paint, mimeograph or plating, plastic products must pass through degreasing, destatic, surface conductance liquid, dry, electrostatic spraying, dry technical process, some plastic materials also must repeatedly be primed and finishing varnish, electroplate and also need special sensitization and activating process, its technological process is complicated, plant and equipment investment is large, and management difficulty is large, and environmental pollution is serious.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art, the preparation method that can realize automatic continuous production, reliable, the free of contamination a kind of extrusion plastic surface heat-transferring metallic film decoration product of pattern transferring fineness is provided.
A preparation method for extrusion plastic surface heat-transferring metallic film decoration product, processing step is:
(1), ABS, ASA, auxiliary agent EPDM are dried, temperature is controlled at 90-110 ℃, time 2 h,
(2), by ABS, ASA, auxiliary agent EPDM after drying, by composition proportion (% by weight), be: after 90: 7: 3 proportionings, mix, stirring,
(3), will the ABS after mix and blend, ASA, carry out cascade raising temperature heating after auxiliary agent EPDM input extruding machine,
(4), according to differential profiles structure needs, the plastic material after extruding is inserted in different moulds, water-cooled and vacuum plant are set on mould, working vacuum degree is made as negative 0.6-0.7MPa, makes plastic material sizing cooling,
(5), adopt blower fan to remove moisture, and further reduce the temperature of section bar cooled plastic material,
(6), set-point face firing equipment carries out defect mending to plastic material surface,
(7), the plastic material after moulding is entered to transfer apparatus, according to different pattern transferrings, metallochrome, require to arrange corresponding transfer printing temperature, serviceability temperature is at 200-400 ℃, by transfer apparatus metallic film decoration design transfer to Surface of profile,
(8), straight line pulling equipment is set, carry continuously section bar,
(9), arrange and to cut equipment, locating platform, as required finished section bar fixed length is cut.
In this preparation method, by ABS, ASA, the auxiliary agent EPDM of 90: 7: 3 proportionings, also can adopt by the PS of 97: 3 proportionings, auxiliary agent SB and replace.
In this preparation method, by ABS, ASA, the auxiliary agent EPDM of 90: 7: 3 proportionings, also can adopt by the PP of 85: 15 proportionings or PE, auxiliary agent EPDM or auxiliary agent SB replacement.
Described transfer apparatus metal membrane material is configured to: carrier, release layer, the metallic top coat layer in endosexine, ink layer, prime coat and hot melt adhesive layer.
Described carrier is PET or terylene, and described release layer is wax.
In described step (3), the temperature of cascade raising temperature heating is followed successively by: 160 ℃, 165 ℃, 170 ℃, 175 ℃, 185 ℃.
The present invention can realize various plastic materials are carried out to metal film on surface decoration, and process of producing product is reliable and stable, and automaticity is high, environment is not caused to secondary pollution.
The specific embodiment
Below in conjunction with preferred embodiment, describe the specific embodiment of the present invention in detail.
A preparation method for extrusion plastic surface heat-transferring metallic film decoration product, concrete technology step is:
(1), adopt drying plant to dry ABS, ASA, auxiliary agent EPDM, temperature is controlled at 90-110 ℃, time 2 h, and object is removed the contained moisture of raw material.
(2), by ABS, ASA, auxiliary agent EPDM after drying, by composition proportion (% by weight), be: after 90: 7: 3 proportionings, adopt that high-speed mixer mixes, stirring.
(3), by carrying out stepped heating after the raw material input extruding machine after mix and blend, according to different raw material proportionings, adopt different heating-up temperatures;
In the present embodiment, the formula of ABS+ASA+ auxiliary agent EPDM, the extrusion temperature in extruder is distributed as:
Area code (extruding machine) | I | II | III | Ⅳ | V | Die head |
Design temperature (℃) | 160 | 165 | 170 | 175 | 185 | 180 |
(4), according to differential profiles structure needs, the plastic material after extruding is inserted in different moulds, water-cooled and vacuum plant are set on mould, working vacuum degree is made as negative 0.6-0.7MPa, makes cold the going of plastic material sizing.
(5), adopt blower fan to remove moisture, and further reduce the temperature of section bar cooled plastic material.
(6), face firing equipment in set-point carries out defect mending to plastic material surface.
(7), the plastic material after moulding is entered to transfer apparatus, according to different pattern transferrings, metallochrome, require corresponding transfer printing temperature is set, serviceability temperature is at 200-400 ℃.Combination transfer apparatus is to the comprehensive transfer printing of Surface of profile.Transfer apparatus metallic film decoration design transfer is arrived to Surface of profile.
(8), straight line pulling equipment is set, carry continuously section bar, facilitate the work of other operations, straight line transporting velocity is adjustable, concrete scope: 1.5-4.5 m/min.
(9), arrange and to cut equipment, locating platform, as required finished section bar fixed length is cut.Adjust according to actual needs the location dimension of locating platform.
Embodiment 2
The difference of the present embodiment and embodiment 1 is: raw material also can adopt PS+ auxiliary agent SB, by the composition proportion of 97: 3 (% by weight), mixes, stirs.
Embodiment 3
The difference of the present embodiment and embodiment 1 is: raw material also can adopt PP or PE+ auxiliary agent EPDM or auxiliary agent SB, by the composition proportion of 85: 15 (% by weight), mixes, stirs.
Embodiment 4
Described in step in embodiment 1 (7), transfer apparatus metal membrane material is configured to: carrier (PET, terylene), release layer (wax), top coat layer (endosexine containing metal), ink layer, prime coat, hot melt adhesive layer.
Claims (6)
1. a preparation method for extrusion plastic surface heat-transferring metallic film decoration product, is characterized in that:
Comprise following process steps:
(1), ABS, ASA, auxiliary agent EPDM are dried, temperature is controlled at 90-110 ℃, time 2 h,
(2), by ABS, ASA, auxiliary agent EPDM after drying, by composition proportion (% by weight), be: after 90: 7: 3 proportionings, mix, stirring,
(3), will the ABS after mix and blend, ASA, carry out cascade raising temperature heating after auxiliary agent EPDM input extruding machine,
(4), according to differential profiles structure needs, the plastic material after extruding is inserted in different moulds, water-cooled and vacuum plant are set on mould, working vacuum degree is made as negative 0.6-0.7MPa, makes plastic material sizing cooling,
(5), adopt blower fan to remove moisture, and further reduce the temperature of section bar cooled plastic material,
(6), set-point face firing equipment carries out defect mending to plastic material surface,
(7), the plastic material after moulding is entered to transfer apparatus, according to different pattern transferrings, metallochrome, require to arrange corresponding transfer printing temperature, serviceability temperature is at 200-400 ℃, by transfer apparatus metallic film decoration design transfer to Surface of profile,
(8), straight line pulling equipment is set, carry continuously section bar,
(9), arrange and to cut equipment, locating platform, as required finished section bar fixed length is cut.
2. the preparation method of a kind of extrusion plastic surface heat-transferring metallic film decoration product according to claim 1, it is characterized in that: in this preparation method, by the ABS of 90: 7: 3 proportionings, ASA, auxiliary agent EPDM, adopt by PS, the auxiliary agent SB of 97: 3 proportionings and replace.
3. the preparation method of a kind of extrusion plastic surface heat-transferring metallic film decoration product according to claim 1, it is characterized in that: in this preparation method, by the ABS of 90: 7: 3 proportionings, ASA, auxiliary agent EPDM, adopt by the PP of 85: 15 proportionings or PE, auxiliary agent EPDM or auxiliary agent SB replacement.
4. according to the preparation method of a kind of extrusion plastic surface heat-transferring metallic film decoration product described in claim 1,2 or 3, it is characterized in that: described transfer apparatus metal membrane material is configured to: carrier, release layer, the metallic top coat layer in endosexine, ink layer, prime coat and hot melt adhesive layer.
5. the preparation method of a kind of extrusion plastic surface heat-transferring metallic film decoration product according to claim 4, is characterized in that: described carrier is PET or terylene, and described release layer is wax.
6. the preparation method of a kind of extrusion plastic surface heat-transferring metallic film decoration product according to claim 1, is characterized in that: in described step (3), the temperature of cascade raising temperature heating is followed successively by: 160 ℃, 165 ℃, 170 ℃, 175 ℃, 185 ℃.
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CN201210179800.5A CN102729448B (en) | 2012-05-17 | 2012-05-17 | Manufacturing method of extruded plastic surface thermal transfer metal film decoration product |
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CN201210179800.5A CN102729448B (en) | 2012-05-17 | 2012-05-17 | Manufacturing method of extruded plastic surface thermal transfer metal film decoration product |
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CN102729448B true CN102729448B (en) | 2014-10-01 |
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CN103009596B (en) * | 2012-12-01 | 2015-10-28 | 宜昌盼盼木制品有限责任公司 | Wood-plastic door cover door line PVC co-extrusion printing transferring method and equipment |
CN105711047A (en) * | 2014-12-01 | 2016-06-29 | 焦作飞鸿安全玻璃有限公司 | Method for producing extruded plastic surface thermal transfer metal film decoration product |
Citations (4)
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CN2150033Y (en) * | 1993-01-04 | 1993-12-22 | 南亚塑胶工业股份有限公司 | Automatic stick and rotary printing apparatus for improved special shape extruded product |
EP1340615A2 (en) * | 1995-06-07 | 2003-09-03 | Avery Dennison Corporation | Extrusion coating process for making protective and decorative films |
CN101531081A (en) * | 2009-04-01 | 2009-09-16 | 江阴华东装饰材料有限公司 | Method for preparing carved wood grain-simulated PVC decorative film |
CN101691059A (en) * | 2009-09-25 | 2010-04-07 | 丹阳市圣象地板配件有限公司 | Production technology of wood plastic skirting board |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1756640A (en) * | 2003-01-22 | 2006-04-05 | 帕里莫集团有限公司 | Three-dimensional films and the process for making the same |
JP2008023976A (en) * | 2006-06-20 | 2008-02-07 | Toyo Kohan Co Ltd | Manufacturing process of organic resin coated metal sheet, and manufacturing equipment of organic resin coated metal sheet |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2150033Y (en) * | 1993-01-04 | 1993-12-22 | 南亚塑胶工业股份有限公司 | Automatic stick and rotary printing apparatus for improved special shape extruded product |
EP1340615A2 (en) * | 1995-06-07 | 2003-09-03 | Avery Dennison Corporation | Extrusion coating process for making protective and decorative films |
CN101531081A (en) * | 2009-04-01 | 2009-09-16 | 江阴华东装饰材料有限公司 | Method for preparing carved wood grain-simulated PVC decorative film |
CN101691059A (en) * | 2009-09-25 | 2010-04-07 | 丹阳市圣象地板配件有限公司 | Production technology of wood plastic skirting board |
Non-Patent Citations (1)
Title |
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JP特开2008-23976A 2008.02.07 |
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