CN102728191B - Double-cylinder air drier, compressed air brake system and vehicle - Google Patents

Double-cylinder air drier, compressed air brake system and vehicle Download PDF

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Publication number
CN102728191B
CN102728191B CN201210260478.9A CN201210260478A CN102728191B CN 102728191 B CN102728191 B CN 102728191B CN 201210260478 A CN201210260478 A CN 201210260478A CN 102728191 B CN102728191 B CN 102728191B
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cavity
dual cartridge
cartridge air
air dryer
passage
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CN102728191A (en
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王鲜艳
李传武
吴庆隆
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Ruili Group Ruian Auto Parts Co Ltd
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Ruili Group Ruian Auto Parts Co Ltd
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  • Valves And Accessory Devices For Braking Systems (AREA)

Abstract

The invention relates to an air drier in an air pressure brake system of a vehicle, in particular to a double-cylinder air drier with an oil filter drying cylinder and a water filter drying cylinder. In addition, the invention also relates to a compressed air brake system which uses the double-cylinder air drier and the vehicle which uses the compressed air brake system. The double-cylinder air drier comprises an air inlet (1), an air outlet (21), a valve body, a pressure regulating device, the oil filter drying cylinder, the water filter drying cylinder, an exhaust device and a backflow device, wherein the backflow device comprises a first valve (18), a cavity (N), a backflow hole (12), a throttle hole (10) and a first diaphragm (20); and the pressure regulating device comprises springs (13), a second valve (14), a second diaphragm (M) and a cavity (I). According to the compressed air brake system, the double-cylinder air drier is adopted. According to the vehicle, the compressed air brake system is adopted.

Description

Dual cartridge air dryer, pneumatic braking system and vehicle
Technical field
The present invention relates to a kind of air dryer for vehicle Pneumatic braking system, particularly a kind of dual cartridge air dryer with oil strain drying and drainage drying; In addition, the invention still further relates to a kind of vehicle that adopts the pneumatic braking system of this dual cartridge air dryer and adopt this pneumatic braking system.
Background technology
In vehicle Pneumatic braking system, braking desired gas is provided by air compressor conventionally.Because compressor constantly carries out mechanical reciprocating motion, the impurity that contains a large amount of machine oil molecules in the higher and gas of Compressed Gas temperature that it provides and produce because of fricting movement.For this reason, in traditional Pneumatic braking system, conventionally the equipped at outlet port at air compressor is provided with longer copper pipe with cooled compressed gas, but because Compressed Gas can produce condensed water in the process from High-temperature cooling to low temperature, and condensed water and machine oil, impurity can cause the corrosion of hardware in brakes after mixing, the be full of cracks of rubber seal, the decomposition of lubricating grease, the problems such as the obstruction of pipeline and valve element attonity, so in-line filter has been set up and oil water separator is processed the impurity in brakes in the copper pipe rear in traditional Pneumatic braking system conventionally, machine oil and moisture.
Although can cooled compressed gas by copper pipe is set in Pneumatic braking system, and in-line filter is set and oil water separator is processed impurity, machine oil and the moisture in Pneumatic braking system, but can cause like this installation of system layout and air valve product too complicated, take up room larger, in vehicle operating process because shaking the problems such as easy inefficacy.
Notification number is that the Chinese utility model patent of CN 201949797 U discloses a kind of air dryer, and it carrys out the oil content containing in filtered air by oily filter core, by the moisture containing in molecular sieve filtration air.But its filtration for the oil content containing in air and moisture is halfway, and along with the increase of service time, it filters and drying effect can obviously decline thereupon.
Application number is that 201110191260.8 Chinese invention patent application discloses a kind of integrated air drying, it has cancelled the copper pipe using in prior art, the substitute is a helical duct, but still there are problems of the prior art in it: its internal structure is complicated; As time goes on, its filtration and drying effect can decline thereupon.
Summary of the invention
The technical problem to be solved in the present invention is to solve air dryer of the prior art to remove moisture and greasy dirt not thoroughly and can not maintain for a long time its dry and filter effect; The problems such as structure and product are installed too complicated, and reliability is lower.
For solving the problems of the technologies described above, the invention provides a kind of dual cartridge air dryer, it comprises air inlet, gas outlet, valve body, regulator, exhaust apparatus and reflux, oil strain drying, drainage drying.
Preferably, reflux comprises the first valve, the first cavity, return port, throttle orifice, primary diaphragm; Regulator comprises spring, the second valve, secondary diaphragm, the second cavity.
Preferably, exhaust apparatus comprises exhaust pition, drain tap, exhaust outlet.
Preferably, reflux is connected by four-way with regulator.
Preferably, regulator is connected by Five-channel with exhaust apparatus.
Preferably, described reflux also comprises screen pack.
Preferably, described oil strain drying comprises oil-filtering apparatus and the 6th passage being split to form by this oil-filtering apparatus, the 3rd cavity.
Preferably, described drainage drying comprise screen pack, molecular sieve, at the 4th cavity above molecular sieve and the 7th passage between molecular sieve and drainage drying inwall.
Preferably, described dual cartridge air dryer also comprises the 5th cavity, and it is connected with air inlet; First passage, it is connected with the 5th cavity; The 6th cavity, it is connected with second channel, and is connected with exhaust outlet by drain tap.
Preferably, described dual cartridge air dryer, also comprises second channel, and it is connected with the 5th cavity; The 7th cavity, it is connected with second channel, and is connected with the 6th passage by being located at the first through hole of oil strain drying bottom.
Preferably, described dual cartridge air dryer, also comprises third channel, and it is connected with the 3rd cavity; The 8th cavity, it is connected with third channel, and is connected with the 7th passage by being located at the second through hole of drainage drying bottom.
Preferably, described dual cartridge air dryer, also comprises the 9th cavity, and it communicates with molecular sieve; The 8th passage, it is connected with the 9th cavity, and is connected with gas outlet by being located at the check valve of gas outlet one side, is connected with return port simultaneously.
Preferably, the described return port other end and primary diaphragm join.
Preferably, described throttle orifice one end is connected with gas outlet, and the other end and primary diaphragm join.
Preferably, described dual cartridge air dryer, also comprises the 9th passage, and its one end is connected with throttle orifice, and the other end is connected with the first cavity by the first valve.
Preferably, described screen pack is arranged in the 9th passage or the 9th passage one end.
Preferably, described the second cavity, it is connected with the throttle orifice in reflux by four-way, and joins with secondary diaphragm, connects the tenth cavity that is positioned at exhaust pition top in exhaust apparatus by the second valve, Five-channel simultaneously.
Preferably, described dual cartridge air dryer, also comprises heater, and it is for thermal exhaust valve and the second valve, in case drain tap and the second valve be frozen in when temperature is lower, thereby avoids the generation of job failure.
Except above-mentioned dual cartridge air dryer, the present invention also provides a kind of pneumatic braking system, and it adopts dual cartridge air dryer as above.
In addition, the present invention also provides a kind of vehicle, and it adopts above-mentioned pneumatic braking system.
Dual cartridge air dryer of the present invention is by arranging independent oil strain drying and drainage drying, and it is filtered compressed-air actuated time, and itself and compressed-air actuated contact area are larger, can better more thoroughly filter the carrying out of oil content in compressed air and moisture.
Dual cartridge air dryer of the present invention, by independent oil strain drying and drainage drying are set, when arbitrary drying lost efficacy, can be changed separately, easy to maintenance, has greatly saved maintenance cost.
The more important thing is, dual cartridge air dryer of the present invention is cleared up moisture and the impurity of molecular sieve filtration in drainage drying in time by reflux and exhaust apparatus, regulator acting in conjunction, make regenerating molecular sieve, can keep at any time the optimum filtration effect to moisture and impurity.
Simultaneously, dual cartridge air dryer of the present invention does not need to install frost valve, oil water separator, dual pressure controller, wet gas receiver and automatic drain valve, has simplified pipeline, has improved system reliability, increased the service life of product, can effectively reduce production costs.
Accompanying drawing explanation
Fig. 1 is according to the structural representation of a preferred embodiment of dual cartridge air dryer of the present invention.
Fig. 2 is the principle schematic of preferred embodiment shown in Fig. 1.
Fig. 3 is the A-A schematic cross-section of preferred embodiment shown in Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing, a specific embodiment of the present invention is described, to be easier to understand according to dual cartridge air dryer of the present invention.
Please refer to Fig. 1 and Fig. 3, the structural representation of the preferred embodiment that Fig. 1 is dual cartridge air dryer of the present invention, Fig. 3 is the A-A schematic cross-section of preferred embodiment shown in Fig. 1.As shown in Figures 1 and 3, this specific embodiment comprises regulator a, oil strain drying b, drainage drying g, valve body d, heater c, exhaust apparatus e, reflux f.
Please refer to Fig. 2, Fig. 2 is the principle schematic of preferred embodiment shown in Fig. 1.As shown in Figure 2, in oil strain drying b, be provided with oil-filtering apparatus 4, for filtering the airborne oil content of compression; This oil-filtering apparatus 4 is circular cylinder shape, is annular the 6th channel C between its outer wall and oil strain drying b inwall, and the enclosure space that its inwall surrounds is the 3rd cavity D.Compressed air enters the 6th channel C via the first through hole 19 that is positioned at oil strain drying b bottom, through oil-filtering apparatus 4, enters in the 3rd cavity D, and its oil content containing is filtered by oil-filtering apparatus 4; By connecting the third channel 5 of oil strain drying b and drainage drying g, enter into the 8th cavity E subsequently, and then enter into drainage drying g.
Oil-filtering apparatus 4 is set to circular cylinder shape can expand the area that oil-filtering apparatus contacts with compressed air greatly, can better filter the oil content containing in compressed air.But guaranteeing that on the basis of oil strain filter effect, the shape of oil-filtering apparatus 4 can also be designed to other any shapes.
Drainage drying g comprises screen pack 6, molecular sieve 7; The impurity that screen pack 6 contains for filtering compressed air, the moisture that molecular sieve 7 contains for filtering compressed air.Molecular sieve 7 is cylindrical shape, is annular the 7th passage F between its outer wall and drainage drying g inwall; Molecular sieve 7 tops are the 4th cavity G.
The compressed air that oil content has been filtered enters band drainage drying g from the second through hole 19-1 through third channel 5, first contact with screen pack 6, be filtered net 6 and filter out the impurity containing in compressed air, then through the 7th passage F, enter in the 4th cavity G of molecular sieve 7 tops, the moisture being then filtered wherein by molecular sieve 7 then enters in the 9th cavity H; Now compressed air has been filtered oil content, impurity and the moisture wherein containing.
This specific embodiment of the present invention also comprises one the 5th cavity A, and it is connected with air inlet 1; One vertical first passage L, it is connected with the 5th cavity A; One the 6th cavity K, it is connected with first passage L.
Compressed air enters into the 5th cavity A through air inlet 1, and its temperature declines, and the part gaseous state moisture that it contains becomes liquid condensation water, and this part condensed water enters into the 6th cavity K by first passage L, completes the first step of moisture in compressed air separated.
Enter into the compressed air of the 5th cavity A, except the condensed water of above-mentioned generation, remaining compressed air enters into the 7th cavity B through the second channel 2 communicating with it, then through the first through hole 19, enters in oil strain drying b and carries out compressed-air actuated oil strain to process.
Exhaust apparatus e comprises exhaust pition 16, drain tap 17, exhaust outlet 3.
Reflux f comprises valve 18, the first cavity N, return port 12, throttle orifice 10, primary diaphragm 20, screen pack 9, the 8th passage T.
Described the 8th passage T, it is connected with the 9th cavity H, and is connected with gas outlet 21 by being located at the check valve 8 of gas outlet 21 1 sides, is connected with return port 12 simultaneously.Described return port 12 other ends and primary diaphragm 20 join.
Described throttle orifice 10 one end are connected with gas outlet 21, and the other end is connected with primary diaphragm 20.
As mentioned above, the compressed air in the 9th cavity H has been removed oil content wherein, impurity and moisture, and this compressed air enters in the 8th passage T, and a part enters in gas outlet 21 by check valve 8, exports to gas equipment and uses; Another part enters into throttle orifice 10 by check valve 8, then by return port 12, enters into the 8th passage T, again by check valve 8, enters into gas outlet 21, exports to gas equipment and uses; A part of compressed air enters into throttle orifice 10 by check valve 8 and then by the 9th passage 9-1 and valve 18, enters into the first cavity N again.
Regulator a comprises spring 13, the second valve 14, secondary diaphragm M, the second cavity I.
The second cavity I in regulator a is connected by four-way 11 and throttle orifice 10, so except above-mentioned three parts, a part of compressed air also can enter the 8th passage T from the 9th cavity H and enter return port 10 through check valve 8 and enter the second cavity I by four-way 11.The second cavity I is connected with secondary diaphragm M, and the compressed air that this part enters into the second cavity I acts on secondary diaphragm M above, in due course, overcomes the power of spring 13, opens the second valve 14.
Exhaust apparatus e comprises exhaust pition 16, drain tap 17, exhaust outlet 3, the tenth cavity J.Five-channel 15 is connected the tenth cavity J with the second valve 14 in regulator a.As mentioned above, compressed air in the second cavity I acts on secondary diaphragm M, overcome the power of spring 13, open the second valve 14, compressed air enters into the tenth cavity J by Five-channel 15, promote exhaust pition 16 and open condensed water and 3 discharges of compressed air process exhaust outlet in drain tap 17, the six cavity K.
It is upper that heater c is located at valve body d, and it is for thermal exhaust valve 17 and the second valve 14, in case when temperature is lower, drain tap 17 and the second valve 14 are frozen in, thereby avoids the generation of job failure; On the other hand, also reduce minimum operating temperature of the present invention, increased the adaptability of the present invention to low temperature environment.
Above all parts of the present invention is described in detail, will filter compressed-air actuated flow process and operation principle is described in further detail to the present invention below.
First compressed air enter into the 5th cavity A from air inlet 1, and its temperature declines, the cooling condensed water that becomes of portion of water meeting wherein containing, and this part condensed water enters into the 6th cavity K from the 5th cavity A through first passage L; Remaining compressed air can enter into the 7th cavity B by second channel 2, then by the first through hole 19, enter into annular the 6th channel C of oil strain drying b, through oil-filtering apparatus 4, complete entering into the 3rd cavity D after the filtration of oil content in compressed air.This Partial shrinkage air of oil processing enters into the 8th cavity E through third channel 5 after filtration, then by the second through hole 19-1, enter into drainage drying g, through screen pack 6, complete the filtration to impurity in compressed air, complete and the compressed air of the filtration of impurity is entered into the 4th cavity G of molecular sieve 7 tops by the 7th passage F, the compressed air that enters into the 4th cavity G flows downward, and by molecular sieve 7, completes the filtration to moisture in compressed air.
So far, dual cartridge air dryer has completed the filtration to the oil content in compressed air, impurity and moisture.This Partial shrinkage air enters into the 9th cavity H from molecular sieve 7, the compressed air that enters into the 9th cavity H is divided into four parts: first enters into the 8th passage T from the 9th cavity H, by check valve 8, enter into gas outlet 21, for gas equipment; Second portion enters into the 8th passage T from the 9th cavity H, by check valve 8, enters in throttle orifice 10, acts on primary diaphragm 20; Third part enters into the 8th passage T from the 9th cavity H, by check valve 8, enter in throttle orifice 10, by passage 9-1 after screen pack 9 filters, through valve 18, enter into the first cavity N, along with the compressed air in the first cavity N progressively increases, the air pressure in the first cavity N is also just increasing, the compressed air in the first cavity N to the pressure of primary diaphragm 20 and second portion in compressed air the pressure of primary diaphragm 20 is reached to balance; The 4th part enters into the 8th passage T from the 9th cavity H, then by check valve 8, enters in throttle orifice 10, by four-way 11, enters into the second cavity I.
Above-mentioned first compressed air is exported to gas equipment for it by gas outlet 21, and when exporting to the compressed air of gas equipment by first when too much, 21 places, gas outlet can accumulate a large amount of compressed air, and air pressure herein will increase.In the case, when the air pressure at 21 places, gas outlet reaches predefined numerical value, regulator a starts working, the compressed air being input in the second cavity I by above-mentioned the 4th part promotes the elastic force that secondary diaphragm M overcomes spring 13, open the second valve 14, compressed air in the second cavity I enters into the tenth cavity J of exhaust pition 16 tops by Five-channel 15, promoting exhaust pition 16 moves down, open drain tap 17, gas in the 6th cavity K and condensed water are discharged through exhaust outlet 3, the 5th cavity A subsequently, the 7th cavity B, the 8th cavity E, the 9th cavity H and oil strain drying b, in drainage drying g, compressed air is also discharged from exhaust outlet 3.
Now, because the compressed air in above-mentioned the 5th cavity A, the 7th cavity B, the 8th cavity E, the 9th cavity H and oil strain drying b, drainage drying g is discharged from, its air pressure inside declines, and gas outlet 21 place's air pressure are higher, the compressed air at 21 places, gas outlet enters into drainage drying g via throttle orifice 10, return port 12, the 8th passage T, the 9th cavity H, wash away molecular sieve 7 and screen pack 6, impurity and moisture that previously screen pack 6 and molecular sieve 7 filtered are washed away, by impurity and moisture along with compressed air is discharged from exhaust outlet 3.
Through after above-mentioned flow process, the impurity and the moisture that on screen pack 6 and molecular sieve 7, adhere to are washed, and along with compressed air is discharged from exhaust outlet 3, make molecular sieve 7 regeneration, make molecular sieve 7 keep for a long time the filter effect to moisture, extended the service life of molecular sieve 7.
When the air pressure in gas outlet 21 revert within adjustable range, throttle orifice 10 place's compressed air decline for the active force of primary diaphragm 20, follow this process, and the compressed air in the first cavity N promotes primary diaphragm 20 makes it progressively closed, refluxes and finishes.When brake valve is worked, the air pressure in gas outlet 21 is used up, and when reaching its time and close pressure, the second valve 14 and drain tap 17 are closed respectively under the promotion of spring 13 and exhaust pition 16, and exhaust process stops.
Now, the workflow of dual cartridge air dryer of the present invention has completed a complete circulation, and compressed air, from air inlet 1 input, is opened next circulation afterwards.
The present invention also provides a kind of pneumatic braking system, and it adopts above-mentioned dual cartridge air dryer.
Meanwhile, the present invention also provides a kind of vehicle, and it adopts above-mentioned pneumatic braking system.
By reference to the accompanying drawings the specific embodiment of the present invention is explained in detail above; but the present invention is not limited to above-mentioned embodiment; in the ken possessing those of ordinary skills; can also under the prerequisite that does not depart from aim of the present invention, make various variations, it all belongs to protection scope of the present invention.

Claims (18)

1. a dual cartridge air dryer, it comprises regulator, exhaust apparatus and reflux, air inlet (1), gas outlet (21), valve body (d), it is characterized in that, also comprises oil strain drying, drainage drying; Described oil strain drying comprises oil-filtering apparatus (4) and the 6th passage (C) being split to form by this oil-filtering apparatus (4), the 3rd cavity (D), and described reflux comprises the first valve (18), the first cavity (N), return port (12), throttle orifice (10), primary diaphragm (20); Regulator comprises spring (13), the second valve (14), secondary diaphragm (M), the second cavity (I).
2. dual cartridge air dryer as claimed in claim 1, is characterized in that, described exhaust apparatus comprises exhaust pition (16), drain tap (17), exhaust outlet (3).
3. dual cartridge air dryer as claimed in claim 1, is characterized in that, described reflux is connected by four-way (11) with regulator.
4. dual cartridge air dryer as claimed in claim 1, is characterized in that, described regulator is connected by Five-channel (15) with exhaust apparatus.
5. dual cartridge air dryer as claimed in claim 1, is characterized in that, described reflux also comprises screen pack (9).
6. the dual cartridge air dryer as described in above-mentioned any one claim, it is characterized in that, described drainage drying comprises screen pack (6), molecular sieve (7), be positioned at the 4th cavity (G) of molecular sieve (7) top and be positioned at molecular sieve (7) and drainage drying inwall between the 7th passage (F).
7. dual cartridge air dryer as claimed in claim 1 or 2, is characterized in that, described dual cartridge air dryer also comprises:
The 5th cavity (A), it is connected with air inlet (1);
First passage (L), it is connected with the 5th cavity (A);
The 6th cavity (K), it is connected with first passage (L), and is connected with exhaust outlet (3) by drain tap (17).
8. dual cartridge air dryer as claimed in claim 7, is characterized in that, described dual cartridge air dryer, also comprises:
Second channel (2), it is connected with the 5th cavity (A);
The 7th cavity (B), it is connected with second channel (2), and is connected with the 6th passage (C) by being located at first through hole (19) of oil strain drying bottom.
9. dual cartridge air dryer as claimed in claim 7, is characterized in that, described dual cartridge air dryer, also comprises:
Third channel (5), it is connected with the 3rd cavity (D);
The 8th cavity (E), it is connected with third channel (5), and is connected with the 7th passage (F) by being located at second through hole (19-1) of drainage drying bottom.
10. dual cartridge air dryer as claimed in claim 7, is characterized in that, described dual cartridge air dryer, also comprises:
The 9th cavity (H), it communicates with molecular sieve (7);
The 8th passage (T), it is connected with the 9th cavity (H), and is connected with gas outlet (21) by being located at the check valve (8) of gas outlet (21) one sides, is connected with return port (12) simultaneously.
11. dual cartridge air dryers as claimed in claim 10, is characterized in that, described return port (12) other end and primary diaphragm (20) join.
12. dual cartridge air dryers as described in claim 1 or 11, is characterized in that, described throttle orifice (10) one end is connected with gas outlet (21), and the other end and primary diaphragm (20) join.
13. dual cartridge air dryers as claimed in claim 1, is characterized in that, described dual cartridge air dryer also comprises the 9th passage (9-1), and its one end is connected with throttle orifice (10), and the other end is connected with the first cavity (N) by the first valve (18).
14. dual cartridge air dryers as claimed in claim 13, is characterized in that, described screen pack (9) is arranged in the 9th passage (9-1) or the 9th passage (9-1) one end.
15. dual cartridge air dryers as claimed in claim 6, it is characterized in that, described the second cavity (I), it is connected with the throttle orifice (10) in reflux by four-way (11), and join with secondary diaphragm (M), by the second valve (14), Five-channel (15), connect the tenth cavity (J) that is positioned at exhaust pition (16) top in exhaust apparatus simultaneously.
16. dual cartridge air dryers as claimed in claim 2, it is characterized in that, described dual cartridge air dryer, also comprise heater, it is for thermal exhaust valve (17) and the second valve (14), in case drain tap (17) and the second valve (14) be frozen in when temperature is lower, thereby avoid the generation of job failure.
17. 1 kinds of pneumatic braking systems, is characterized in that, it adopts the dual cartridge air dryer as described in above-mentioned any one claim.
18. 1 kinds of vehicles, is characterized in that, it adopts pneumatic braking system as claimed in claim 17.
CN201210260478.9A 2012-07-26 2012-07-26 Double-cylinder air drier, compressed air brake system and vehicle Active CN102728191B (en)

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CN202666667U (en) * 2012-07-26 2013-01-16 瑞立集团瑞安汽车零部件有限公司 Double-drum air drier, compressed air brake system and vehicle

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CN202129015U (en) * 2011-07-08 2012-02-01 瑞立集团瑞安汽车零部件有限公司 Integrated air drying cylinder, compressed air brake system and vehicle
CN202666667U (en) * 2012-07-26 2013-01-16 瑞立集团瑞安汽车零部件有限公司 Double-drum air drier, compressed air brake system and vehicle

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PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Double cylinder air dryer, compressed air braking system and vehicle

Effective date of registration: 20211014

Granted publication date: 20140319

Pledgee: Ruian sub branch of Wenzhou Bank Co., Ltd

Pledgor: RUILI GROUP RUIAN AUTO PARTS Co.,Ltd.

Registration number: Y2021330001902