CN102717476B - Molding technology for combining PA46 with metal insert - Google Patents
Molding technology for combining PA46 with metal insert Download PDFInfo
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- CN102717476B CN102717476B CN201210217943.0A CN201210217943A CN102717476B CN 102717476 B CN102717476 B CN 102717476B CN 201210217943 A CN201210217943 A CN 201210217943A CN 102717476 B CN102717476 B CN 102717476B
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Abstract
The invention discloses a molding technology for combining PA46 with a metal insert. The molding technology comprises the following steps of: carrying out pre-heating treatment on the metal insert before injection molding until the surface temperature of the metal insert reaches 295-330 DEG C; carrying out injection molding on the pre-heated metal insert in a die, wherein the temperature of the PA46 material is 295-330 DEG C; and performing the procedures of pressurizing, cooling and demolding on the metal insert. The technology disclosed by the invention solves the problem that after a plastic steel connector is molded, the metal insert and a plastic part are stressed to fall off easily due to excessive internal stress generated around the metal insert in a molding process.
Description
Technical field
The invention belongs to functional high molecule material technical field, be specifically related to the moulding process that a kind of PA46 combines with metal insert.
Background technology
PA46 (nylon 46) is a kind of novel polyamide resin with high-melting-point and high-crystallinity, it is the fatty polyamide by butanediamine and adipic acid polycondensation, there is excellent heat-resisting quantity, chemical resistance, low creep properties, excellent anti-fatigue performance and low abrasiveness, be widely used in mechanical structure parts and can the manufacture of maintenance parts.
For many years, the technique that plastic-steel combines is being used always, comprises in injection moulding process and adds metal insert, plastics carry out metal insert and heat the technique such as press-in.Because the form of the combination of metal insert and plastic is varied; current plastic-steel conjunction often there will be plastic and the stressed caducous problem of steel part in shaping or utilization process; shorten the service life of plastic-steel conjunction greatly, also limit the application of plastic-steel conjunction simultaneously.
For this reason, the plastic-steel combined process of we pin PA46 is studied, sum up PA46 and metal insert in conjunction with time a kind of technological standards.
Summary of the invention
The object of the present invention is to provide the moulding process that a kind of PA46 combines with metal insert, this technique can solve metal insert and stressed caducous problem appears in plastic after shaping.
The present invention is achieved by the following technical solutions:
The moulding process that PA46 combines with metal insert, is characterized in that, comprise the steps:
1) before injection mo(u)lding, metal insert is carried out the pre-heat treatment, make metal insert surface temperature reach 295 DEG C-330 DEG C;
2) metal insert after preheating is put into mould and carry out injection moulding, the temperature of PA6 material is 295 DEG C-330 DEG C;
3) pressurize, cooling, the demoulding and get final product.
Described metal insert is steel, copper or aluminium.
Described injection pressure is 70-80MPa
,the pressure of pressurize is 50-70 MPa, and the dwell time is 10-15s, and cool time is 25-30s.After pressurize terminates, metal insert surface temperature is 295 DEG C-326 DEG C.
Moulding process of the present invention, before injection mo(u)lding, first by clean for metal insert surface clean, afterwards metal insert is put into high temperature oven to heat, by temperature setting and the observed temperature detection of high temperature oven, management and control is carried out to the metal insert temperature in baking oven, makes metal insert surface temperature reach 295 DEG C-330 DEG C, preferably 300 DEG C-320 DEG C; When the metal insert after preheating put into mould carry out injection moulding time, the temperature of PA46 material is 295 DEG C-330 DEG C, preferably 300 DEG C-320 DEG C, surface contact is carried out with the temperature sensor be contained in mould in metal insert surface, by the temperature sensor in mould, monitor the change of metal insert surface temperature in insert injection moulding process in real time; Then product is prepared at the known injection molding process of employing.
The present invention compared with prior art, has following beneficial effect:
The present invention is by studying technique, sum up PA46 material and metal insert in conjunction with time temperature relation, the surface temperature of metal insert is controlled all the time between 295 DEG C-330 DEG C, the temperature of PA46 material is 295 DEG C-330 DEG C time, plastic-steel combines firm, avoids and produce excessive internal stress around metal insert and cause plastic-steel conjunction to occur metal insert and the stressed caducous problem of plastic after shaping when shaping.
Accompanying drawing explanation
Fig. 1 is plastic-steel composition surface viscous force method of testing schematic diagram.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the top view of Fig. 1.
1, metal insert 2, plastic 3, fixed position 4, thrust direction.
Detailed description of the invention
Further illustrate the present invention below by detailed description of the invention, following examples are the present invention's preferably embodiment, but embodiments of the present invention are not by the restriction of following embodiment.
Plastic-steel faying face of the present invention is that semicircle engages, and the radius R of metal insert is 30mm, is highly 75mm, and the outermost radius R of plastic is 60mm, height 40mm.Before injection mo(u)lding, the P20 metal insert surface clean by surface roughness being Ra0.05 is clean, metal insert is put into high temperature oven heat, by temperature setting and the observed temperature detection of high temperature oven, carry out management and control to the metal insert temperature in baking oven, metal insert surface temperature is as shown in table 1; When the metal insert after preheating put into mould carry out injection moulding time, surface contact is carried out with the temperature sensor be contained in mould in metal insert surface, by the temperature sensor in mould, the in real time change of metallic surface temperature in monitoring insert injection moulding process; Namely last pressurize, cooling, the demoulding obtain product, and during pressurize, the environment temperature in the external world is room temperature, and it is as shown in table 1 that pressurize terminates rear metal insert surface temperature, injection pressure, dwell pressure dwell time, cool time.
Product after shaping is placed 24 hours, allows the crystallization of PA46 and after-contraction reach stable, then plastic-steel conjunction is carried out thrust test.Acquired results is as shown in table 1.
Viscous force method of testing is as follows:
As Figure 1-3, after product after shaping places 24 hours, fixing plastic two ends, then promote by a power perpendicular to metal insert and inserts central plane at the upper and lower side of metal insert, come until metal insert and plastic depart from, in the process promoted the maximum thrust that is separated of plastic, thus the scope of maximum combined power that under drawing different condition, plastic-steel combines.
Table 1
| Metal insert surface temperature (DEG C) | PA46 material temperature (DEG C) | Surface temperature (DEG C) after metal insert pressurize terminates | Molding parameter: injection pressure MPa(P Note), packing pressure MPa(P Protect), dwell time S(S Protect), cool time S(S Cold） | Plastic-steel is in conjunction with maximum thrust (N) | |
| Comparative example 1 | Q=30 | 330 | Q=180 | P Note=70, P Protect=60, S Protect= 12, S Cold=27 | F=5 |
| Comparative example 2 | Q=60 | 320 | Q=187 | P Note=70, P Protect=60, S Protect= 12, S Cold=27 | F=13 |
| Comparative example 3 | Q=290 | 310 | Q=298 | P Note=70, P Protect=60, S Protect= 12, S Cold=27 | F=28 |
| Comparative example 4 | Q=270 | 330 | Q=302 | P Note=70, P Protect=60, S Protect= 12, S Cold=27 | F=27 |
| Comparative example 5 | Q=360 | 350 | Q=350 | P Note=70, P Protect=60, S Protect= 12, S Cold=27 | F=26 |
| Comparative example 6 | Q=400 | 330 | Q=360 | P Note=70, P Protect=60, S Protect= 12, S Cold=27 | F=18 |
| Comparative example 7 | Q=350 | 330 | Q=336 | P Note=75, P Protect=70, S Protect= 10, S Cold=25 | F=26 |
| Comparative example 8 | Q=360 | 310 | Q=332 | P Note=75, P Protect=70, S Protect= 10, S Cold=25 | F=23 |
| Embodiment 1 | Q=295 | 310 | Q=296 | P Note=75, P Protect=63, S Protect= 12, S Cold=27 | F=38 |
| Embodiment 2 | Q=330 | 330 | Q=326 | P Note=75, P Protect=63, S Protect= 12, S Cold=27 | F=37 |
| Embodiment 3 | Q=325 | 295 | Q=307 | P Note=75, P Protect=63, S Protect= 12, S Cold=27 | F=39 |
| Embodiment 4 | Q=310 | 330 | Q=320 | P Note=75, P Protect=63, S Protect= 12, S Cold=27 | F=36 |
| Embodiment 5 | Q=300 | 305 | Q=301 | P Note=80, P Protect=75, S Protect= 15, S Cold=30 | F=41 |
| Embodiment 6 | Q=305 | 310 | Q=306 | P Note=80, P Protect=75, S Protect= 15, S Cold=30 | F=42 |
| Embodiment 7 | Q=320 | 300 | Q=305 | P Note=80, P Protect=75, S Protect= 15, S Cold=30 | F=43 |
| Embodiment 8 | Q=305 | 312 | Q=306 | P Note=73, P Protect=65, S Protect= 12, S Cold=26 | F=44 |
| Embodiment 9 | Q=315 | 316 | Q=313 | P Note=73, P Protect=65, S Protect= 12, S Cold=26 | F=43 |
| Embodiment 10 | Q=317 | 320 | Q=315 | P Note=73, P Protect=65, S Protect= 12, S Cold=26 | F=43.5 |
As can be seen from the result of above-described embodiment and comparative example, when PA46 combines with metal insert, when metal insert surface temperature metal insert surface temperature between 295 DEG C-330 DEG C or in injection moulding process finally reaches between 295 DEG C-330 DEG C, the maximum combined power F > 35N that plastic-steel combines; Metal insert surface temperature remains between 300 DEG C-320 DEG C, the temperature of PA46 material 300 DEG C-320 DEG C time, plastic-steel combine maximum combined power F > 40N.
Claims (5)
1. the moulding process that combines with metal insert of PA46, is characterized in that, comprise the steps:
1) before injection mo(u)lding, metal insert is carried out the pre-heat treatment, make metal insert surface temperature reach 295 DEG C-330 DEG C;
2) metal insert after preheating is put into mould and carry out injection moulding, the temperature of PA46 material is 295 DEG C-330 DEG C;
3) pressurize, cooling, the demoulding and get final product;
Wherein, after pressurize terminates, metal insert surface temperature is 295 DEG C-326 DEG C;
Injection pressure is 70-80M
pa,the pressure of pressurize is 50-70 M
pa, the dwell time is 10-15s, and cool time is 25-30s.
2. the moulding process that combines with metal insert of PA46 according to claim 1, is characterized in that, step 2) when carrying out injection moulding, metal insert surface temperature is 300 DEG C-320 DEG C, and the temperature of PA46 material is 300 DEG C-320 DEG C.
3. the moulding process that combines with metal insert of PA46 according to claim 1, it is characterized in that, described metal insert is steel, copper or aluminium.
4. the moulding process that combines with metal insert of PA46 according to claim 1, it is characterized in that, described the pre-heat treatment metal insert is put into high temperature oven heat, by temperature setting and the observed temperature detection of high temperature oven, management and control is carried out to the metal insert temperature in baking oven.
5. the moulding process that combines with metal insert of PA46 according to claim 1, it is characterized in that, step 2) in the metal insert after preheating put into mould carry out injection moulding time, surface contact is carried out with the temperature sensor be contained in mould in metal insert surface, in real time the change of monitoring metal insert surface temperature in injection moulding process.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210217943.0A CN102717476B (en) | 2012-06-28 | 2012-06-28 | Molding technology for combining PA46 with metal insert |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210217943.0A CN102717476B (en) | 2012-06-28 | 2012-06-28 | Molding technology for combining PA46 with metal insert |
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| CN102717476A CN102717476A (en) | 2012-10-10 |
| CN102717476B true CN102717476B (en) | 2015-07-15 |
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| CN105252701A (en) * | 2015-09-08 | 2016-01-20 | 深圳市华森科技股份有限公司 | Mixing forming method for different materials |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080070001A1 (en) * | 2006-09-19 | 2008-03-20 | Harri Lasarov | Plastic-acceptor hybrid components |
| CN102229129A (en) * | 2011-02-23 | 2011-11-02 | 江苏大学 | Insert reinforced nylon pipe pliers and manufacturing method |
| JP5739922B2 (en) * | 2007-05-18 | 2015-06-24 | ザ ユーエービー リサーチ ファンデーション | Virtual interactive presence system and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS5739922A (en) * | 1980-08-22 | 1982-03-05 | Idemitsu Kosan Co Ltd | Molding method for insert |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080070001A1 (en) * | 2006-09-19 | 2008-03-20 | Harri Lasarov | Plastic-acceptor hybrid components |
| JP5739922B2 (en) * | 2007-05-18 | 2015-06-24 | ザ ユーエービー リサーチ ファンデーション | Virtual interactive presence system and method |
| CN102229129A (en) * | 2011-02-23 | 2011-11-02 | 江苏大学 | Insert reinforced nylon pipe pliers and manufacturing method |
Non-Patent Citations (2)
| Title |
|---|
| 孙立新,张昌松.嵌件的预热.《塑料成型基础及成型工艺》.化学工业出版社,2012, * |
| 杨鸣波 唐志玉.第3章 工程塑料.《中国材料工程大典 第6卷 高分子材料工程(上)》.化学工业出版社,2006,207. * |
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